ENVIRONMENTAL PRODUCT DECLARATION in accordance with ISO 14025, ISO and EN 15804

Transcription

1 ver ENVIRONMENTAL PRODUCT DECLARATION in accordance with ISO 14025, ISO and EN Owner of the declaration: Moelven Modus Program operator: Publisher: Declaration number: NEPD EN Registration number: NEPD EN ECO Platform reference number: Issue date: Valid to: Portal and Door Package Moelven Modus AS/AB NEPD EN Portal and Door Package, Moelven Modus AS/AB 1/7

2 General information Product: Portal and Door Package patition system Owner of the declaration: Moelven Modus AS/AB Contact person: Matti Makkonen Phone: Program operator: Post box 5250 Majorstuen, 0303 Oslo, Norway Manufacturer: Moelven Modus AS/AB Postbox 63, 2051 Jessheim, Norway Phone: Phone: Declaration number: ECO Platform reference number: This declaration is based on Product Category Rules: CEN Standard EN serve as core PCR PCR for room partition systems, v. 1.2, by the Institut Bauen und Umwelt. Date of PCR version 1.4: Statement of liability: The owner of the declaration shall be liable for the underlying information and evidence. EPD Norway shall not be liable with respect to manufacturer information, life cycle assement data and evidences. Declared unit: 1 m² of the fullwall element of the Portal and Door Package partition system, including the associated fixing components and sealants at the interfaces with the stationary wall, floor and ceiling. The door leaf is not manufactured by Moelven and is not included in this EPD. Declared unit with option: Production and waste handling of 1 m 2 of the fullwall element of the Portal and Door Package partition system, including the associated fixing components and sealants at the interfaces with the stationary wall, floor and ceiling Place of : Hulån (Sweden) Management system: ISO 9001 ISO Organisation no.: Issue date: Valid to: Year of study Comparability: EPDs of construction products may not be comparable if they do not comply with EN and are not seen in a building context. The EPD has been worked out by: Martyna Mikusinska Verification: The CEN Norm EN serves as the core PCR. Independent verification of the declaration and data, according to ISO 14025:2010 interntal Third party verifier: external Approved PhD Andreas Brekke (Independent verifier approved by EPD Norway) NEPD EN Portal and Door Package, Moelven Modus AS/AB 2/7

3 Product Product description The Portal and Door Package partition wall consists of sealed fields of MDF boards and doorframes of solid wood, and constitutes complementing products to other system walls from Moelven, such as the products series Glass Front and Flush Front. The Modules are preconstructed in factories and easily mounted at the construction site for a sleek separation of space.the design of the partition wall makes it easy to disassemble, move and put together again without breaking any parts. Thus, during its lifetime, Portal and Door Package can be moved several times to conform with changes in the indoor layout of the building. Portal Door package Materials Share Share MDFboard 25,13 Wood 17,90 Metal 1,43 Plastics 0,02 Mineral wool 0,43 Topcoat 1,35 Primer 1,50 Glue 0,04 Rubber 0,13 Total 47,96 52,4% 37,3% 3,0% 0,04 % 0,9% 2,8% 3,1% 0,1% 0,27 % 100 % 35,70 10,10 1,34 0,02 0,44 1,35 1,50 0,04 0,11 50,60 70,6% 20,0% 2,6% 0,0% 0,9% 2,7% 3,0% 0,1% 0,2% 100 % Product specification In this EPD, the products Portals and Door Package are declared. The utility of the products are equal, and the material composition similar. A visual difference between Portal and Door Package is that the door leaf in Door Package is placed slightly inward from the door frame while the door leaf in Portal is leveled with the rest of the surface. Both products have an inner structure consisting of wood studs and an isolating layer of stone wool. The surface consists of painted MDFboards and wooden frames. Reference service life, product 60 years Technical data Dimensions and weight of a standard module: (Portal / Door Package) Width: 994 mm Height: mm Thickness: 122 mm Area: 1,7 m 2 Weight: 82 / 86 Sound insulation index Rw LAB 3035 db Market Nordic LCA: Calculation rules Documentation of performed sound resistance tests is presented in appendix 6 of the bacround report, LCAreport Sweco Declared unit with option Production and waste management of 1 m² of the fullwall element of the Portal and Door Package partition system, including the associated fixing components and sealants at the interfaces with the stationary wall, floor and ceiling. System boundary The following stages have been declared: A1A5 ( phase), C14 (waste management phase). See flowsheet to the right. B1B7 (use phase) is not accounted for. Cutoff criteria All major raw materials and all the essential energy is included. Production processes for raw materials and energy flows which represent very small amounts (<1 %) have been excluded. This cutoff rule does not apply for hazardous substances. Allocation The allocation is made in accordance with the provisions of EN Principally allocation is avoided by subdivision of included processes. When subdivision is no option, incoming energy and material flows are allocated among all products made in the given processbased on physical relationships between them. Energy flows in Moelven Modus factory, which could not be subdivided (lights, computers, heating etc.) were allocated based on the amount of space that each product requires for its. Division by use of space is well applicable in this case because, besides the units for which energy use was subdivided, the factory is largely used as a warehouse. Data quality Specific data for usage of energy and materials have been used for 90% of the product's mass. Bacround data have been modelled with generic data from the Ecoinvent 3.1 database. Extraction natural resources Metal manufacturing Metal components Use of energy and water Silviculture and logging Wood treatment MDFboards Production of Portal and Door Package Installation Use >60 years Dismantling Silviculture and logging Wood treatment Wooden boards Waste managment, recycling, incineration, landfill Extraction natural resources Material/ substances manufacturing Remaining components Primer and topcoat System boundary The data is representative according to temporal, geographical and technological requirements. Bacround datasets are from 2003 or later, and updated 2010 or later. For assessment of MDFboards and mineral wool verified EPD:s were used as datasource (see full references in bibliography at the end of this EPD). Specific processes were assessed with average data for one year of (principally year 2016). Glue Packaging A1A4 A5 B1B7 C1C4 NEPD EN Portal and Door Package, Moelven Modus AS/AB 3/7

4 LCA: Scenarios and additional technical information The following information describes the scenarios in the different modules of the EPD. Reference service life The RSL of 60 years is defined for a scenario with standard use in an office environment, which could involve moving of the partition wall to conform to changes in the office space. Accidents or other types of unexpected changes of environment are not taken into account for the RSL. Production of Portal and Door Package at Moelven Modus (A3) The manufacture of Portal and Door Package at Moelven Modus factory comprises milling, cutting and painting of MDFboards. Additionally, mineral wool and wooden studs are cut according to specific order. Processed components are then put together into modules which easily can be mounted at the building site. All of the components are packed on wooden pallets for transport to the building site (A4). Transport from place to user (A4) The estimation of an average distance between the unit and construction site is based on actual distances between the unit and main cities within Sweden. Module A4 has been divided into two values depending on whether the wall is used in Sweden (A41) or Norway (A42). Type Lorry, A41 Capacity utilisation (incl. return) % Type of vehicle Distance km 50 % Diesel, 1632 ton, Euro Fuel/energy consumption l/tkm Value (l/t) Installation in the building (A5) The installation of the Portal and Door Package does not require any use of materials or energy. The walls are fitted and installed manually with the use of basic building tools. Usage of manual tools have not been included in this assessment. During the installation of the components, packagings are sorted and disposed. Material spillage from installation and waste management of packagings are the only flows reported in module A5. A5 Packagings to recycling Material loss (spillage) Unit Portal/Door Package Use phase (B1B7) The usage of the Portal and Door Package partition system does generally not entail any specific maintenance. Modules B1 and B5 B7 have been assessed as nonrelevant as Portal and Door Package does not require any materials or energy for usage or refurbishment. In case of stains, the prescribed cleaning procedure includes usage of lukewarm water and a mild neutral or alkaline detergent. Cleaning and maintanance (modules B2B4) have been excluded from the study due to uncertainties and inablility to control how the product is managed by the final user. End of life (C1, C3, C4) After disassembly, MDFboards and plasterboards are separated from metal components and mineral wool. Metal components are assumed to be collected and sent to recycling, while MDFboards, sealing strips and wooden studs are discharged for incineration. Mineral wool is in turn sent to landfill. Hazardous waste disposed Collected as mixed construction waste Landfill Recycling Energy recovery Incineration Door package 0,4 1,4 43,1 0,4 1,3 45,8 3,0 3,0 Waste type Unit Portal Transport to waste processing (C2) The distance to disposal site is assumed to be 50 km. Type Waste collection lorry Capacity utilisation (incl. return) % Type of vehicle Distance km Diesel, 21 ton 50 Fuel/energy consumption 0,4 l/tkm Value (l/t) NEPD EN Portal and Door Package, Moelven Modus AS/AB 4/7

5 LCA:Results Key environmental indicators Global warming Energy use Dangerous substances Share of energy used from renewable sources Unit CO 2 MJ % % Cradle to gate, A1A3 Portal Door Package 4,8 1, % 40 % The software used for modelling the life cycle of the products and assessing the environmental impacts is SimaPro 8.0. For calculation of environmental impacts the LCIA method CMLIA baseline was applied, with certain modifications of characterisation factors according to EN System boundaries (X=included, MND=module not declared, MNR=module not relevant) Product stage Assembly stage Use stage End of life stage Beyond the system boundaries Raw materials Transport Manufacturing Transport Assembly Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use Deconstruction demolition Transport Waste processing Disposal ReuseRecovery RecyclingPotential A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D x x x x x MND MND MND MND MNR MNR MNR x x x x MND Environmental impact Parameter Unit A1 A2 A3 A41 A42 A5 C2 C3 C4 GWP CO 2 eqv 3,34E+01 5,95E+00 3,22E+01 2,29E+00 6,74E+00 2,14E01 3,10E+00 6,44E+01 7,88E+00 Biogenic CO 2 7,39E+01 9,51E+00 6,44E+01 Fossil CO 2 4,09E+01 5,95E+00 2,27E+01 2,29E+00 6,74E+00 2,14E01 3,10E+00 7,88E+00 ODP CFC11eqv 2,44E06 1,10E06 3,20E06 4,20E07 1,24E06 2,55E08 5,56E07 7,71E08 POCP C 2 H 4 eqv 6,67E02 1,00E03 6,35E03 3,89E04 1,15E03 1,30E04 5,86E04 4,14E04 AP SO 2 eqv 1,57E01 2,50E02 6,84E02 1,00E02 2,69E02 3,30E03 1,48E02 1,04E02 EP PO 3 4 eqv 8,10E02 5,80E03 2,51E02 2,07E03 6,10E03 4,27E03 3,13E03 1,42E02 ADPM Sbeqv 1,90E04 1,63E05 4,15E05 6,71E06 1,98E05 2,41E07 2,04E06 8,20E07 ADPE MJ 6,01E+02 8,95E+01 2,13E+02 3,48E+01 1,03E+02 2,97E+00 4,38E+01 9,05E+00 Reading example: 9,0 E03 = 9,0*10 3 = 0,009 GWP Global warming potential (biogenic and fossil flows of CO2 declared separately in italic ); ODP Depletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric photochemical oxidants; AP Acidification potential of land and water; EP Eutrophication potential; ADPM Abiotic depletion potential for non fossil resources; ADPE Abiotic depletion potential for fossil resources Parameter Unit A1 A2 A3 A41 A42 A5 C2 C3 C4 GWP CO 2 eqv 3,95E+01 6,33E+00 3,45E+01 2,38E+00 7,02E+00 2,14E01 3,27E+00 6,82E+01 7,85E+00 Biogenic CO 2 7,94E+01 1,12E+01 6,82E+01 Fossil CO 2 4,00E+01 6,33E+00 2,33E+01 2,38E+00 7,02E+00 2,14E01 3,27E+00 7,85E+00 ODP CFC11eqv 1,99E06 1,14E06 2,72E06 4,37E07 1,29E06 2,55E08 5,96E07 8,13E08 POCP C 2 H 4 eqv 9,00E02 1,10E03 5,43E03 4,06E04 1,20E03 1,30E04 6,18E04 4,38E04 AP SO 2 eqv 1,20E01 2,61E02 6,10E02 9,52E03 2,81E02 3,30E03 1,56E02 1,10E02 EP PO 3 4 eqv 7,00E02 6,00E03 2,29E02 2,16E03 6,36E03 4,27E03 3,30E03 1,50E02 ADPM Sbeqv 1,49E04 1,79E05 3,67E05 6,99E06 2,06E05 2,41E07 2,16E06 8,61E07 ADPE MJ 6,04E+02 9,58E+01 2,01E+02 3,63E+01 1,07E+02 2,97E+00 4,62E+01 9,55E+00 In the GWPcategory, module A1 shows a lower environmental impact due to consideration of uptake of biogenic CO 2 in woodbased components. The biogenic CO 2 is modelled to be released in module C3, which explains the high impact within GWP for this module. NEPD EN Portal and Door Package, Moelven Modus AS/AB 5/7

6 Resource use Parameter Unit A1 A2 A3 A41 A42 A5 C2 C3 C4 RPEE MJ 6,32E+02 1,13E+00 2,94E+02 4,60E01 1,36E+00 6,00E02 1,90E01 1,60E01 RPEM MJ 8,76E+02 2,47E+02 TPE MJ 1,51E+03 1,13E+00 5,42E+02 4,60E01 1,36E+00 6,00E02 1,90E01 1,60E01 NRPE MJ 6,91E+02 9,56E+01 4,34E+02 3,87E+01 1,14E+02 1,60E+01 4,74E+01 9,58E+00 NRPM MJ 5,87E+01 3,35E+01 TRPE MJ 7,49E+02 9,56E+01 4,68E+02 3,87E+01 1,14E+02 1,60E+01 4,74E+01 9,58E+00 SM 6,14E01 RSF MJ NRSF MJ 1,00E02 W 1,30E01 2,00E02 1,25E02 1,00E02 2,00E02 1,00E03 3,00E03 5,00E02 m 3 RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw materials; TPE Total use of renewable primary energy resources; NRPE Non renewable primary energy resources used as energy carrier; NRPM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; NRSF Use of non renewable secondary fuels; W Use of net fresh water Parameter Unit A1 A2 A3 A41 A42 A5 C2 C3 C4 RPEE MJ 5,53E+02 1,22E+00 2,39E+02 4,60E01 1,35E+00 6,50E02 2,03E01 1,70E01 RPEM MJ 9,12E+02 2,47E+02 TPE MJ 1,46E+03 1,22E+00 4,86E+02 4,60E01 1,35E+00 6,50E02 2,03E01 1,70E01 NRPE MJ 7,19E+02 1,02E+02 3,74E+02 3,87E+01 1,14E+02 1,60E+01 5,00E+01 1,01E+01 NRPM MJ 8,34E+01 3,35E+01 TRPE MJ 8,02E+02 1,02E+02 4,08E+02 3,87E+01 1,14E+02 1,60E+01 5,00E+01 1,01E+01 SM 5,76E01 RSF MJ NRSF MJ 1,00E02 W m 3 1,80E01 2,00E02 1,10E02 1,00E02 2,00E02 1,00E03 3,00E03 5,40E02 End of life Waste Parameter Unit A1 A2 A3 A41 A42 A5 C2 C3 C4 HW 1,62E02 6,71E05 1,60E04 2,13E05 6,27E05 4,82E06 1,53E05 2,04E01 NHW 1,03E+01 5,14E+00 3,11E+00 1,63E+00 4,80E+00 6,08E02 1,92E01 4,75E+01 RW 4,67E02 7,52E04 4,36E03 2,38E04 7,02E04 1,01E04 3,19E04 9,56E06 HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed Parameter Unit A1 A2 A3 A41 A42 A5 C2 C3 C4 HW 2,25E02 6,54E05 1,28E04 9,10E05 2,68E04 4,82E06 1,61E05 2,15E01 NHW 8,11E+00 5,02E+00 3,55E+00 1,15E+00 3,38E+00 6,08E02 2,03E01 5,03E+01 RW 6,52E02 7,33E04 3,56E03 1,90E03 5,60E03 1,01E04 3,37E04 9,99E06 End of life Output flow Parameter Unit A1 A2 A3 A41 A42 A5 C2 C3 C4 CR MR 8,74E01 1,43E+00 MER 6,32E+00 1,43E+01 4,31E+01 EEE MJ ETE MJ CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Exported electric energy; ETE Exported thermal energy Parameter Unit A1 A2 A3 A41 A42 A5 C2 C3 C4 CR MR 8,74E01 1,34E+00 MER 7,44E+00 1,43E+01 4,58E+01 EEE MJ ETE MJ NEPD EN Portal and Door Package, Moelven Modus AS/AB 6/7

7 Additional Norwegian requirements Greenhous gas emission from the use of electricity in the manufacturing phase National mix from import, low woltage ( of transmission lines, in addition to direct emissions and losses in grid) of applied electricity for the manufacturing prosess (A3). Data source Amount Unit Swedish electricity from Ecoinvent v 3.1 August ,053 CO 2 eqv/kwh Dangerous substances The product contains no substances given by the REACH Candidate list or the Norwegian priority list The product contains substances given by the REACH Candidate list or the Norwegian priority list that are less than 0,1 % by weight. The product contain dangerous substances, more then 0,1% by weight, given by the REACH Candidate List or the Norwegian Priority list, see table. The product contains no substances given by the REACH Candidate list or the Norwegian priority list. The product is classified as hazardous waste (Avfallsforskiften, Annex III), see table. Indoor environment Emission tests have been performed on the MDF board (which is the component of Portal and Door Package which most likely could affect the indoor climate) and a declaration of the results can be found in Appendix 7 of the LCAreport (LCAreport Sweco 20161). Performed tests on the MDF board indicate that the component meets the requirements for low emissions (M1) according to EN15251: 2007 Appendix E. The paint does not contain any toxic substances or substances with irritating properties. Remaining components do not emit any notable substances into air. Bibliography ISO 14025:2010 ISO 14044:2006 EN 15804:2012+A1:2013 ISO 21930:2007 PCR, Institut Bauen und Umwelt, 2016 LCI/LCA Report ECHA, 2017 Norwegian Environment Agency, 2017 Environmental labels and declarations Type III environmental declarations Principles and procedures Environmental management Life cycle assessment Requirements and guidelines Sustainability of construction works Environmental product declaration Core rules for the product category of construction products Sustainability in building construction Environmental declaration of building products Product Category Rules for BuildingRelated Products and Services; Part A: Calculation Rules for the Life Cycle Assessment and Requirements on the project report, Version 1.3 Part B: Requirements on the EPD for Room partition systems, Version 1.4, Bacround report for Portal and Door Package. Report number: LCAreport Sweco ECHA: "Candidate List of Substances of Very High Concern for authorisation". Available at Last update: Mars 2017 List of Priority Substances Available at: Updated: 2 Mars 2017 Program Operator and Publisher Phone: Post Box 5250 Majorstuen, 0303 Oslo post@epdnorge.no Norway web Owner of the declaration Phone Moelven Modus AS/AB Fax Post Box 63 Asfaltvegen 1, 2051 Jessheim post.modus@moelven.no Norway web Author of the Life Cycle Assessment Phone Martyna Mikusinska Sweco Environment AB martyna.mikusinska@sweco.se Fredsgatan 14, Örebro, Sweden web NEPD EN Portal and Door Package, Moelven Modus AS/AB 7/7