When contamination is the problem, we have the solution.

Transcription

1 Over 70% of all hydraulic failures and up to 45% of all bearing failures are due to contaminants in the hydraulic fluid. When contamination is the problem, we have the solution.

2 CMP PR LPA2 Twin Laser Particle Analyser Lightweight (Lightest in class) Fully portable Full size QWERTY keyboard + on-board thermal printer Supplied Calibrated CML2 Compact Laser Contamination Monitoring Product Super lightweight Mains and battery options Supplied calibrated When it comes to fluid clea monitoring, MP Filtri provide required within a fast movin A continual focus on quality that we provide the best so our customers. Industrial Applications Diesel Systems Test Rigs Lubrication Mining/Heavy Engineering BS ml Bottle Sampling Unit Vacuum feature for de-aeration of fluids Compatible with all portable MP Filtri particle analysers, where mineral oil is the fluid BS ml Bottle Sampling Unit Vacuum feature for de-aeration of fluids Compatible with all portable MP Filtri particle analysers Mineral oil and phosphate ester options plus offshore fluids/water glycols 2

3 DUCTS Inline Contamination Monitor Constant monitoring Not pressure reliant (min. 1 bar) Manual, automatic and remote control flexibility Compact Supplied Calibrated ICM nliness and condition the expertise & response g global hydraulic industry. and engineering means lution and service for all Renewable Energy Motorsport Marine Off-shore Aviation Systems Emerging technologies ATEX Fluid Condition Monitors Zone II 3G rated Available in ICM or LPA2 models PLC Control across various communication protocols Supplied Calibrated AZ2 ACMU - Auxiliary Contamination Monitoring Unit Wind/Tidal/Wave Energy Gearbox applications Gearbox monitoring Offshore & ship systems Lubrication & Oil systems ACMU Patch test kit Self contained oil analysis sampling kit Visual patch testing All inclusive product VPAF100 3

4 LPA2 Twin Laser Particle Analyser LPA2 The LPA2 is a highly precise, lightweight & fully portable instrument suitable for on-site and laboratory applications. It can automatically measure and display particulate contamination, moisture and temperature levels in various hydraulic fluids. Features & Benefits Lightweight (Lightest in class) Fully portable Precision Instrument Full Calibration based on ISO11171 Measures and displays the following international standard formats; ISO 4406:1999, NAS 1638, AS 4059E and ISO Moisture and temperature sensing Data logging and 600 test result memory Manual and remote control flexibility LPA View software (included) Full size QWERTY keyboard Various test programme settings Full accessories kit included Internal rechargeable battery capable of performing 100 tests between charges Technical data Technology Twin laser and twin optical diode detectors Based Light Extinction Automatic Optical Particle Analyser Particle Sizing >4,6,14,21,25,38,50,70 μm(c) to ISO Standard Analysis range ISO 4406: 1999 Code 8 to 24, NAS 1638 Class 2 to 12, AS4059 Rev.E. Table 1 Size Codes 2-12 AS4059 rev E, Table 2 Size Codes, A:000 to 12, B:00 to 12, C:00 to 12, D:2 to 12, E: 4 to 12,F: 7 to 12 Accuracy Better that 3% typical Calibration Each unit individually calibrated with ISO Medium Test Dust (MTD) based on ISO (1999), on equipment certified by I.F.T.S. To ISO Viscosity range Up to 400 cst Fluid temperature From +5 C to +80 C Pressure Max 400 bar (gauge) - minimum 2 bar (gauge) required - Sample Volume/Test time 8 ml. (short): 2:50, 15 ml. (normal): 5:00, 30 ml. (dynamic): 10:00 24 ml. (bottle sampler): 8:00, 15 ml. (continuous): 5:00 Moisture Sensing % RH (Relative Humidity) ±3% Temperature Measurement ±3 C Data Storage 600 test Communication options RS232 9 pin D plug Ambient Temperature min/max -10 C to +80 C Environmental Protection IP51 (lid open) Weight /Dimensions 7.6 kg, Height 210mm, Depth 260mm, Width 430mm Electrical Supply Voltage 9-36V DC Power Internal rechargeable battery (mains charger) Outer Casing Finish Anodised Aluminium Patent app. no LPA2 is supplied with a full software package

5 LPA2 Twin Laser Particle Analyser Exclusive MP Filtri technology. The combination of the two lasers with the unique optics and photodiode package enables the LPA2 to give increased accuracy combined with excellent repeatability. W-Option Water Saturation level (RH%) and fluid temperature sensor option. Laser 1 A single point high accuracy laser measures particles of contamination at 4 μm(c) and 6 μm(c) giving increased accuracy with excellent repeatability. Laser 2 Standard accuracy laser specifically designed for system contaminants between 6 μm(c) and 70 μm(c). Optional Products Carry Bag In line Coarse Screen filter USB to serial port connector Software Package - (supplied) CB0001 SK0040 SK0026 LPA-W-30 The LPA2 Standard Analyser Includes accessories package: hoses, waste bottle, printer paper Example: LPA2 M S X 30 UK Ordering information 1 - Version LPA2 LPA2W 2 - Fluid compatibility Without moisture and temp sensor With moisture and temp sensor M Mineral oil Subsea fluids and water N based fluids (1) S Phosphate ester and aggressive fluids (1) 3 - Options carry bag S C Standard unit Standard unit with carry bag 4 - Bottle sampling options X Without bottle sampling 1B Bottle sampling unit 110 ml c/w case 2B Bottle sampling unit 250 ml 5 - Design Ref Power supply UK EU US (1) N and S version, moisture sensor (W) not available 5

6 CML2 Compact Twin Laser Contamination Monitor CML2 The CML is a portable, accurate instrument-suitable for 'on-site' applications utilising mineral oil as the operating fluid. It can automatically measure and display particulate contamination, moisture and temperature levels in various hydraulic fluids. Features & Benefits Compact Super lightweight Mains Operated Full Calibration based on with ISO11171 Measures and displays the following international standard formats; ISO 4406:1999, NAS 1638, AS 4059E and ISO Data logging and 600 test result memory Manual and remote control flexibility Full accessories kit included Technology Twin laser and twin optical diode detectors Based Light Extinction Automatic Optical Contamination Monitor Particle Sizing >4,6,14,21,25,38,50,70 μm(c) to ISO Standard Analysis range ISO 4406: 1999 Code 8 to 24, NAS 1638 Class 2 to 12, AS4059 Rev.E. Table 1 Size Codes 2-12 AS4059 rev E, Table 2 Size Codes, A:000 to 12, B:00 to 12, C:00 to 12, D:2 to 12, E: 4 to 12,F: 7 to 12 Accuracy Better than 3% typical Calibration Each unit individually calibrated with ISO Medium Test Dust (MTD) based on ISO (1999), on equipment certified by I.F.T.S. To ISO Viscosity range Up to 400 cst Fluid temperature From +5 C to +80 C Pressure Max 400 bar (gauge) - minimum 2 bar (gauge) required - Sample Volume/Test time 8 ml. (short): 2:50, 15 ml. (normal): 5:00, 30 ml. (dynamic): 10:00 24 ml. (bottle sampler): 8:00, 15 ml. (continuous): 5:00 Moisture Sensing % RH (Relative Humidity) ±3% Temperature Measurement ±3 C Data Storage 600 test Communication options RS232 9 pin D plug Ambient Temperature min/max -10 C to +60 C Environmental Protection IP51 (lid open) Weight /Dimensions 4.75 kg, Height 152 mm., Width 295 mm. Weight 4,75 kg Electrical Supply Voltage 9-36V DC Power Internal rechargeable battery (series 41) or external 12V DC power supply (series 40) Outer Casing Finish Injection Molded HPX high performance resi Example: CML2 M S X 41 UK 1 - Version CML2 CML2W 2 - Fluid compatibility 6 Without moisture and temp sensor With moisture and temp sensor M Mineral oil N Subsea fluids and water based fluids (1) S Phosphate ester and aggressive fluids (1) Technical data Ordering information 3 - Options S 4 - Options bottle sampler Without bottle X sampling 1B 2B Standard unit Bottle sampling unit 110 ml c/w case Bottle sampling unit 250 ml (1) N and S version, moisture sensor (W) not available 5 - Series No display and Push buttons, 40 mains powered With display and Push buttons, 41 with internal rechargeable battery 6 - Power supply UK EU US

7 Bottle Samplers - for use with LPA2 and CML2 Condition Monitoring Products BS110 & BS250 The 110 ml & 250 ml bottle samplers are suitable for off line and laboratory applications where fluid sampling at point of use is in-accessible or impractical. A fluid de-aeration facility comes as standard. Features & Benefits Vacuum feature for de-aeration of fluids Compatible with all portable MP Filtri Contamination Monitoring Products Strong Laboratory aesthetic Transparent outer for visual indication. Full accessories kit included. Includes carry case (110 ml). Contact MP Filtri for use with fluids other than those stated Mineral Oil or Phosphate Ester or Water Based/Offshore BS 250 Mineral Oil Fluids BS Example: BS - LPA M 110 UK 1 - Product BS - LPA 2 - Fluid compatibility Ordering information M N V S Mineral oil Subsea fluids and water based fluids (250 ml BS only) Viton version (250 ml BS only) Phosphate ester and aggressive fluids (250 ml BS only) 3 - Size Power supply* UK EU US * State either UK, EU or US power supply. 7

8 ICM Inline Contamination Monitor ICM The ICM automatically measures and displays particulate contamination, moisture and temperature levels in various hydraulic fluids. It is designed specifically to be mounted directly to systems, where ongoing measurement or analysis is required, and where space and costs are limited. Features & Benefits 8 channel contamination measurement & display Measures and displays the following international standard formats; ISO 4406:1999, NAS 1638, AS 4059E and ISO Moisture and temperature sensing Data logging and 4000 test result memory Manual, automatic and remote control flexibility Multicolour LED and remote alarm signals Robust die cast aluminium construction LPA View software (included) Pressure max. 400 bar Enviromental protection IP67 Technology Particle Sizing Analysis range Accuracy Technical data LED Based Light Extinction Automatic Optical Contamination Monitor >4,6,14,21,25,38,50,70 μm(c) to ISO Standard ISO 4406: 1999 Code 0 to 25, NAS 1638 Class 00 to 12, AS4059 Rev.E. Table 1&2 Sizes A-F: 000 to 12 ISO (Lower Limits are Test Time dependent) ± ½ code for 4,6,14um(c) ± 1 code for larger sizes Calibration Each unit individually calibrated with ISO Medium Test Dust (MTD) based on ISO 11171, on equipment certified by I.F.T.S. ISO Operating Flow Rate ml/minute Viscosity range 1000 cst Fluid temperature From +25 C to +80 C Temperature limited* Pressure Max 400 bar Pressure limited* Test Time Adjustable seconds. Factory set to 120 seconds. Start delay & programmable test intervals available as standard Moisture Sensing % RH (Relative Humidity) ±3% Temperature Measurement ±3 C Flow rate measurement Indicator only Data Storage 4000 test Communication options RS485, RS232, MODBUS, CANBUS as standard Ambient Temperature min/max From -25 C to 80 C non K version - From -25 C to 55 C K version Environmental Protection IP 65/67 versatile IK04 Impact Protection Weight 1.15 kg Electrical Supply Voltage 9-36V DC Power consumption <2.2 W Outer Casing Finish Polyurethane BS X34B. Colour BS (Dark Sea Grey)Approval: BS2X34A & BS2X34B, MM0114 & SP-J T. II CI. A Per formance: MIL-PRF * For high frequency pressure pulse and out range temperature applications contact MP Filtri 8

9 ICM Inline Contamination Monitor Installation Guedelines Typical Pressure Line Typical Return Line Flow P2 Flow PC/Laptop Power Supply PC/Laptop Power Supply P >0.3 bar typical P1 P 1 to 2 bar typical Create a pressure differential across the ICM (min 1 bar) ICM Dimensions 169 ±2 G1 Option 84±1 115 ±2 G3 & G4 Options 57 ±1 2 x Ø7 MOUNTING ±2 27 ±0.5 65±1 The ICM can be used as a standalone product or can be controlled by external PC, PLC or the ICM - RDU Remote Display Unit. 3m control cable supplied as standard Example: ICM W M K R G1 Ordering information 1 - Product ICM 4 - Keypad/Display 0 Without keypad/display 2 - Moisture Sensor (RH%) 0 Without moisture and temperature sensor K 5 - Relays With keypad/display W With moisture and temperature sensor 0 Without Relays 3 - Fluid compatibility R With Relays M Mineral oil Subsea fluids and water N based fluids (1) S Phosphate ester and aggressive fluids (1) 6 - Connections ICM complete with minimess G1 connections M16 x 2 G3 1/4 BSP - Female port G4 7/16" UNF - Female port (1) N and S version, moisture sensor (W) not available 9

10 ICM - Options and additional Products ICM-RDU Remote Display Unit The ICM-RDU is advantageous when the ICM is out of reach or in a location unsuitable for viewing. The ICM can also be controlled via the remote display unit. The RDU is supplied as standard with a 3m cable. Features & Benefits Large backlit display Keypad interface Robust die cast aluminium construction Ordering information ICM RDU ICM-USBi and ICM-ETHi Auxiliary Communications Two auxiliary communication devices are available to order with the ICM. A USB interface which allows for communication via a laptop (RS485 to RS232 converter) & an ethernet device for remote access via a network hub. Both devices can transmit power to the ICM/RDU electrical circuit using a DC power adapter. The USBi has the additional benefit of supplying power via the USB cable directly. Both devices come with a DC Power adapter and 3m twisted pair cable as standard. Features & Benefits Compact Off the shelf solution Robust aluminium construction Ordering information ICM - USBi ICM - ETHi USBi ETHi ICM-FC1-Flow Control Valve FC1 Flow Control Valve The FC1 is a flow control valve which can operate across a range of fluid types and is compatible with the ICM Contamination Monitor where flow rate exceeds operating parameters. Max pressure rating 400 bar at normal hydraulic system temperatures. Features & Benefits Various connection options. Viscosity independent. Hexagonal form for ease of installation Example: ICM - FC1 M G1 1 - Product ICM - FC1 Ordering information 2 - Fluid compatibility M N S Mineral oil Subsea fluids and water based fluids Phosphate ester and aggressive fluids 3 - Port options ICM complete with minimess G1 connections M16 x 2 G3 1/4 BSP - Female port G4 7/16 UNF - Female port 10

11 AZ2 ATEX Fluid Condition Monitors ICM/LPA - AZ2 products Our AZ2 products can automatically measure and save particulate contamination, moisture and temperature levels in various hydraulic fluids. They designed specifically to be mounted directly to systems, where ongoing measurement or analysis is required, in high risk or explosive environments. Features & Benefits 8 channel contamination measurement & display Measurement of the following international standard formats; ISO 4406:1999, NAS 1638, AS 4059E and ISO Moisture and temperature sensing Data logging and integral memory PLC Control across various communication protocols Alarm outputs Certified Zone II Cat. 3 G rating. LPA View software (included) Ordering information Example: ICM O M O R G1 AZ2 Example: LPA2 M X 1C 30 AZ2 1 - ICM 2 - Moisture Sensor (RH%) Without moisture sensor and 0 temp sensor With moisture sensor and W temp sensor 3 - Fluid compatibility M Mineral oil Subsea fluids and water N based fluids (1) S Phosphate ester and aggressive fluids (1) 1 - Version LPA2 LPA2W 2 - Fluid compatibility M Mineral oil Subsea fluids and water N based fluids (1) S Phosphate ester and aggressive fluids (1) 3 - Bottle sampler Without moisture sensor and temp sensor With moisture sensor and temp sensor 4 - Display options X Bottle sampling not available for ATEX zone 0 Without display 4 - Communication Port 5 - Relè 0 Without Relays 1C 2C RS232 Communication RS485 Communication R With Relays 5 - Series 6 - Port option G1 Complete with minimess connection M16 x Atex certification 7 - Atex certification AZ2 ATEX zone 2, cat 3G rating AZ2 ATEX zone 2, cat 3G rate (1) N and S version, moisture sensor (W) not available 11

12 ACMU - Auxiliary Contamination Monitoring Unit ACMU Incorporating the ICM contamination monitor, the ACMU is specifically designed for aerated, viscous and/or un-pressurized hydraulic/lubrication systems. Where can it be used? Wind/Tidal/Wave Energy Gearbox applications Gearbox monitoring Offshore & ship systems Lubrication & Oil systems Mobile Equipment Test Benches When should it be used? Entrained air or turbulent flows Higher viscosity fluids Un-pressurized systems Why should it be used? Easy to retro-fit. Exceptional communication & 4000 test memory. Reliable & accurate performance. 12 Technical data Cabinet Version Plate version In - Line contamination monitor ICM with keypad and backlit display and relays ICM with keypad and backlit display and relays Particle Sizing & Channels As ICM: >4, 6, 14, 21, 25, 38, 50, 70 μm(c) As ICM: >4, 6, 14, 21, 25, 38, 50, 70 μm(c) to ISO Standard to ISO Standard Moisture Sensing (RH%) Available with or without moisture sensor Available with or without moisture sensor Communication Protocols PLC compatible. RS485, RS232 & CanBus PLC compatible. RS485, RS232 & CanBus (J1939 typical) (J1939 typical) Software LPAView (Supplied with product) LPAView (Supplied with product) Re-calibration Defined by customer Quality Controls recommanded 1 year Defined by customer Quality Controls recommanded 1 year CONTROL, COMMUNICATION & INTERFACE On/off & Stop/Start signals (Remote) Start/Stop signalling & test set up user Start/Stop signalling & test set up user Circuit Flow Rate Customer to source their own Customer to source their own 40 ml/min to 400 ml/min (viscosity) 40 ml/min to 400 ml/min (viscosity) Hydraulic Hoses (External) Customer to source their own Customer to source their own Electric Motor 110V AC, 230V AC, 415V AC, 690V AC 110V AC, 230V AC, 415V AC, 690V AC Weight 21 Kg. 13 Kg. Lifting Eyes Yes x 4 DIN 580, WLL 3400N at 45 (~340K) Yes x 2 WLL 16000N (~1600Kg) USBi Comms Junction Box See USBi user guide No junction box OPERATIONAL PARAMETERS Fluid Compatibility/Corrosion Resistance Hydrocarbon based & Synthetic hydraulic fluids Hydrocarbon based & Synthetic hydraulic Min Inlet Pressure Positive pressure Positive pressure Max Inlet Pressure 50 bar gauge pressure - pump option dependant 50 bar gauge pressure - pump option dependant Min. Outlet Pressure Atmosphere (1.013mbar at sea level) Atmosphere (1.013mbar at sea level) Max Outlet Pressure 3 bar (gauge pressure) 3 bar (gauge pressure) Max. Fluid Temperature (Continuous) 80 C 80 C Min. Fluid Temperature (Continuous) Viscosity dependant. Not greater than 1000cSt Viscosity dependant. Not greater than 1000cSt Min Temperature (Start Up) Viscosity dependant. Not greater than Viscosity dependant. Not greater than 1000 cst 25 C ISO VG cst 25 C ISO VG 320 Max. Viscosity 1000 cst 1000 cst Min. Viscosity 10 cst 10 cst Min. Start Up Ambient Temperature -40 C -40 C Max Start Up Ambient Temperature +50 C +50 C Power Consumption 0.25kW max 0.25kW max Warranty See user guide See user guide

13 ACMU - Auxiliary Contamination Monitoring Unit Return D 0 bar* B 0-3 bar* Installation Guidance Inlet Suction D 0 to 50 bar* B 0 to 6 bar* Inlet Suction D 0 to 50 bar* - B 0 to 6 bar* * Gauge pressure Return D 0 bar* B 0-3 bar* Priming of pump prior to start up recommended Install below level of head of tank Keep hose length, inlet and outlet, to minimum lengths Max 1000cSt Example: ACMU W D C S 230V 1 - ACMU 2 - Moisture Sensor (RH%) 0 Without moisture and temperature sensor Ordering information W With moisture RH% and temperature sensor 3 - Pump option D B Up to 50 bar (gauge pressure) inlet, atmospher outlet 6 bar (gauge pressure) max inlet, 3 bar (gauge pressure) max outlet 4 - Type C P Cabinet version (supplied with 5 metre communication lead) Plate mounted version (supplied with ICM 3 metre cable) 5 - Version S Standard version 6 - Motor option 110 v 110v Motor (Dual frequency 50Hz/60Hz, single phase) 230 v 230v Motor (3 phase) 400 v 400v Motor (3 phase) 690 v 690v Motor (3 phase) 13

14 Measuring water in hydraulic and lubricating fluids W - Water and Temperature Sensing LPA2, CML2 and ICM products W option indicates water content as a percentage of saturation and oil temperature in degrees centigrade. 100% RH corresponds to the point at which free water can exist in the fluid. i.e. the fluid is no longer able to hold the water in a dissolved solution. The sensor can help provide early indication of costly failure due to free water, including but not exclusive to; Corrosion Metal sur face fatigue e.g. bearing failure Reduced lubrication & load carrying characteristics Different oils have different saturation levels and therefore RH (relative humidity) % is the best and most practical measurement. Water Content In mineral oils and non aqueous resistant fluids water is undesirable. Mineral oil usually has a water content of ppm (@40 C) which it can support without adverse consequences. Once the water content exceeds about 300ppm the oil starts to appear hazy. Above this level there is a danger of free water accumulating in the system in areas of low flow. This can lead to corrosion and accelerated wear. Similarly, fire resistant fluids have a natural water which may be different to mineral oil. Saturation Point Emulsified - 100% - 75% - 50% Free Water Saturation Levels Since the effects of free (also emulsified) water is more harmful than those of dissolved water, water levels should remain well below the saturation point. However, even water in solution can cause damage and therefore every reasonable effort should be made to keep saturation levels as low as possible. There is no such ting as too little water. As a guidline, we recommend maintaining saturation levels below 50% in all equipment % - 0% Dissolved Water Typical Water Saturation Levels - For new oils Examples: Hydraulic 30 C = 200ppm = 100% saturation Hydraulic 65 C = 500ppm = 100% saturation Parts per million H Y D R A U L I C O I L G E A R O I L T U R B I N E O I L Temp C

15 NOTES The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or commercial requirements. The colours of the products shown on the cover are purely guideline. Copyright. All rights reserved. 15

16 LPA View Software The LPA view software is used with the LPA2, CML2 and ICM particle counters. When connected to LPA View, MP Filtri CMP s can transfer results in realtime, or alternatively historical results can be downloaded from the CMP s inbuilt memory. Runs on Windows 2000, XP, Vista and Windows 7. Full adjustment & control of product settings, test times and alarms Easy test report generation Trend analysis Graphical display options Universal format across our contamination monitoring product range Website - mpfiltri.co.uk Whether you know what you require or not, our easy to use quotation request form will send your enquiry direct to technical sales. Alternatively, our friendly sales teams are always available to give you advice over the telephone. Our fluid compatability chart is constantly being updated with existing, new & emerging fluid types. If you have a fluid specification which is not on the chart, contact us for testing/trialling possibilities. Existing customers benefit from being able to download the latest version of product software when it is released. Product literature & supporting information is available in print ready pdf. format. Get all the latest information on product releases, website/literature updates and company news by subscribing to our RSS feed! 16

17 NOTES The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or commercial requirements. The colours of the products shown on the cover are purely guideline. Copyright. All rights reserved. 17

18 GRF 015, 100, 302 The GRF 015, 100, 302 are portable oil transfer/filtration units, specifically designed for both filling/transferring hydraulic oils from containers to the hydraulic tank as well as filtering and cleaning hydraulic systems. The unit has the flexibility in being able to offer a wide range of medias and micro ratings to suit any application. Electric motors single phase or three phase MOBILE FILTR UFM 040 UFM 050 UMF 040 mobile filtration units suitable for filling and refilling of filtered hydraulic fluids and lubrication tanks. The filter unit connected to off-line to the tank (recommended maximum volume of 350/500 L.), can be used as a support to the filtration plant on start-up for fast flushing action, either as additional filtration systems with a high incidence of contamination. Electrical motors single phase and threephase UFM 050 mobile filtration units suitable for filling and refilling of filtered hydraulic fluids and lubrication tanks. The filter unit connected to off-line to the tank (recommended maximum volume of 500/750 L.), can be used as a support to the filtration plant on start-up for fast flushing action, either as additional filtration systems with a high incidence of contamination. Available in two configurations A configuration with start / stop differential pressure indicator - visual B configuration with start / stop automatic motor cut-out from differential pressure indicator - electrical/visual Electrical motors single phase and threephase When it comes to fluid clea monitoring, MP Filtri provide required within a fast movin A continual focus on quality that we provide the best sol our customers. Industrial Applications Diesel Systems Test Rigs Lubrication Mining/Heavy Engineering UFM 090/180/918 The filter unit connected to off-line to the tank, can be used as a support to the filtration plant on start-up for fast flushing action, either as additional filtration systems with a high incidence of contamination. UFM 090 recommended maximum tank volume of 900/1300 L UFM 180 recommended maximum tank volume of 1800/2700 L UFM 918 two-speed electric motor with programmable flow of 90 or 180 l/min. Available in two configurations A configuration with start / stop differential pressure indicator - visual B configuration with start / stop automatic motor cut-out from differential pressure indicator - electrical/visual 18 Electrical motors threephase

19 ATION UNIT Mobile Filtration Units with Inline Contamination Monitor Offline filtration units c/w ICM allows the user to monitor and control the levels of contamination in systems. Flow rate and Micron options In-built relays can control the units Relay signals can be linked to cleanliness levels required by systems nliness and condition the expertise & response g global hydraulic industry. and engineering means ution and service for all Renewable Energy Motorsport Marine Off-shore Aviation Systems Emerging technologies GRM ICM UFM ICM The GRM 302 is a portable oil transfer/filtration unit, specifically designed for both filling/transferring hydraulic oils from containers to the hydraulic tank as well as filtering and cleaning hydraulic systems. The unit has the flexibility in being able to offer a wide range of medias and micron ratings to suit any application. Electric motors single phase or three phase UFM 050 mobile filtration units suitable for filling and refilling of filtered hydraulic fluids and lubrication tanks. The filter unit connected to off-line to the tank (recommended maximum volume of 500/750 L), can be used as a support to the filtration plant on start-up for fast flushing action, either as additional filtration systems with a high incidence of contamination. Configuration with start / stop phase inverter automatic motor cut-out from differential pressure indicator - electrical/visual. In Line Particle Counter ICM Electrical motors threephase UFM 090/180/918 + ICM The filter unit connected to off-line to the tank, can be used as a support to the filtration plant on start-up for fast flushing action, either as additional filtration systems with a high incidence of contamination. UFM 090 recommended maximum tank volume of 900/1300 L UFM 180 recommended maximum tank volume of 1800/2700 L UFM 918 two-speed electric motor with programmable flow of 90 or 180 l/min. Configuration with start / stop phase inverter automatic motor cut-out from differential pressure indicator - electrical/visual. In Line Contamination Monitor ICM Electrical motors threephase 19

20 GRF 015 Mobile filtration unit The GRF 015 is a portable oil transfer/filtration unit, specifically designed for both filling/transferring hydraulic oils from containers to the hydraulic tank as well as filtering and cleaning hydraulic systems. The unit utilises Spin-On standard filters elements, available in two lengths, thus increasing the dirt holding capacity and lowering pressure drop of the unit. The unit has the flexibility in being able to offer a wide range of medias and micro ratings to suit any application. The unit is very compact and lightweight. Symbol CS100 Handle size Light Easy to use Easy maintenance Reliable Absolute filtration Technical data CS150 Spare parts Pump Electric Motor Flow (l/min) Max. Operation Pressure Viscosity range Suction Filter Filtration Rating By-Pass valve Fluid Temperature Ambient Temperature Protection Class Seal Fluid Compatibility Suction hose - with lance Pressure hose - with lance Weight Equipment 20 Gear pump 0,18 Kw 230 Volt single phase electric motor Filter element - Standard length Inorganic microfibre element CS 100 A01 A P01 1 µm absolute 15 l/min CS 100 A03 A P01 3 µm absolute 5 bar CS 100 A06 A P01 6 µm absolute Min. operation 10 cst CS 100 A10 A P01 10 µm absolute Max. operation 200 cst CS 100 A25 A P01 25 µm absolute Max. only for cold start 400 cst Wire mesh element Type Y filtration 300 μm 1/3/6/10/25 μm β>1000 flow through the element In/Out CS 100 M25 A P01 CS 100 M60 A P01 25 µm 60 µm Rating 2,5 bar From -10 to +80 C Filter element - Extended length Inorganic microfibre element From -20 to +45 C CS 150 A01 A P01 1 µm absolute IP 55 CS 150 A03 A P01 3 µm absolute NBR Mineral Oil - Other on request 3/4 length 2500 mm - DN18 length 400 mm 3/4 length 2500 mm - DN18 length 400 mm 14,8 kg. Visual clogging indicator (gauge) CS 150 A06 A P01 CS 150 A10 A P01 CS 150 A25 A P01 Wire mesh element CS 150 M25 A P01 6 µm absolute 10 µm absolute 25 µm absolute 25 µm CS 150 M60 A P01 60 µm Ordering information GRF A M M 1 M 1 Mobile filtration unit without filter element Filtration elements should be ordered separately

21 GRF 100 Mobile filtration unit GRF L Single phase 110V, 240V or 24V DC Supplied fitted with appropriate plug and full user instructions. Height 450 mm x Width 190 mm x Depth 300 mm SPECIFICATION standard Nitrile seals Flexible hoses 2 metres long, suction & outlet Steel frame Outlet filtration Spin-on type See Options Delivery line visual gauge Water removal outlet filtration also available Technical data Filter element condition indicator Bypass 1,75 bar 250 micron strainer GRF100 OUTLET FILTRATION OPTIONS Outlet filtration micron options available: CS100 A SERIES 3, 6, 10 and 25 micron absolute. Effective area cm 2 CS100 P SERIES 10 and 25 micron nominal. Effective area cm 2 Pump Electric Motor Flow (l/min) Max. Operation Pressure Viscosity range Suction Filter Filtration Rating By-Pass valve Fluid Temperature Ambient Temperature Protection Class Seal material Fluid Compatibility Suction hose - with lance Pressure hose - with lance Weight/Dimensions Gear pump 0.37 Kw 110/230/24 Volt single phase electric motor 10 l/min 5 bar Min. operation 10 cst Max. operation 150 cst Max. only for cold start 300 cst 250 μm metal mesh strainer See options* Visual clogging indicator (gauge) From -10 to +80 C (fluid viscosity dependent) From -20 to +45 C IP 55 NBR Mineral Oil 3/4 length 2000 mm 3/4 length 2000 mm 18 kg, Height 450mm, Depth 300mm, Width 190mm Specifically designed for filling and emptying systems * Water removal outlet filtration also available Ordering information GRF Example: GRF M90 A03 A TC 1 - Flow l/min 2 - Electric motor 1 Single phase 110 V 2 Single phase 240 V 4 - Outlet filter replacement No. = CS A03 A06 A10 A25 3 µm absolute 6 µm absolute 10 µm absolute 25 µm absolute 5 - Nitrile seals A Nitrile seals 6 - Nitrile seals TC Test Point and check valve - TO USE IN CONJUCTION WITH MP FILTRI CMP S without option 3 24 V DC P10 10 µm nominal 3 - Replacement suction element M250 P25 25 µm nominal Optional OUTLET FILTER FOR WATER REMOVAL No. = CS The GRF100 unit is supplied as standard with P10 filter element fitted. P10 P25 10 µm nominal 25 µm nominal 21

22 GRF Bypass 1,75 bar 1 - Flow GRF 302 Mobile filtration unit Ordering information Example: GRF M149 P10 A TC l/min 2 - Electric motor 1 Single phase 110 V 2 Single phase 240 V 3 3 phase 415 V 4 Air driven 3 - Inlet filtration element M149 M90 Filter element condition indicator and cut-out switch Bypass 0,3 bar MP Plastic Washable 149 micron metal mesh element filter Optional 90 Micron spin on type Visual suction indicator GRF302 OUTLET FILTRATION OPTIONS Outlet filtration micron options available: CS150 A SERIES 3, 6, 10 and 25 micron absolute. Effective area cm 2 CS150 P SERIES 10 and 25 micron nominal. Effective area cm 2 GRF302 - Water removal options available: CW150 P SERIES 10 & 25 micron nominal removing 0.79 litres of water while filtering oil at 10 or 25 micron nominal filtration GRF L Single phase 110V, 240V or 24V DC Supplied fitted with appropriate plug and full user instructions. Air driven model (to order) Height 860 mm x Width - overall 500 mm x Depth 560 mm 4 - Outlet filter replacement No. = CS A03 A06 A10 A25 P10 P25 3 µm absolute 6 µm absolute 10 µm absolute 25 µm absolute 10 µm nominal 25 µm nominal Optional OUTLET FILTER FOR WATER REMOVAL No. = CW P10 P25 Pump Electric Motor Flow (l/min) Max. Operation Pressure Viscosity range Suction Filter Filtration Rating By-Pass valve Fluid Temperature Ambient Temperature Protection Class Seal material Fluid Compatibility Suction hose - with lance Pressure hose - with lance Weight/Dimensions 10 µm nominal 25 µm nominal SPECIFICATION Nitrile seals A Nitrile seals 6 - Nitrile seals TC standard Electric control box Indicators Delivery line - visual indicator with combined electric cut-out switch Nitrile seals Flexible hoses 2 metres long, suction & outlet Heavy duty trolley & wheels Inlet (pump protection) filtration micron metal mesh Delivery filtration Spin-on type See Options below Technical data Gear pump 0.75kW 110/230 Volt single phase, 415V three phase electric motor 30 l/min 5 bar Min. operation 10 cst Max. operation 150 cst Max. only for cold start 300 cst 14 μm metal mesh washable as standard See options* Visual indicator with combined electric cut-out switch From -10 to +80 C (fluid viscosity dependent) From -20 to +45 C IP 55 NBR Mineral Oil 3/4 length 2000 mm 3/4 length 2000 mm 48 kg, Height 860mm, Depth 560mm, Width 500mm Specifically designed for filling and emptying systems * Water removal outlet filtration also available Test Point and check valve - TO USE IN CONJUCTION WITH MP FILTRI CMP S without option The GRF302 unit is supplied as standard with M149 and P10 filter element fitted.

23 GRM 302 Mobile filtration unit with inline contamination monitor GRM L Single phase 110 V, 240 V, Three phase 415 V Supplied fitted with appropriate plug and full user instructions. Height 860 mm x Width - overall 500 mm x Depth 560 mm Weight 50 kg. SPECIFICATION standard 0.75 kw electric motor 30 l/min pump Electric control box Indicators Delivery line - visual indicator with combined electric cut-out switch Nitrile seals Flexible hoses 2 metres long, suction & outlet Heavy duty trolley & wheels Inlet (pump protection) filtration micron metal mesh Delivery filtration Spin-on type See Options below Water removal element options available - See below Hose length: 2m Lance length: 1m Filter element condition indicator and cut-out switch Outlet hose from ICM: 1.5m ICM Bypass 1.75 bar Inlet hose to ICM: 0.6m Hose length: 2m Lance length: 1m GRM302 OUTLET FILTRATION OPTIONS Outlet filtration micron options available: CS150 A SERIES 3, 6, 10 and 25 micron absolute. Effective area cm 2 CS150 P SERIES 10 and 25 micron nominal. Effective area cm 2 GRM302 - Water removal options available: CW150 P SERIES 10 & 25 micron nominal removing 0.79 litres of water while filtering oil at 10 or 25 micron nominal filtration GRM302 Ordering information Example: GRM M149 P10 A 1 - Flow l/min 2 - Electric motor 4 - Outlet filter replacement No. = CS A03 A06 3 µm absolute 6 µm absolute 5 - Nitrile seals A Nitrile seals 1 Single phase 110 V 2 Single phase 240 V A10 A25 10 µm absolute 25 µm absolute 3 3 phase 415 V P10 10 µm nominal 3 - Inlet filtration element M149 M90 MP Plastic Washable 149 micron metal mesh element filter Optional 90 Micron spin on type P25 25 µm nominal Optional OUTLET FILTER FOR WATER REMOVAL No. = CW P10 P25 10 µm nominal 25 µm nominal The GRM302 unit is supplied as standard with M149 and P10 filter element fitted. 23

24 UFM 040 Mobile filtration unit Compact size Light Easy to use Easy maintenance Reliable Absolute filtration UFM 040 mobile filtration units suitable for filling and refilling of filtered hydraulic fluids and lubrication tanks. The filter unit connected to off-line to the tank (recommended maximum volume of 350/500 L.), can be used as a support to the filtration plant on start-up for fast flushing action, either as additional filtration systems with a high incidence of contamination. Continued use is recommended for the version with three phase electric motor. Technical data Pump Electric Motor Flow (l/min) Max. Operation Pressure Viscosity range Suction Filter Filtration Rating By-Pass valve Fluid Temperature Ambient Temperature Protection Class Seal Fluid Compatibility Suction hose - with lance Pressure hose - with lance Weight Equipment Gear pump 0,75 Kw 230 Volt single phase electric motor 0,75 Kw 400/230 Volt three phase electric motor 33 l/min 5 bar Min. operation 10 cst Max. operation 200 cst Max. only for cold start 800 cst Type Y filtration 300 μm 1/3/6/10/16/25 μm β>1000 flow through the element In/Out Rating 2,5 bar From -10 to +80 C From -20 to +45 C IP 55 NBR Mineral Oil - Other on request 1 length 2500 mm - DN35 length 700 mm 3/4 length 3000 mm - DN28 length 700 mm 45 kg. Visual clogging indicator (gauge) 24

25 Dimensions Symbol Spare parts Filter element Inorganic microfibre element MR A01 A P01 MR A03 A P01 MR A06 A P01 MR A10 A P01 MR A16 A P01 MR A25 A P01 1 µm absolute 3 µm absolute 6 µm absolute 10 µm absolute 16 µm absolute 25 µm absolute Wire mesh element MR M25 A P01 25 µm MR M60 A P01 60 µm Ordering information UFM Example: UFM 040 M A D P Flow 4 - Filter elements 5 - Option l/min S Without element P01 Standard MP Filtri 2 - Electric motor M Single phase 220 V T Three phase 380 V D E F G 1 µm absolute 3 µm absolute 6 µm absolute 10 µm absolute 3 - Seals H 16 µm absolute A NBR L 25 µm absolute M 25 µm wire mesh N 60 µm wire mesh 25

26 UFM 050 Mobile filtration unit Available in three configurations A configuration with start / stop differential pressure indicator - visual B configuration with start / stop automatic motor cut-out from differential pressure indicator - electrical/visual C configuration with start / stop phase inverter automatic motor cut-out from differential pressure indicator - electrical/visual In Line Particle Counter ICM UFM 050 mobile filtration units suitable for filling and refilling of filtered hydraulic fluids and lubrication tanks. Dimensions 1000 H The filter unit connected to off-line to the tank (recommended maximum volume of 500/750 L.), can be used as a support to the filtration plant on start-up for fast flushing action, either as additional filtration systems with a high incidence of contamination Continued use is recommended for the version with three phase electric motor. UFM 050 Length filter body (see ordering informantion) Length Filter 5 6 H mm 1230 Standard 1530 Special Symbols (see ordering information) Compact size Continue Operation Pressure 10 bar Easy to use Easy maintenance Reliable Absolute filtration In Line Contamination Monitor 0 Symbol 1 Symbol 3 Symbol 35 bar 40 bar 26

27 Technical data Spare parts Pump Electric Motor Flow (l/min) Max. Operation Pressure Viscosity range Suction Filter Filtration Rating By-Pass valve Fluid Temperature Ambient Temperature Protection Class Seal Fluid Compatibility Suction hose - with lance Pressure hose - with lance Weight Equipment Gear pump 1,5 Kw 230 Volt single phase electric motor 1,5 Kw 400/230 Volt three phase electric motor 50 l/min 10 bar Min. operation 10 cst Max. operation 300 cst Max. only for cold start 800 cst Type Y filtration 400 μm 1/3/6/10/16/25 μm β>1000 flow through the element Out/In Rating 3,5 bar (no by-pass valve in request) From -10 to +80 C From -20 to +45 C IP 55 NBR Mineral Oil - Other on request 1 1/4 length 3000 mm - DN35 length 700 mm 1 length 3000 mm - DN30 length 700 mm 70 kg. Differential Clogging indicator - Visual Differential Clogging indicator - Electrical/Visual In line Particle Counter ICM + Differential Clogging indicator - Electrical/Visual Filter element length 5 Standard Inorganic microfibre element CU A01 A N P01 1 µm absolute CU A03 A N P01 3 µm absolute CU A06 A N P01 6 µm absolute CU A10 A N P01 10 µm absolute CU A16 A N P01 16 µm absolute CU A25 A N P01 25 µm absolute Wire mesh element CU M25 A N P01 25 µm CU M60 A N P01 60 µm Filter element length 6 Special Inorganic microfibre element CU A01 A N P01 1 µm absolute CU A03 A N P01 3 µm absolute CU A06 A N P01 6 µm absolute CU A10 A N P01 10 µm absolute CU A16 A N P01 16 µm absolute CU A25 A N P01 25 µm absolute Wire mesh element CU M25 A N P01 25 µm CU M60 A N P01 60 µm Ordering information UFM Example: UFM 050 T A 2 E 5 P Flow l/min 4 - Automatic motor cut-out from differential pressure indicator 5 - Filter elements S Without element 6 - Length filter body 5 Standard 2 - Electric motor M Single phase 220 V T Three phase 380 V 3 - Seals 0 Without 1 With 3 Automatic motor cut-out from differential pressure indicator Phase inverter ICM Contamination Monitor Only with electric motor three phase D E F G H 1 µm absolute 3 µm absolute 6 µm absolute 10 µm absolute 16 µm absolute 6 Special 7 - Option P01 Standard MP Filtri A NBR L 25 µm absolute M 25 µm wire mesh N 60 µm wire mesh 27

28 UFM Mobile Filtration Units with Inline Contamination Monitor Available in three configurations A configuration with start / stop differential pressure indicator - visual B configuration with start / stop automatic motor cut-out from differential pressure indicator - electrical/visual C configuration with start / stop phase inverter automatic motor cut-out from differential pressure indicator - electrical/visual In Line Contamination Monitor ICM UMF mobile filtration units suitable for filling and refilling of filtered hydraulic fluids and lubrication tanks. The filter unit connected to off-line to the tank, can be used as a support to the filtration plant on start-up for fast flushing action, either as additional filtration systems with a high incidence of contamination. UFM 090 recommended maximum tank volume of 900/1300 L. UFM 180 recommended maximum tank volume of 1800/2700 L. UFM 918 two-speed electric motor with programmable flow of 90 or 180 l/min. Possible applications: Low flow rate for filling and refilling of reservoirs with volume less than 1000 liters Low-flow filtration for off-line tanks with a volume less than 1000 liters Low-flow filtration of oils with high viscosity at low temperatures Low flow during start-up for filtration of oils with high viscosity at low temperatures, high flow rate with subsequent increases in temperature increase and viscosity reduction High flow rate for filling and refilling tanks with volume greater than 2000 liters High flow filter off-line reservoirs with volume greater than 2000 liters Compact size High flow Continue Operation Pressure 10 bar Easy to use 28 Easy maintenance Reliable Absolute filtration In Line Contamination Monitor Dimensions Symbols (see ordering information) 0 Symbol 1 Symbol 3 Symbol 35 bar 40 bar 1530

29 Technical data Pump Electric Motor Flow (l/min) Max. Operation Pressure Viscosity range Suction Filter Filtration Rating By-Pass valve Fluid Temperature Ambient Temperature Protection Class Seal Fluid Compatibility Suction hose - with lance Pressure hose - with lance Weight Equipment Filter element UFM 090 UFM 180 UFM 918 Screw pump 3,7 kw 400/230 V three phase 4-pole 90 l/min 10 bar Min. operation 10 cst Max. operation 600 cst Max. only for cold start 2000 cst Type Y filtration 400 μm 1/3/6/10/16/25 μm β>1000 flow through the element Out/In Rating 3,5 bar (no by-pass valve in request) From -10 to +80 C From -20 to +45 C IP 55 NBR Mineral Oil - Other on request 11/4 length 3000 mm - DN35 length 700 mm 11/4 length 3000 mm - DN35 length 700 mm 105 kg. Differential Clogging indicator - Visual Differential Clogging indicator Electrical/Visual In line Contamination Monitor ICM + Differential clogging indicator - Electrical/Visual Screw pump 5 kw 400/230 V three phase 2-pole 180 l/min 10 bar Min. operation 10 cst Max. operation 600 cst Max. only for cold start 2000 cst Type Y filtration 400 μm 1/3/6/10/16/25 μm β>1000 flow through the element Out/In Rating 3,5 bar (no by-pass valve in request) From -10 to +80 C From -20 to +45 C IP 55 NBR Mineral Oil - Other on request 11/2 length 3000 mm - DN42 length 700 mm 11/4 length 3000 mm - DN35 length 700 mm 109 kg. Differential Clogging indicator - Visual Differential Clogging indicator Electrical/Visual In line Contamination Monitor ICM + Differential clogging indicator - Electrical/Visual Screw pump 3.7/5 kw 400/230 V three phase 2/4-pole 90/180 l/min 10 bar Min. operation 10 cst Max. operation 600 cst Max. only for cold start 2000 cst Type Y filtration 400 μm 1/3/6/10/16/25 μm β>1000 flow through the element Out/In Rating 3,5 bar (no by-pass valve in request) From -10 to +80 C From -20 to +45 C IP 55 NBR Mineral Oil - Other on request 11/2 length 3000 mm - DN42 length 700 mm 11/4 length 3000 mm - DN35 length 700 mm 120 kg. Differential Clogging indicator - Visual Differential Clogging indicator Electrical/Visual In line Contamination Monitor ICM + Differential clogging indicator - Electrical/Visual Spare parts Inorganic microfibre element CU A01 A N P01 CU A03 A N P01 CU A06 A N P01 1 µm absolute 3 µm absolute 6 µm absolute CU A10 A N P01 CU A16 A N P01 CU A25 A N P01 10 µm absolute 16 µm absolute 25 µm absolute Wire mesh element CU M25 A N P01 CU M60 A N P01 25 µm absolute 60 µm absolute UFM Ordering information Example: UFM 180 T A 3 E 6 P Flow l/min l/min /180 l/min 2 - Electric motor 3 - Seals T Three phase 380 V A NBR 4 - Automatic motor cut-out from differential pressure indicator 0 Without 1 With 3 Automatic motor cut-out from differential pressure indicator Phase inverter ICM In-Line Contamination Monitor 5 - Filter elements S Without element D 1 µm absolute E 3 µm absolute F 6 µm absolute G 10 µm absolute H 16 µm absolute L 25 µm absolute M 25 µm wire mesh 6 - Length filter body 6 Standard 7 - Option P01 Standard MP Filtri N 60 µm wire mesh 29

30 Cleanliness Reporting Formats ISO 4406:1999 Cleanliness Code System The International Standards Organisation standard ISO 4406:1999 is the preferred method of quoting the number of solid contaminant particles in a sample. The code is constructed from the combination of three scale numbers selected from the following table. The first scale number represents the number of particles in a millilitre sample of the fluid that are larger than 4 μm(c). The second number represents the number of particles larger than 6 μm(c). More than 2,5M 1,3M 640k 320k 160k 80k 40k 20k 10k 5000 Number of Particles per ml Up to and including - 2,5M 1,3M 640k 320k 160k 80k 40k 20k 10k Scale No. > The third number represents the number of particles that are larger than 14 μm(c) , ,3 2,5 8 0,64 1,3 7 0,32 0,64 6 0,16 0,32 5 0,08 0,16 4 0,04 0,08 3 0,02 0,04 2 Table 5 - ISO 4406 Allocation of Scale Numbers 0,01 0,0 0,02 0,

31 Cleanliness Reporting Formats 1, ISO 4406:1999 Cleanliness Code System 4 23 Microscope counting examines the particles differently to APCs and the code is given with two scale numbers only. These are at 5 mm and 15 mm equivalent to the 6 mm(c) and 14 mm(c) of APCs /19/14 Example code 22/19/ , ,3 17 6,4 16 3,2 15 1, ISO 4406 Cleanliness Code Chart (with 100 ml sample volume) Number of particles per 100ml larger than indicated size ,5 1,3 6,4 3,2 1, ISO 4 Code numbers New ISO 4406 standard mm(c) Old standard 31

32 Cleanliness Reporting Formats Classes of Contamination According to NAS 1638 The NAS system was originally developed in 1964 to define contamination classes for the contamination contained within aircraft components. The application of this standard was extended to industrial hydraulic systems simply because nothing else existed at the time. The coding system defines the maximum numbers permitted of 100ml volume at various size intervals (differential counts) rather than using cumulative counts as in ISO 4406:1999. Although there is no guidance given in the standard on how to quote the levels, most industrial users quote a single code which is the highest recorded in all sizes and this convention is used on MP Filtri APC s. CONTAMINATION LEVEL CLASSES according to NAS 1638 (January 1964). The contamination classes are defined by a number (from 00 to 12) which indicates the maximum number of particles per 100 ml, counted on a differential basis, in a given size bracket. Classes of Contamination According to NAS 1638 MAXIMUM CONTAMINATION LIMITS (PER 100 ml) Size Range Classes (in microns) Over

33 Cleanliness Reporting Formats SAE AS 4059 REV.E** Cleanliness Classification for Hydraulic Fluids (SAE Aerospace Standard) This SAE Aerospace Standard (AS) defines cleanliness levels for particulate contamination of hydraulic fluids and includes methods of reporting data relating to the contamination levels. Tables 1 and 2 below provide differential and cumulative particle counts respectively for counts obtained by an automatic particle counter, e.g. LPA 2. TABLE 1 - Cleanliness Classes for Differential Particle Counts MAXIMUM CONTAMINATION LIMITS (PARTICLES/100 ml) Size 6 to 14 mm (c) 14 to 21 mm (c) 21 to 38 mm (c) 38 to 70 mm (c) >70 mm (c) C L A S S E S ,000 2,000 4,000 8,000 16,000 32,000 64, , , ,000 1,024, ,425 2,850 5,700 11,400 22,800 45,600 91, , ,012 2,025 4,050 8,100 16,200 32, ,440 2,880 5, ,024 SAE AS 4059 REV.E** Cleanliness Classification for Hydraulic Fluids (SAE Aerospace Standard) TABLE 2 - Cleanliness Classes for Differential Particle Counts TABLE 2 - Cleanliness Classes for Cumulative Particle Counts MAXIMUM CONTAMINATION LIMITS (PARTICLES/100 ml) Size >4 mm (c) >6 mm (c) >14 mm (c) >21 mm (c) >38 mm (c) >70 mm (c) Size Code A B C D E F C L A S S E S ,560 3,120 6,250 12,500 25,000 50, , , , ,000 1,600,000 3,200, ,217 2,432 4,864 9,731 19,462 38,924 77, , , ,792 1,245, ,731 3,462 6,924 13,849 27,698 55, , , ,224 2,449 4,898 9,796 19,592 39, ,696 3,392 6, ,024 **The information reproduced on this and the previous page is a brief extract from SAE AS059 Rev.E, revised in May For further details and explanations refer to the full Standard. 33

34 Hydraulic Component Manufacturer*** Recommendations Most component manufacturers know the proportionate effect that increased dirt level has on the performance of their components and issue maximum permissible contamination levels. They state that operating components on fluids which are cleaner than those stated will increase life. However, the diversity of hydraulic systems in terms of pressure, duty cycles, environments, lubrication required, contaminant types, etc, makes it almost impossible to predict the components service life over and above that which can be reasonably expected. Furthermore, without the benefits of significant research material and the existence of standard contaminant sensitivity tests, manufacturers who publish recommendations that are cleaner than competitors may be viewed as having a more sensitive product. Hence there may be a possible source of conflicting information when comparing cleanliness levels recommended from different sources. The table opposite gives a selection of maximum contamination levels that are typically issued by component manufacturer. These relate to the use of the correct viscosity mineral fluid. An even cleaner level may be needed if the operation is severe, such as high frequency fluctuations in loading, high temperature or high failure risk. Unit Type ISO 4406 Code PUMP MOTOR VALVE Piston (slow speed, in-line) Piston (high speed, variable) Gear Vane Axial piston Radial piston Gear Vane Directional (solenoid) Pressure control (modulating) Flow control Check valve Cartrige valve Propotional Servovalve 22/20/16 17/15/13 19/17/15 18/16/14 18/16/13 19/17/13 20/18/15 19/17/14 20/18/15 19/17/14 19/17/14 20/18/15 20/18/15 18/16/13 16/14/11 ACTUATOR 20/18/15 Typical Manufacturer Recommendations for Component Cleanliness (ISO 4406). 34 *** It should be noted that the recommendations made in this table should be viewed as starting levels and may have to be modified in light of operational experiences or used requirements.

35 Hydraulic System Target Cleanliness Levels**** Where a hydraulic system user has been able to check cleanliness levels over a considerable period, the acceptability, or otherwise, of those levels can be verified. Thus if no failures have occurred, the average level measured may well be one which could be made a bench mark. However, such a level may have to be modified if the conditions change, or if specific contaminant-sensitive components are added to the system. The demand for greater reliability may also necessitate an improved cleanliness level. The level of acceptability depends on three features the operational conditions of the system the required reliability and life expectancy Contamination codes ISO 4406 Correspondent codes NAS 1638 Reccommended filtrations degree Correspondent codes NAS mm (c) - 6 mm (c) - 14 mm (c) R x > High precision and laboratory servo-systems Robotic and servo-systems Very sensitive - high reliability systems Sensitive - reliability systems General equipment of limited reliability Low - pressure equipment not in continuous service Cleanliness Code Comparison ISO 4406 Code >4 mm (c) - 6 mm (c) 14 mm (c) SAE AS4059 Table 2 >4 mm (c) - 6 mm (c) 14 mm (c) SAE AS4059 Table 1 4-6, 6-14, 14-21, 21-38, 38-70, >70 NAS , 15-25, 25-50, , >100 23/21/18 22/20/17 21/19/16 20/18/15 19/17/14 18/16/13 17/15/12 16/14/11 15/13/10 14/12/09 13A/12B/12C 12A/11B/11C 11A/10B/10C 10A/9B/9B 9A/8B/8C 8A/7B/7C 7A/6B/6C 6A/5B/5C 5A/4B/4C 4A/3B/3C Standards Although ISO 4406 standard is being used extensively within the hydraulics industry other standards are occasionally required and a comparison may be requested. The table above gives a very general comparison but often no direct comparison is possible due to the different classes and sizes involved. 35

36 Product Summary Contamination monitoring products Particle counters calibrated to ISO On-line and In-line counting to 400 bar Bottle sampler options Mobile designs RS RS 485 digital bus interface Suction filters Flow rates to 620 l/min Mounting: Tank immersed In-line In tank with shut off valve In tank with flooded suction Return Filters Flow rates to 1500 l/min Pressure to 20 bar Mounting: In-line Tank top In single and duplex designs Pressure Filters Flow rates to 700 l/min Pressure from 110 bar to 420 bar Mounting: In-line Manifold In single and duplex designs Spin-On filters Flow rates to 300 l/min Pressure to 35 bar Mounting: In-line Tank top 36

37 Product Summary Stainless Steel Pressure Filters Flow rates to 100 l/min Pressure from 350 bar to 700 bar Mounting: In-line Manifold In single and duplex designs In-line filters Flow rates to 3000 l/min Pressures to 60 bar Mounting: In-line Parallel manifold version In single and duplex designs Filtration units Flow rates from 15 l/min to 200 l/min In static and mobile style Accessories Oil filler and air breather plugs Optical and electrical level gauges Pressure gauge valve selectors Pipe fixing brackets Pressure gauges Mechanical Products Aluminium bell housings for motors from 0.12 Kw to 400 Kw Couplings in aluminium - cast iron - steel Damping rings Support feet Aluminium tanks Inspection doors 37

38 NOTES 38 The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or commercial requirements. The colours of the products shown on the cover are purely guideline. Copyright. All rights reserved.

39 NOTES The data in this publication are purely guideline. MP Filtri reserves the right to make changes to the models described herein at any time it deems fit in relation to technical or commercial requirements. The colours of the products shown on the cover are purely guideline. Copyright. All rights reserved. CMP 0413 UK 001 M 39

40 New Headquarters: MP FILTRI S.p.A. Italy Via 1 Maggio, n Pessano con Bornago (Milano) Italy Tel / Fax / sales@mpfiltri.com GREAT BRITAIN MP FILTRI U.K. Ltd. Bourton Industrial Park Bourton on the Water Gloucestershire GL54 2HQ UK Phone: Fax: sales@mpfiltri.co.uk USA MP FILTRI USA Inc Quaker Pointe Drive Quakertown, PA Phone: Fax: sales@mpfiltriusa.com CHINA MP FILTRI (Shanghai) Co. Ltd Lianxi Road, 8 Bld - 2 Floor Shanghai, Pudong P.R. China Phone: Fax: sales@mpfiltrishanghai.com GERMANY MP FILTRI D GmbH Hans - Wilhelmi - Straße DE St. Ingbert Phone: +49.(0) Fax: +49.(0) service@mpfiltri.de CANADA MP FILTRI CANADA Inc. 380 Four Valley Drive Concord Ontario Canada L4K 5Z1 Phone: Fax: mail@mpfiltricanada.com FRANCE MP FILTRI FRANCE Sas Parc d activités des Chanteraines 8 rue du Commandant d Estienne d Orves, Immeuble D Villeneuve la Garenne - France Phone: +33(0) Fax: +33(0) sales@mpfiltrifrance.com http: // RUSSIAN FEDERATION MP FILTRI RUSSIA Phone/Fax: +7(495) P.O. Box Moscow, Russia mpfiltrirussia@yahoo.com INDIA MP FILTRI INDIA Pvt. Ltd. Plot-7F, Raj Pinnacle Beside RMZ Centennial, Brookefield Road, Whitefield, Bangalore India Phone: / Fax: sales@mpfiltri.co.in http: // Group Headquarters Condition Monitoring Division