Ball valves in metal and plastic

Transcription

1 Ball valves in metal and plastic

2 Wide-ranging application in industrial processes GEMÜ products are in operation worldwide in the mechanical engineering, plant engineering and construction industries, the car industry, water treatment and sewage technology, power stations, iron and steel works, the paper industry, petrochemicals, basic and fi ne chemical industries, mining and metal extraction, the sugar industry and many other industrial sectors. Industrial applications subject valve bodies to a particularly varied range of stresses, which is why GEMÜ valve designs are based on the expertise gained during decades of application experience. The specialized production processes and the precise geometric suitability of the material transitions make GEMÜ valve bodies a lasting, highly efficient application solution. Customised solutions for your project business GEMÜ provides the optimal solution from a single source. As a system supplier of isolation, actuator and control technology, we can respond very fl exibly to your individual project-specifi c needs. Our worldwide sales network provides fast reaction times, customer oriented service and a committed project management team. 2

3 Ball valves plastic GEMÜ 717 GEMÜ 710 GEMÜ 723 Operator manual pneumatic motorized Nominal size DN 10 to 100 DN 10 to 100 DN 10 to 100 Body configuration Connection Control function Straight through (2/2-way), Multi-port (3/2-way) Solvent cement/welded sockets (DIN and BS), flanges DIN and ANSI, union ends with DIN insert in PE, PP, PVDF for IR butt welding, Rp threaded sockets Voltage Straight through (2/2-way), Multi-port (3/2-way) Solvent cement/welded sockets (DIN and BS), flanges DIN and ANSI, union ends with DIN insert in PE, PP, PVDF for IR butt welding, Rp threaded sockets Normally closed (NC), Normally open (NO), Double acting (DA) Straight through (2/2-way), Multi-port (3/2-way) Solvent cement/welded sockets (DIN and BS), flanges DIN and ANSI, union ends with DIN insert in PE, PP, PVDF for IR butt welding, Rp threaded sockets 12, 24 V DC 12, 24, 120, , 230 V AC 50/60Hz Valve body material PVC-U, PVC-C, ABS, PP-H, PVDF PVC-U, PVC-C, ABS, PP-H, PVDF PVC-U, PVC-C, ABS, PP-H, PVDF Medium temperature * -40 to +120 C -40 to +120 C -40 to +120 C Operating pressure ** 0-10 bar 0-10 bar 0-10 bar PN 2/2: 16 (DN 15 to 50), 10 (DN 65 to 100) 3/2: 16 (DN 15 to 50) 2/2: 10 (DN 15 to 100) 3/2: 10 (DN 15 to 50) 2/2: 10 (DN 15 to 100) 3/2: 10 (DN 15 to 50) Seal material FPM, EPDM FPM, EPDM FPM, EPDM * dependent on nominal size and operating pressure; ** dependent on nominal size and operating temperature Features: Good fl ow capability All medium wetted parts and actuator housing are made of plastic Suitable for clean, non-particulate media (inert or corrosive and gaseous or liquid), which have no negative impact on the physical and chemical properties of the body and seal material Maximum permissible operating temperature 120 C, dependent on operating pressure and body material Application examples: Water supply/treatment Electroplating Swimming pool processes General industrial applications Tank construction For technical datasheets see 3

4 Ball valves metal GEMÜ 707 GEMÜ 712 Operator manual, lockable hand lever manual, lockable hand lever Nominal size DN 8 to 50 DN 8 to 100 Body configuration Straight through (2/2-way) Straight through (2/2-way) Connection Valve body material Threaded sockets DIN ISO 228 Threaded sockets, spigots, flanges. Various standards and versions available Medium temperature * -20 to +200 C -20 to +180 C Operating pressure ** 0 to 63 bar 0 to 63 bar Seal material PTFE PTFE Other 2-piece body 3-piece body * dependent on nominal size and operating pressure; ** dependent on nominal size and operating temperature Features: Good fl ow capability Suitable for clean, non-particulate media (inert or corrosive and gaseous or liquid), which have no negative impact on the physical and chemical properties of the body and seal material Suitable for high operating pressures and temperatures (up to max. 180 C) Application examples: Water supply/treatment Electroplating Swimming pool processes Filter systems Operating media supply Lubricating and cooling circuits Tank construction Heating installations, hot water systems, heat exchangers General industrial applications 4

5 GEMÜ 711 GEMÜ 751 GEMÜ 728 Operator manual, lockable hand lever pneumatic motorized Nominal size DN 8 to 100 DN 8 to 100 DN 8 to 100 Body configuration Connection Control function Straight through (2/2-way), Multi-port (3/2-way) Threaded sockets, spigots, flanges. Various standards and versions available Voltage Valve body material Straight through (2/2-way), Multi-port (3/2-way) Threaded sockets, spigots, flanges. Various standards and versions available Normally closed (NC), Normally open (NO), Double acting (DA) Straight through (2/2-way), Multi-port (3/2-way) Threaded sockets, spigots, flanges. Various standards and versions available 12, 24 V DC 12, 24, 120, , 230 V AC 50/60Hz Medium temperature * -20 to +180 C -20 to +180 C -20 to +180 C Operating pressure ** 0 to 63 bar 0 to 63 bar 0 to 63 bar Seal material PTFE PTFE PTFE 3-piece body with top flange EN ISO 5211, Spindle additionally sealed via O-ring 3-piece body with top flange EN ISO piece body with top flange EN ISO 5211 Other * dependent on nominal size and operating pressure; ** dependent on nominal size and operating temperature The ball valves comply with the safety requirements of Annex I of the European Pressure Equipment Directive 97/23/EC (PED) for fl uids of groups 1 and 2 Compliance with the technical requirements of TA Luft (German Clean Air Act) 2002 Sec VDI 2440 Nov. 2000, Sec Types 711 and 751 available in ATEX version II 2G ATEX 94/9/EC Suitable for vacuum applications 0035 PED/97/23/EC Category III Module H TA-LUFT II 2 GD ATEX 94/9/EC For technical datasheets see 5

6 Ball valves metal (FDA compliant) GEMÜ 740 Sanitary GEMÜ 741 Sanitary GEMÜ 748 Sanitary Operator manual, lockable hand lever pneumatic motorized Nominal size DN 8 to 100 DN 8 to 100 DN 8 to 100 Body configuration Straight through (2/2-way) Straight through (2/2-way) Straight through (2/2-way) Connection Control function Clamps ASME BPE, butt weld spigots DIN 11850, series 2, spigots ASME BPE, spigots EN ISO 1127 Voltage Valve body material Investment casting (body) CF3M (316L), Ball CF3M (316L) Clamps ASME BPE, butt weld spigots DIN 11850, series 2, spigots ASME BPE, spigots EN ISO 1127 Normally closed (NC), Normally open (NO), Double acting (DA) Investment casting (body) CF3M (316L), Ball CF3M (316L) Clamps ASME BPE, butt weld spigots DIN 11850, series 2, spigots ASME BPE, spigots EN ISO , 24 V DC 12, 24, 120, , 230 V AC 50/60Hz Investment casting (body) CF3M (316L), Ball CF3M (316L) Medium temperature * -20 to +180 C -20 to +180 C -20 to +180 C Operating pressure ** 0 to 63 bar 0 to 63 bar 0 to 63 bar Seal material TFM, PTFE TFM, PTFE TFM, PTFE Other 3-piece body with top flange 3-piece body with top flange 3-piece body with top flange * dependent on nominal size and operating pressure; ** dependent on nominal size and operating temperature The ball valves comply with the safety requirements of Annex I of the European Pressure Equipment Directive 97/23/EC (PED) for fl uids of groups 1 and 2 Suitable according to TA Luft (German Clean Air Act) Optional ATEX version available Low surface fi nish - internal 0.6 μm Suitable for vacuum applications Dressed welds for a valve body with minimal deadleg and smooth surfaces 0035 PED/97/23/EC Category III Module H TA-LUFT II 2 GD ATEX 94/9/EC 6

7 Ball valves metal GEMÜ 762 GEMÜ 761 GEMÜ Ü768 Operator manual, lockable hand lever pneumatic motorized Nominal size DN 15 to 100 DN 15 to 100 DN 15 to 100 Body configuration Straight through (2/2-way) Straight through (2/2-way) Straight through (2/2-way) Connection Flanges EN 1092 / PN16 / form B Flanges EN 1092 / PN16 / form B Flanges EN 1092 / PN16 / form B Control function Normally closed (NC), Double acting (DA) Voltage Valve body material 12, 24 V DC 12, 24, 120, , 230 V AC 50/60Hz Medium temperature * -20 to +260 C -20 to +260 C -20 to +260 C Operating pressure ** 0 to 16 bar 0 to 16 bar 0 to 16 bar Seal material PTFE PTFE PTFE Other one-piece body with top flange one-piece body with top flange one-piece body with top flange * dependent on nominal size and operating pressure; ** dependent on nominal size and operating temperature Features: Good fl ow capability Suitable for clean, non-particulate media (inert or corrosive and gaseous or liquid), which have no negative impact on the physical and chemical properties of the body and seal material Suitable for high operating pressures and temperatures (up to max. 180 C) Application examples: Water supply/treatment Electroplating Swimming pool processes Filter systems Operating media supply Lubricating and cooling circuits Tank construction Heating installations, hot water systems, heat exchangers General industrial applications For technical datasheets see 7

8 Positioners for pneumatic actuators Electro-pneumatic positioners For control requirements all pneumatically operated GEMÜ ball valves can be fi tted with positioners and process controllers: GEMÜ 1435 epos GEMÜ 1436 cpos (other makes on request) Function / Features GEMÜ 1435 epos GEMÜ 1436 cpos Controller type Positioner Process controller Operation Local display / keypad Status display Web browser user Fieldbus option (Profibus DP, Device Net) Housing Plastic Aluminium Functions Automatic initialisation (Speed AP ) Alarm / error outputs Min/max positions adjustable Mounting Direct mounting to linear actuators Remote mounting to linear actuators Direct mounting to quarter turn actuators Remote mounting to quarter turn actuators Control function of valve actuator Control function 1, normally closed (NC) Control function 2, normally open (NO) Control function 3, double acting (DA) 8

9 Electrical position indicators for pneumatic quarter turn actuators Various electrical position indicators are available for ball valves. The devices detect the valve position in any mounting position without play and strain. They enable fast and easy mounting and safe and uncomplicated handling. The special design of the GEMÜ 9415 quarter turn actuator enables its combination with electrical position indicators for linear actuators. GEMÜ 4221 with DR/SC actuator GEMÜ LSF with DR/SC actuator GEMÜ LSR GEMÜ ES2 with DR/SC actuator GEMÜ ES2 EEx i with DR/SC actuator Combi switchbox For explosion-proof areas * With proximity switches With microswitches Device type 4221 LSR 2xx LST 2xx LSF 2xx LSR 3xx LST 3xx LSF 3xx LSR 1xx LST 1xx PCR 1225 Travel range / / Connection M12 x 1 5-pin M 20 x 1.5 M 20 x 1.5 M12 x 1 4-pin M 20 x 1.5 M 20 x 1.5 M12 x 1 4-pin M 20 x 1.5 M 20 x 1.5 M 20 PG 13.5 Programmable Mechanically adjustable Fieldbus capable Integrated valve switching system via pilot valve Optical position indication via light emitting diodes Optical position indication, mechanical Feedback OPEN and/or CLOSED * 9

10 Pilot valves / control air adapter GEMÜ 0322/0324 3/2 way pilot solenoid valves, plastic, directly controlled, Normally closed (0322 single valve/battery mounting, 0324 direct mounting) GEMÜ 1470 Control air adapter NAMUR GEMÜ 8357/8458/8505/8506 3/2, 4/2, 5/2-way pilot solenoid valves, metal, servo assisted, Normally closed 10

11 GEMÜ manufacturing sites and sales locations worldwide AFRICA GEMÜ Valves Africa Pty. Ltd Phone: +27(0) Fax: +27(0) AUSTRALIA GEMÜ Australia Pty. Ltd Fax: AUSTRIA GEMÜ GmbH Phone: Fax: BELGIUM GEMÜ Valves bvba/sprl Phone: Fax: info@gemue.be BOSNIA/HERCEGOVINA ALTERA d.o.o. Phone: Fax: altera@blic.net BRAZIL / SOUTH AMERICA GEMÜ Indústria de Produtos Plásticos e Metalúrgicos Ltda. Phone: Fax: gemu@gemue.com.br BULGARIA GEMÜ GmbH Phone: Fax: info@gemue.at CANADA GEMÜ Valves Canada Inc. Phone: Fax: info@gemu.com CHINA GEMÜ Valves (Shanghai) Co., Ltd Phone: Fax: info@gemue.com.cn CROATIA STRIX d.o.o. Phone Fax strix@zg-t-com.hr CZECH REPUBLIC Fluidtechnik Bohemia s.r.o Brno Phone: Fax: brno@fluidbohemia.cz DENMARK GEMÜ ApS Phone: Fax: info@gemue.dk EGYPT Noaman Engineering Co. Phone: Fax: ESTONIA/LATVIA UAB BIOTECHA Phone Fax info@biotecha.lt FINLAND Gemü Oy Phone: Fax: orders@gemue.fi FRANCE GEMÜ S.A.S Phone: Fax: info@gemu.fr INTERCARAT Phone: Fax: sales@intercarat.com GERMANY GEMÜ Gebr. Müller GmbH & Co. KG Phone: Fax: (Domestic) Fax: (Export) info@gemue.de GREAT BRITAIN / UK GEMÜ Valves Ltd Phone: Fax: info@gemu.co.uk GREECE A. Stamopoulos Industrial Products Phone: Fax: astamop@otenet.gr GUATEMALA Proyect, Guatemala S.A. Phone: Fax: guatemala@grupoproyect.com HONG KONG GEMÜ Valves (Shanghai) Co., Ltd Phone: Fax info@gemue.com.cn HUNGARY MULTIVALVE Kft. Fax: iroda@multivalve.hu INDIA GEMÜ India Representative Office Phone: sales@gemu.in INDONESIA Gemu Valves Pte Ltd (Indonesia Representative Office) Phone: +62 (21) Fax +62 (21) info@gemu.co.id IRAN SINARAD Kala Co., Ltd Phone: , Fax: GEMU@sinarad.com IRELAND GEMÜ Ireland Ltd Phone: +353 (0) Fax: +353 (0) info@gemu.ie ISRAEL Treitel Chemical Engineering Ltd Phone: Fax: gemu@treitel.co.il ITALY GEMÜ S.r.l. Phone: Fax: info@gemue.it JAPAN Koyo Suntech Co., Ltd Phone: Fax: info@koyo-suntech.jp LITHUANIA UAB BIOTECHA Phone: Fax: virginijus.kalvinskas@biotecha.lt MACEDONIA Eurocons Group d.o.o. Phone: Fax: borko@eurocons.co.yu MALAYSIA GEMU VALVES PTE LTD (Malaysia Representative Office) Phone: +(603) Fax: +(603) info@gemu.com.sg MEXICO GEMU Valvulas S.A. de C.V. German Centre Mexico, D.F., Mexico NETHERLANDS Inrada Flow Controls B.V. Phone: Fax: flow@inradaflowcontrols.com NEW ZEALAND GEMÜ Australia Pty. Phone: Fax: mail@gemu.com.au PHILIPPINES GEMÜ Valves PTE. Ltd Phone: Fax: info@gemu.com.sg POLAND AFT Sp. Z. o.o Phone: Fax: aft.poznan@aft.pl PORTUGAL Contimetra-Instrumentos Industriais, Lda Phone: Fax: contimetra@contimetra.com ROMANIA String S.R.L. Romania Phone: Fax: info@string.ro RUSSIA OOO GEMÜ GmbH Phone: Fax: info@gemue.ru SERBIA Eurocons Group d.o.o. Phone: Fax: info@eurocons.rs SINGAPORE GEMÜ Valves PTE. Ltd Phone: Fax: info@gemu.com.sg SLOVAKIA EURO-VALVE s.r.o. Phone Fax euro-valve@euro-valve.com SLOVENIA General Industry, Water Treatment, Plastic Piping Systems Strix Inziniring d.o.o. Phone: Fax: info@strix-inz.si Pharma, Biotech, Food Ipros d.o.o. Phone: Fax: ipros@ipros.si SOUTH KOREA JID Corporation Co. Ltd Phone: Fax: master@jidcorp.com SPAIN ELION, S.A. Phone: Fax: elion@elion.es SWEDEN GEMÜ Armatur AB Phone: Fax: order@gemu.se SWITZERLAND GEMÜ GmbH Phone: Fax: info@gemue.ch TAIWAN GEMUE Taiwan Representative Office Phone: Fax: gemu.twn@msa.hinet.net THAILAND GEMÜ Valves PTE. Ltd Phone: Fax: info@gemu.com.sg TURKEY Durko Çevre Enerji Phone: Fax: durko@durkocevre.com.tr UAE + MIDDLE EAST GEMU Middle East FZCO Phone: Fax: info@gemue.ae UKRAINE CSC Automation Phone: +380 (44) Fax: +380 (44) csc-a@csc-a.kiev.ua UNITED STATES GEMÜ Valves Inc. Phone: Fax: info@gemu.com GEMÜ manufacturing site GEMÜ subsidiary 11

12 Subject to alteration 09/ GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 D Ingelfi ngen-criesbach Phone +49 (0)