GEMÜ 710 Pneumatically operated ball valve

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1 Pneumatically operated ball valve Features High flow rates Choice of various body materials and connection types Available as shut off or control valve / and /way versions available Description The / and/or /way plastic ball valve has a pneumatic actuator, which can either be made from aluminium or plastic. The seat seal is made of PTFE. Technical specifications Nominal sizes: /8 (DN0) to 4 (DN00) Operating pressure * : 0 to 6 bar s: Flange Solvent cement socket Union end Valve body materials: ABS PPH PVCC PVCU PVDF Media temperature *: 0 to 00 C Ambient temperature *: 0 to 50 C * depending on version and/or operating parameters further information webcode: GW70

2 Product line Product line GEMÜ 77 GEMÜ 7 Operation Manual l Pneumatic l Motorized l Nominal sizes DN 0 to 00 DN 0 to 00 DN 0 to 00 Media temperature * 0 to 00 C 0 to 00 C 0 to 00 C Operating pressure * 0 to 6 bar 0 to 6 bar 0 to 6 bar s Flange l l l Solvent cement socket l l l Union end l l l * depending on version and/or operating parameters / 9

3 Product description Product description 5 4 Item Name Materials Ball valve body PVCU, PVCC, ABS, PPH or PVDF Pipe connections PVCU, PVCC, ABS, PPH or PVDF Antitwist protection POM 4 Actuator housing Aluminium 5 Position indicator PP Ball valve seals FPM, EPDM Ball valve seat seals PTFE / 9

4 Product description GEMÜ CONEXO The interaction between valve components equipped with RFID chips and the corresponding IT infrastructure actively increases process reliability. Thanks to serialization, every valve and every relevant valve component such as the body, actuator or diaphragm, and even automation components, can be clearly traced and read using the CONEXO pen RFID reader. The CONEXO app, which can be installed on mobile devices, not only facilitates and improves the "installation qualification" process, but also makes the servicing process much more transparent and easier to document. The app actively guides the maintenance technician through the maintenance schedule and directly provides him with all the information assigned to the valve, such as test reports, testing documentation and maintenance histories. The CONEXO portal acts as a central element, helping to collect, manage and process all data. For further information on GEMÜ CONEXO please visit: /conexo 4 / 9

5 Product description Port positions Tport CLOSED end position OPEN end position Condition as supplied to customer OPEN Delivery condition Code T Optional port positions, can be user adjusted Code Code Code 4 CLOSED end position OPEN end position Lport Condition as supplied to customer OPEN Delivery condition Code L Optional port positions, can be user adjusted Code 6 5 / 9

6 Availability Availability /way body (code D) DN code ) 4 9 M T 78* 7R 7R,, 4, 5, 0 Material code ),, 5, 0, 4,, 5, 0,, 5, 0 4, 5 0 X X 5 X X X X X X X X X 0 X X X X X X X X X 5 X X X X X X X X X X X X X X X X X X 40 X X X X X X X X X 50 X X X X X X X X X 65 X X X X X X X X 80 X X X X X X X X 00 X X X X X X X X * Inserts according to valve body material, special version: PE insert, design code 87 ) Code : Solvent cement or welded socket DIN Code 4: Flange EN 09, PN 0, form B, length EN 558 series, ISO 575, basic series Code : Union end with inch insert BS (socket) Code 9: Flange ANSI Class 5/50 FF Code M: Union end with inch insert ASTM (socket) Code T: Union end with JIS insert (socket) Code 78: Union end with DIN insert (for IR butt welding) Code 7R: Union end with Rp threaded socket insert ) Ball valve material Code : PVCU, grey Code : PVCC, chlorinated polyvinyl chloride Code 4: ABS Code 5: PPH, grey Code 0: PVDF 6 / 9

7 Availability Multiport design (code M) DN code ) 4 9 M T 78* 7R Material code ),, 5, 5,, 5, 5 0 X 5 X X X X X X X X 0 X X X X X X X X 5 X X X X X X X X X X X X X X X X 40 X X X X X X X X 50 X X X X X X X X * Inserts according to valve body material, special version: PE insert, design code 87 ) Code : Solvent cement or welded socket DIN Code 4: Flange EN 09, PN 0, form B, length EN 558 series, ISO 575, basic series Code : Union end with inch insert BS (socket) Code 9: Flange ANSI Class 5/50 FF Code M: Union end with inch insert ASTM (socket) Code T: Union end with JIS insert (socket) Code 78: Union end with DIN insert (for IR butt welding) Code 7R: Union end with Rp threaded socket insert ) Ball valve material Code : PVCU, grey Code : PVCC, chlorinated polyvinyl chloride Code 5: PPH, grey 7 / 9

8 Actuator assignment Actuator assignment Metal actuator Actuator assignment ADA / ASR Double acting ADA Code Single acting ASR Code DN 0 ADA000UF0F05YS09A BU0AN0 ASR000US08 F04YS4/SA AU0FN0 DN 5 ADA000UF0F05YS09A BU0AN0 ASR000US08 F04YS4/SA AU0FN0 DN 0 ADA000UF0F05YS09A BU0AN0 ASR000US08 F04YS4/SA AU0FN0 DN 5 ADA000UF0F05YS09A BU0AN0 ASR000US08 F04YS4/SA AU0FN0 DN ADA000UF0F05YS09A BU0AN0 ASR0040US4 F05YS4/SA AU04KB0 DN 40 ADA000UF0F05YS09A BU0AN0 ASR0040US4 F05YS4/SA AU04KB0 DN 50 ADA0040UF05YS4/SA BU04AB0 ASR0080US4 F05F07YS7/S4A AUKC0 DN 65 ADA0040UF05YS4/SA BU04AB0 ASR00US4 F05F07YS7/S4A AUKC0 DN 80 ADA0080UF05F07YS7/S4A BU08AC0 ASR00US4 F05F07YS7/S4A AUKC0 DN 00 ADA0080UF05F07YS7/S4A BU08AC0 ASR000US4F07F0YS7/S4A AU0KE0 Actuator assignment DR / SC Double acting DR Code Single acting SC Code DN 0 DR005U F0F05NSA DU0AW0 SC005U 8F0F05NSA SU0KW0 DN 5 DR005U F0F05NSA DU0AW0 SC005U 8F0F05NSA SU0KW0 DN 0 DR005U F0F05NSA DU0AW0 SC005U 8F0F05NSA SU0KW0 DN 5 DR005U F0F05NSA DU0AW0 SC005U 8F0F05NSA SU0KW0 DN DR005U F0F05NSA DU0AW0 SC000U 6F05F07NS4A SU0KP0 DN 40 DR005U F0F05NSA DU0AW0 SC000U 6F05F07NS4A SU06KP0 DN 50 DR000U F05F07NS4A DU0AP0 SC000U 6F05F07NS4A SU06KP0 DN 65 DR000U F05F07NS4A DU0AP0 SC000U 6F05F07NS7A SU0KC0 DN 80 DR0060U F05F07NS4A DU06AP0 SC000U 6F05F07NS7A SU0KC0 DN 00 DR0060U F05F07NS7A DU06AC0 SC00U 6F07F0NSA SUKD0 Plastic actuator Normally closed Actuator size code ) Double acting DN DN DN 5 DN DN 40 DN 50 DN 65 ) Actuator version Code 0: Actuator 0, piston diameter 50 mm Code : Actuator, piston diameter 70 mm 8 / 9

9 Order data Order data The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request. Order codes Type Code Plastic ball valve, pneumatically operated 70 DN Code DN 0 0 DN 5 5 DN 0 0 DN 5 5 DN DN DN DN DN DN Body configuration Code /way body Multiport version 4 Code Solvent cement or welded socket DIN Union end with inch insert BS (socket) Flange ANSI Class 5/50 FF 9 Union end with inch insert ASTM (socket) Union end with JIS insert (socket) Flange EN 09, PN 0, form B, length EN 558 series, ISO 575, basic series Union end with DIN insert (for IR butt welding) 78 Union end with Rp threaded socket insert D M M 5 Ball valve material Code PVCU, grey PVCC, chlorinated polyvinyl chloride PVDF 0 ABS 4 PPH, grey 5 6 Seal material Code FPM, maximum 5 C +0 C 4 EPDM, maximum 0 C +95 C 4 7 Control function Code Normally closed (NC) Normally open (NO) Double acting (DA) 8 Actuator version Code Metal actuator GEMÜ ADA/ASR T 4 7R 8 Actuator version Code Single acting, ASR000US08 F04YS4/SA Single acting, ASR0040US4 F05YS4/SA Single acting, ASR00US4 F05F07YS7/S4A Single acting, ASR000US4F07F0YS7/S4A Double acting, clockwise rotation, ADA000UF0F05YS09A Double acting, clockwise rotation, ADA0040UF05YS4/SA Double acting, clockwise rotation, ADA0080UF05F07YS7/S4A Metal actuator GEMÜ DR/SC Double acting, clockwise rotation, DR005U F0F05NSA Double acting, clockwise rotation, DR000U F05F07NS4A Double acting, clockwise rotation, DR0060U F05F07NS4A Single acting, SC005U S8F0F05NS A Single acting, SC000U 6 F04NSA Single acting, SC0060U 6 F05F07NS4A Single acting, SC000U 6 F05F07NS7A Single acting, SC00U 6 F07F0NSA Plastic actuator GEMÜ 945 Actuator 0, piston diameter 50 mm 0 Actuator, piston diameter 70 mm AU0FN AU04KB AUKC AU0KE BU0AN BU04AB BU08AC DU0AW DU0AP DU06AP SU0KW SU0KO SU06KP SU0KC SUKD 9 Actuator particulars Code Anodized aluminium 0 0 Ball configur./port position Code Lport, standard end position "Open", connection L and open, Lport, standard end position "Closed", connection and open Tport, standard end position "Open", connection T, and open, Tport, standard end position "Closed", connection and open Tport, end position "Open", connection and open, Tport, end position "Closed", connection and open 9 / 9

10 Order data 0 Ball configur./port position Code Tport, end position "Open", connection and open, Tport, end position "Closed", connection and open Tport, end position "Open", connection and open, Tport, end position "Closed", connection, and open Lport, end position "Open", connection and open, Lport, end position "Closed", connection open 4 6 Type of design Code Without Insert in PE 87 CONEXO Code Without Integrated RFID chip for electronic identification and traceability C Order example Order option Code Description Type 70 Plastic ball valve, pneumatically operated DN 5 DN 5 Body configuration M Multiport version 4 Solvent cement or welded socket DIN 5 Ball valve material PVCU, grey 6 Seal material 4 EPDM, maximum 0 C +95 C 7 Control function Double acting (DA) 8 Actuator version BU0AN Double acting, clockwise rotation, ADA000UF0F05YS09A 9 Actuator particulars 0 Anodized aluminium 0 Ball configur./port position L Lport, standard end position "Open", connection and open, Lport, standard end position "Closed", connection and open Type of design Without CONEXO Without 0 / 9

11 Technical data Technical data Medium Working medium: Corrosive, inert, gaseous and liquid media and steam which have no negative impact on the physical and chemical properties of the body and seal material. Control medium: Inert gases Temperature Media temperature: See Pressure / temperature diagram Seal material: Ambient temperature: FPM: 5 0 C EPDM: 0 95 C Valve body ABS: 0 to 50 C Valve body PPH: 5 to 60 C Valve body PVCU, PVCC: 0 to 50 C Valve body PVDF: 5 to 50 C Pressure Pressure / temperature diagram Operating pressure [bar] Operating pressure: 6 4 PPH 0 PVDF 8 6 ABS PVCU PVCC Temperature [ C] Data for extended temperature ranges on request. Please note that the ambient temperature and media temperature generate a combined temperature at the valve body which must not exceed the above values. Control pressure: Kv values: to 8 bar (depending on version and/or control function) DN Body configuration /way (code D) Multiport (code M) Tport Lport Kv values in m³/h / 9

12 Technical data Mechanical data Weight: Ball valve DN Body configuration /way (code D) Multiport (code M) Material code ), 4 5 0,, Weight in g ) Ball valve material Code : PVCU, grey Code : PVCC, chlorinated polyvinyl chloride Code 4: ABS Code 5: PPH, grey Code 0: PVDF Actuator GEMÜ DR/SC Type 005U 000U 0060U 000U 050U 00U DR SC Weights in kg Actuator GEMÜ ADA/ASR Type 000U 0040U 0080U 00U 000U ADA ASR Weights in kg Actuator GEMÜ 945 Actuator size 0: Control function : 45 g Control function : 5 g Actuator size : Control function : 470 g Control function : 00 g / 9

13 Technical data Torques: DN /way (code D) Multiport (code M) PN 6 PN 0 PN 6 PN 0 PN 6,, 4, 5, 0 Material code ) 5,, 0 4, 5, Torques in Nm ) Ball valve material Code : PVCU, grey Code : PVCC, chlorinated polyvinyl chloride Code 4: ABS Code 5: PPH, grey Code 0: PVDF / 9

14 Dimensions Dimensions Actuator dimensions GEMÜ ADA/ASR ADA/ASR U A (Spring return actuator "A") A (Double acting actuator "B") M x M5x L 4 G/8 ØI f8 4 X U C D 6 6 B 0 Octagonal ADA 0000 ADA/ASR 000U750U G/4 E 6 6 M 5x M 5x Type ISO 5 A B C D E L SW ØT U n 0000 F F U F0/F F F U F F U F05/F (4*) U F05/F (4*) U F07/F (4*) 55 4 Dimensions in mm * with adapter sleeve 4 / 9

15 X Dimensions GEMÜ DR/SC 4 4 Ø40 DR / SC 005U00U M5 x 8 G X 4 VDI/VDE X B DR / SC 000U4000U M6 x 0 A M N X 45 M6 x M5 x 8 U H H 40 DR / SC 5000U M6 x 0 O 0 ØI Octagonal X F Type ISO 5 Octogonal Air connection A B F G Ø I M N O H H U 005U F0/F05 G/ U F04 4 G/ U F05/07 4 G/ U F05/07 4 G/ U F05/07 7 G/ U F07/0 7 G/ U F07/0 G/ Dimensions in mm GEMÜ 945 ØB B A A G /4 A A G /4 Actuator size A A A A ø B B X Dimensions in mm 5 / 9

16 Dimensions Connection flange H H E E SW SW H H DN 0 50 DN SW E H H x x F0 x 5.5 F04 x F0 x 5.5 F04 x F0 x 5.5 F05 x F0 x 5.5 F05 x F05 x 6.5 F07 x F05 x 6.5 F07 x F05 x 6.5 F07 x F07 x 9 F05 x F07 x 9 F05 x F07 x 9 F05 x 6.5 Dimensions in mm 6 / 9

17 Dimensions Connection dimensions 0000, 000U, 0040U, 0500U, 750U, 00U, 500U 000U, 0080U, 00U, 000U, 0850U, 00U 4000U 8 x 45 = 60 4 x 90 = 60 4 x 90 = 60 ØL ØS ØL ØS ØL ØL ØS MxV MxV MxV MxV ISO 5 R R MxV R ØL Type R S ISO 5 L M x V ISO 5 L M x V F0 6 M5x8 9. F04 4 M5x8 000U 9.5 F0 6 M5x8 F05 50 M6x F04 4 M5x F05 50 M6x0 0040U 4 8. F04 4 M5x F05 50 M6x0 0080U 7.5 F05 50 M6x0 F07 70 M8x6 00U 7.5 F05 50 M6x0 F07 70 M8x6 000U 7.5 F07 70 M8x6 F0 0 M0x6 000U 8.5 F07 70 M8x6 F0 0 M0x6 Dimensions in mm 7 / 9

18 Dimensions Body dimensions Valve body material PVCU (code ), body configuration D code,, M, T, 7R code 4, 9 code (PVDF), 78 DN 0 50 LB øf ØF code ) * * DN d A øf ØF E 5 / / ¼ ½ ½ Dimensions in mm * Inserts according to valve body material, special version: PE insert, design code 87 ) Code 4: Flange EN 09, PN 0, form B, length EN 558 series, ISO 575, basic series Code 9: Flange ANSI Class 5/50 FF Code 78: Union end with DIN insert (for IR butt welding) E 8 / 9

19 Dimensions Valve body material PVCU (code ), body configuration D code,, M, T, 7R code 4, 9 code (PVDF) DN 0 50 LB øf ØF E code ) M T 7R M T 7R DN d A LB 0 / / / ¼ ½ ½ Dimensions in mm ) Code : Solvent cement or welded socket DIN Code : Union end with inch insert BS (socket) Code M: Union end with inch insert ASTM (socket) Code T: Union end with JIS insert (socket) Code 7R: Union end with Rp threaded socket insert 9 / 9

20 Dimensions Valve body material PVCC (code ), body configuration D code,, M, T, 7R code 4, 9 code (PVDF) DN 0 50 LB øf ØF E code ) M 4 9 M DN d ød A LB øf ØF 0 / / / ¼ ½ ½ Dimensions in mm ) Code : Solvent cement or welded socket DIN Code 4: Flange EN 09, PN 0, form B, length EN 558 series, ISO 575, basic series Code 9: Flange ANSI Class 5/50 FF Code M: Union end with inch insert ASTM (socket) 0 / 9

21 Dimensions Valve body material ABS (code 4), body configuration D code,, M, T, 7R code 4, 9 code (PVDF) DN 0 50 LB øf ØF E code ) 7R, 7R DN d ød A H LB 0 /8" / / ¼ ½ ½ Dimensions in mm ) Code : Solvent cement or welded socket DIN Code : Union end with inch insert BS (socket) Code 7R: Union end with Rp threaded socket insert / 9

22 Dimensions Valve body material PPH (code 5), body configuration D code,, M, T, 7R code 4, 9 code (PVDF), 78 DN 0 50 LB øf ØF code ) 7R /78* 7R 78/78* DN d ød A LB E øf ØF 0 / / / ¼ ½ ½ Dimensions in mm * Inserts according to valve body material, special version: PE insert, design code 87 ) Code : Solvent cement or welded socket DIN Code 4: Flange EN 09, PN 0, form B, length EN 558 series, ISO 575, basic series Code 9: Flange ANSI Class 5/50 FF Code 78: Union end with DIN insert (for IR butt welding) Code 7R: Union end with Rp threaded socket insert E / 9

23 Dimensions Valve body material PVDF (code 0), body configuration D code,, M, T, 7R code 4, 9 code (PVDF), 78 DN 0 50 LB øf ØF code ) * DN d ød A LB øf ØF E / / ¼ ½ ½ Dimensions in mm * Inserts according to valve body material, special version: PE insert, design code 87 ) Code : Solvent cement or welded socket DIN Code 4: Flange EN 09, PN 0, form B, length EN 558 series, ISO 575, basic series Code 9: Flange ANSI Class 5/50 FF Code 78: Union end with DIN insert (for IR butt welding) E / 9

24 Valve body material PVCU (code ), body configuration M Dimensions code,, M, T, 7R code 78, 78* LB / LB / LB / code ) M T 7R, M T 7R 78* 78* DN d A LB E 0 / / / ¼ ½ Dimensions in mm * Inserts according to valve body material, special version: PE insert, design code 87 ) Code : Solvent cement or welded socket DIN Code : Union end with inch insert BS (socket) Code M: Union end with inch insert ASTM (socket) Code T: Union end with JIS insert (socket) Code 78: Union end with DIN insert (for IR butt welding) Code 7R: Union end with Rp threaded socket insert E 4 / 9

25 Valve body material PVCC (code ), body configuration M Dimensions code,, M, T, 7R LB / LB / LB / code ) M M DN d A LB 0 / / / ¼ ½ Dimensions in mm ) Code : Solvent cement or welded socket DIN Code M: Union end with inch insert ASTM (socket) E 5 / 9

26 Valve body material PPH (code 5), body configuration M Dimensions code,, M, T, 7R code 78, 78* LB / LB / LB / code ) 7R 7R 78, 78* 78, 78* DN d A LB E 5 / / ¼ ½ Dimensions in mm ) Code : Solvent cement or welded socket DIN Code 78: Union end with DIN insert (for IR butt welding) Code 7R: Union end with Rp threaded socket insert E 6 / 9

27 Accessory Accessory GEMÜ LST Electrical position indicators for quarter turn actuators The GEMÜ LS series electrical position indicators are used to indicate and monitor the position of quarter turn valves. Depending on the version, they have either one or two mechanical microswitches or wire or wire proximity switches. GEMÜ LSF Inductive dual sensor for quarter turn valves The GEMÜ LSF inductive dual sensor is suitable for installation on manually and pneumatically operated quarter turn valves. Using the optical indication, the position of the valve can be reliably detected and indicated accordingly. GEMÜ LSR Electrical position indicators for quarter turn actuators The GEMÜ LS series electrical position indicators are used to indicate and monitor the position of quarter turn valves. Depending on the version, they have either one or two mechanical microswitches or wire or wire proximity switches. GEMÜ 04 Electrically operated pilot solenoid valve The GEMÜ 04 directly controlled /way pilot solenoid valve is designed for direct mounting to pneumatically operated valves. The body is made of plastic. The coil is plastic encapsulated. GEMÜ 8506 Electrically operated pilot solenoid valve The GEMÜ 8506 servo assisted / or 5/way pilot solenoid valve is indirectly controlled. The body is made of aluminium. The plastic encapsulated coil is detachable. 7 / 9

28 Accessory GEMÜ 77 MPL Mounting plate Only for way ball valves. For the nominal sizes DN 65 00, the mounting plate is integrated into the ball valve. Ordering information Nominal size Item number Order description DN MPL DN MPL SMK Mounting kit for ball valve 70, 77, 7 The mounting kit can be used to mount electric or pneumatic actuators on the ball valve. Ordering information Nominal size Item number Order description DN SMK DN SMK DN SMK DN SMK DN SMK DN SMK DN SMK 8 / 9

29 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG FritzMüllerStraße 68, 7465 IngelfingenCriesbach, Germany Tel. +49 (0) info@gemue.de Subject to alteration

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