Your first choice in valve technology

Transcription

1 Your first choice in valve technology

2 Facts and figures GEMÜ an international successful family owned enterprise, based in the Hohenlohe area, the strongest region of Baden-Württemberg, South Germany over 1000 employees world-wide Turnover in Thousand Employees Investments represented in over 50 countries 19 own sales companies 6 production plants headquarters in Ingelfingen, Germany founded 1964 by Fritz Müller high social commitment R+D portion approx. 5% proportion of apprentices approx. 7%

3 Philosophy The best idea is worthless, if it is not put into effect. Our success is based on Satisfied customers and highly qualified, motivated staff producing products of the highest quality by using state-of-the-art technology and equipment as well as selected raw materials and selling them in a demanding market at a profit.

4 Dedicated to the world of valves GEMÜ develops and produces state-of-the-art process, control and regulating valves, valve instrumentation, measurement and control systems Our products control and regulate liquids, gases and steam in: Pharmaceutical and biotechnology industries, cosmetics Beverage and foodstuff industries Microelectronics and semiconductor industries Chemical industry and environmental systems Machine, apparatus and plant engineering Water treatment and supply Nearly all sectors of the processing industry

5 System solutions from a single source Your first choice in valve technology. Customized solutions Modular design system Large range of products, over 300,000 active product versions System solutions One-Stop Shopping Global presence High manufacturing capacities and availability Reliable manufacturing quality Designed in Germany, innovative research and development

6 Purity is essential to life Aseptic valves for pharmaceutical and biotechnology industries and cosmetics as well as for high purity media used in all sectors of industry Aseptic stainless steel diaphragm valves Autoclavable, sterilizable, minimal deadlegs, drainable 2/2-way and T bodies, tank valves, welding configurations, multi-port valves, bypass valves Individual special solutions High-grade stainless steel actuators Designed acc. to GMP directives Wetted parts acc. to FDA (USP-class 6) specifications TA air (leakage verification) certified, 3A versions Globe and control valves

7 Daily Bread - quality without compromises Valves, Measurement and Control systems for foodstuff and beverage industries Aseptic diaphragm valves Globe and control valves Automation components Member of EHEDG (European Hygienic Engineering and Design Group) Seal system for diaphragm valves is EHEDG certified Easy to clean, simple servicing For machines and equipment for: injecting, peeling, warming, boiling, smoking, cooling, filling, cleaning, homogenising, mixing, separating, sterilising, autoclaving, pasteurising, degassing, drying, wetting, etc.

8 High Purity the valves with a "clean record" Valves, Measurement and Control systems for semiconductor, microelectronics and solar industry, manufacture of TFT / LCD screens and optoelectronics Process equipment for treatment and supply systems High purity chemicals, high purity water and gases, process water and slurries Valves and measurement equipment made of PFA, PVDF, PP and PP-natural Metal-free valves available According to international standards, particularly SEMI Doc Cleanroom manufacturing up to cleanroom class 5 (DIN EN ISO 14644) Batch traceability Special minimal contamination production equipment

9 Water is life A large product range for a wide field of applications One-stop-shopping Drinking water treatment Sea water desalination Process water for energy production Cooling water circuits Process water for industry Water purification for swimming pools Landfill seepage water processing Municipal and industrial drainage water treatment and sewage treatment plants Municipal water supply High purity water production for the semiconductor industry WFI (water for injection) and sterile steam for the pharmaceutical industry

10 Tasks will change GEMÜ strengths remain Valves, Measurement and Control Systems for industry, versatile, robust, reliable, easy to automate. Convincing solutions for process engineering Globe and control valves Diaphragm valves, butterfly valves, ball valves in metal and plastic or with highgrade elastomer and plastic linings Instrumentation and automation components Typical industrial sectors are: Basic and fine chemical industries, energy production, paper and wood pulp factories, automobile industry, textile industry, mining and ore processing, steel works, processing industry

11 Measurement and Control systems Automation components for optimum and safe plant control systems give reproducible results Valve instrumentation Electrical position indicators Positioners and process controllers Pilot valves and valve manifolds Pressure, temperature, flow and level measurement systems Display, dosing and counting units Motorized ON/OFF and control actuators Field bus components for AS-Interface, DeviceNet, Lon Works, Interbus-S, Profibus DP Integration of automation functions in compact valve actuators

12 GEMÜ on firm foundations Turnover by product group Measurement and control systems Aseptic diaphragm valves Indus trial Metal Indus trial Plastic Microelectronic s

13 Service and distributors world wide production and sales companies Brazil China Germany France Switzerland USA

14 Service and distributors world wide GEMÜ sales and production companies Sales partners and service bases

15 Metal diaphragm valves For clean to heavily contaminated corrosive, inert, abrasive, crystallizing liquid and gaseous media and steam Nominal size: DN 4 DN 300 Operating pressure: 0 10 bar (up to PN 16) Operating temperature: C Valve body material: Cast iron, S.G. iron, cast steel, brass, stainless steel, lined with hard or soft rubber, PP, PFA, PVDF etc. Body configuration: 2/2-way, full bore Operator: Manual, pneumatic, motorized

16 Aseptic stainless steel diaphragm valves For sterile liquid and gaseous high purity media and steam Nominal size: DN 4 DN 150 Operating pressure: 0 10 bar (up to PN 16) Operating temperature: C Valve body material: Stainless steel (investment casting, forged body, block material), special materials Body configuration: 2/2-way, T, tank bottom, welding configurations, multi-port, special solutions Operator: Manual, pneumatic, motorized

17 Plastic and metal globe and control valves For clean, slightly corrosive and inert liquids and gases, high cycle duties, good control characteristics. Nominal size: DN 8 DN 150 Operating pressure: 0 25 bar (optional up to 40 bar; up to PN 40) Operating temperature: C (optional up to 300 C) Valve body material: Cast iron, cast steel, cast bronze, stainless steel, PVC-U, PVDF Body configuration: 2/2-way, T, multi-port Operator: Manual, pneumatic, motorized

18 Metal butterfly and check valves For clean, inert, corrosive liquid and gaseous media and steam. Nominal size: DN 15 DN 2000 Operating pressure: 0 50 bar (up to PN 63) Operating temperature: C Valve body material: Cast iron, S.G. iron, cast steel, stainless steel, brass Body configuration: 2/2-way Operator: Manual, pneumatic, motorized

19 Metal ball valves For clean, inert, corrosive liquid and gaseous media and steam. Nominal size: DN 8 DN 100 Operating pressure: 0 63 bar (up to PN 63) Operating temperature: C Valve body material: Stainless steel Body configuration: 2/2-way, T body with T and L ball Operator: Manual, pneumatic, motorized

20 Metal process solenoid valves For clean, inert, slightly corrosive liquid media. Very high cycle duties, particularly suitable for dosing applications. Nominal size: DN 8 DN 50 Operating pressure: 0 16 bar (up to PN 16) Operating temperature: C Valve body material: Brass, stainless steel Body configuration: 2/2-way Operator: Electro-magnetically servo assisted

21 Plastic diaphragm valves For clean to contaminated, crystallizing, inert and corrosive liquid and gaseous media, high corrosion resistance. Nominal size: DN 10 DN 100 Operating pressure: 0 10 bar (up to PN 10) Operating temperature: C Valve body material: PVC-U, ABS, PP, PVDF, PFA, Inliner PP-H Outliner PP reinforced Body configuration: 2/2-way, T Operator: Manual, pneumatic, motorized

22 Plastic butterfly and check valves For clean, inert, corrosive liquid and gaseous media, high corrosion resistance. Nominal size: DN 15 DN 250 Operating pressure: 0 6 bar (up to PN 10) Operating temperature: 0 90 C Valve body material: PVC-U, PES Body configuration: 2/2-way Operator: Manual, pneumatic, motorized

23 Plastic ball valves For clean, inert, corrosive liquid and gaseous media, high corrosion resistance. Nominal size: DN 15 DN 100 Operating pressure: 0 16 bar (up to PN 16) Operating temperature: C Valve body material: PVC-U, PP, PVDF Body configuration: 2/2-way, T body with T and L ball Operator: Manual, pneumatic, motorized

24 Plastic process solenoid valves For clean, inert and corrosive liquid media, high corrosion resistance, very high cycle duties, particularly suitable for dosing applications. Nominal size: DN 2 DN 50 Operating pressure: 0 6 bar (up to PN 6) Operating temperature: 0 60 C Valve body material: PVC-U, PVDF Body configuration: 2/2-way, angle Operator: Electro-magnetically directly or servo controlled

25 High Purity valves for microelectronics, semiconductor and solar industry For sensitive liquid and gaseous high purity media, made of high purity materials, cleanroom manufactured. Nominal size: DN 4 DN 100 (1/4 4 ) Operating pressure: 0 10 bar (up to PN 10) Operating temperature: 0 90 C Valve body material: PFA-HP, PFA-HP Inliner-PVDF-HP Outliner, PVDF-HP, PP-natural Body configuration: 2/2-way, T, multi-port, special solutions Operator: Manual, pneumatic, motorized

26 High Purity fittings, pressure measurement systems and flowmeters The ideal accessories for High Purity valves for ready to connect system solutions, manifolds, backpressure control, flow control etc. FlareStar:: PFA-HP fittings DN ¼ DN 1 ¼, union nuts from PFA-HP, PVDF-HP (CPFA upon request) HydraLine: Pressure measurement devices with PFA- HP pressure transmitter, transmission fluid and dry solution available Sonic Line: Ultrasonic flowmeter, no wetted parts in the measurement body, very precise measurement TubeStar: PFA-HP tube DN ¼ DN 1 ¼ Variable area flowmeter PVDF-HP, DN 10-65

27 Pilot valves / Valve manifolds For controlling pneumatic actuators, single or battery design, also for direct mounting to the actuator. Nominal size: DN 1 DN 7 Operating pressure: 0-10 bar Operating temperature: C Valve body material: PBTP, PPS, Aluminium Body configuration: 3/2-way, 4/2-way, 5/2-way, 5/3-way Operator: Electro-magnetically directly or servo controlled

28 Sensor systems and display units For diverse applications, as components or system solutions combined with valves and control systems. Pressure measurement systems: Pressure transmitter, pressure measurement device, differential pressure transmitter, differential pressure measurement device Flow measurement systems for volumetric flow and flow rates: Flowmeters (variable area principle), magnetically inductive flowmeter, flow transmitter (turbine measurement principle) Level measurement systems: Float, ultrasonic, vibration, capacitance, optical Temperature measurement systems: Temperature transmitter, temperature measuring unit PT100

29 Electrical position indicators Adjusted innovative valve instrumentation for demanding automation solutions For monitoring linear and quarter turn valves Mechanical switches and proximity switches Monitoring of set limiting values and/or continuous valve position feedback New generation with automatic end position programming during initialisation Combi switchboxes with integrated pilot valve ATEX versions Versions with field bus capability

30 Positioners and process controllers State-of-the-art positioners and process controllers, fast, precise, safe. Can also be easily mounted to other valve makes. Three-point controllers for position control of motorized valves Electro-pneumatic positioners and process controllers for pneumatically operated valves with quarter turn or linear actuators For precise temperature, pressure, flow and level control Direct and remote mounting Versions with field bus capability

31 Field bus products and accessories Integrated and adjusted field bus components for valves, combi switchboxes and system solutions AS-Interface master as controller AS-Interface master with integrated Profibus-DP / ControlNet gateway AS-Interface power supply unit AS-Interface connectors and extension plug Combi switchboxes for AS-Interface, DeviceNet AS-Interface flat and programming cable I/O module

32 Contact GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 D Ingelfingen / Germany Phone: Telefax: info@gemue.de Internet: Contact person Function Tel.: Fax: (0)7940/123-xxx ++49(0)7940/123-xxx xxx@gemue.de