Synmot Electrical Technology Co., Ltd.

Transcription

1 PROFESSIONL MNUFCTURER OF SERVO MOTORS, SERVO DRIVES ND SERVO SYSTEMS Zhejiang Synmot Electrical Technology Co., Ltd. dd: No. 11 Weiliu Road, Xiaogang, eilun, Ningbo, Zhejiang province, P. R. China Website: com Tel: Fax: com Synmot Electrical Technology Co., Ltd. Website Wechat

2 CONTENTS OUT SYNMOT PPLICTIONS SYNMOT PRODUCTS 1 Company Profile 0 1 Hydraulic Machiner y 06 2 Textile Machiner y 07 CNC Machiner y 0 4 Other Machiner y 09 1 Ser vo Motors 2 Ser vo Drives 25 Electro-hydraulic Ser vo Systems 1 4 Ser vo-specific EMI Filters

3 Company Profile Zhejiang Synmot Electrical Technology Co., Ltd. (Synmot) is a subsidiary of China Chenglu Group, with a total planned investment of 0 million USD. Synmot covers an area of 200mu and the total construction area is 000 square meters, now is striving to build a Synmot servo industry zone. Synmot is dedicated to research and application of energy saving technology in machinery, is a professional manufacturer of servo motors, servo drives and servo systems. The rated power of Synmot servo motors is 0.2kW160kW while the rated torque is 1 N.m- N.m and the rated speed is 50 rpm-0 rpm. The rated power of Synmot drives is 0.4 kw-160 kw, which can satisfy the requirement of precise motion control in different industries. Synmot energy-saving systems have been widely used in 50 ton-000 ton injection molding machinery, die casting machinery, hydraulic machinery, textile machinery, elevators, CNC machine tools, printing and packing, metallurgy and mines etc. uthorized Certification Synmot has a famous electrical professor as the chief engineer. The technical team is composed of Ph.D, masters, senior engineers with strong ability of innovation and engineering. It has more than 0 design patents, and has established cooperation with Zhejiang University in production, design and research. Synmot has laboratories for servo motors, servo drives, EMC and energy-saving technologies, and can develop the specially specified servo system for automatic equipments, CNC machines and inspection devices. Synmot adopts computerized management systems such as ERP, O, PLM etc. The enterprise culture is being positive, cooperative and pursuing excellence, takes technology as a guide, pays great attention to the product quality, so as to provide more environmentfriendly, more precise and more stable products; to provide the professional solutions in electrical servo systems. 0 04

4 pplication - Hydraulic Machinery 01 pplication in Hydraulic Machinery FOUR M JOR PPLICTION FIELDS Injection Molding Machines Die Casting Machines pplication in Hydraulic Machiner y pplication in Textile Machiner y pplication in CNC Machinery pplication in Other Fields low Molding Machines Hydraulic Press Machines Reducing consumption of hydraulic oil and cooling water, extend service life of hydraulic oil, saving energy by 0%-70%. More than years experience of application in textile machinery, with stable quality and high performance, favored by many clients. Widely used in industry robots, CNC machines, etc, with high precision and quick response. Synmot cooperates with Zhejiang university to develop a new generation of servo systems, which have been widely used in electric vehicles, food machinery, mining machinery, quay crane and related emerging fields. Extruders Hydraulic Strapping Machines 05 06

5 pplication - Textile Machinery pplication - CNC Machinery pplication in Textile Machinery pplication in CNC Machinery Features: Features chieve the direct mechanical feeding mechanism, can greatly reduce the mechanical loss and improve the conversion efficiency of energy. The control method is flexible to achieve various weaving and reduce investment cost. It can meet the needs of different equipment. Comparing with traditional machines, it can significantly improve production efficiency. It can achieve ultra-high-speed, precision and stability control. Computerized Flat Knitting Machines Computerized Hosiery Machines Maximum input pulse frequency is 2MHz, a variety of pulse commands can be inputted. It can match with 17/2 bit absolute encoder to ensure high-precision operation. Rich intelligent control functions, electronic gear ratio 4 gear selection, feed-for ward compensation, backlash compensation etc, to improve machining precision. uilt-in RS45 modbus, CNopen or EtherCT modbus communication. Industr y Robots CNC Turret Punch Press Machines Computerized Embroidery Machines 07 CNC Machines Wood Car ving Machines Computerized Circular Knitting Machines 0

6 pplication - Other pplication in Other Fields Synmot ser vo motors are permanent magnet C motors, the main features include: ultra energy-saving, high response and high accuracy, low noise and low temperature rise. SYNMOT PRODUCTS Servo Motors Mining Machiner y Electric Vehicle Large-sized Lifting Machiner y Food Machiner y Main features: ultra energy-saving, high response, high precision, low noise, low temperature rise, small volume and high torque. Using high resolution encoder, so as to reach high precision of position control. Corrugated Machiner y 09 Servo Drives dopting high-performance DSP module to control power frequency, voltage and motor speed so as to reach high efficiency and precise control. Electro-hydraulic Servo Systems Perfectly matched ser vo motors, ser vo drives and oil pumps,with easy maintenance, stable performance, high energy-saving and high precision. Printing Machiner y

7 NMING RULES OF SYNMOT SERVO MOTORS Servo Motors 2 Synmot ser vo motors are permanent magnet synchronous motors, the main features include: ultra energy-saving, high response and high accuracy, low noise and low temperature rise. The rotor is made of high-performance rare-ear th permanent magnet material, works reliably and maintenance less. With low rotar y iner tia, it is easy to improve the rapidity of system, small volume, high speed and high torque. Using the high-resolution encoder(17-bit, 2-bit) to improve the position control accuracy. Cooling Method Natural cooling Company Code Fan cooling Synmot in short Liquid cooling raker/gear box/oil seal Frame Size Three-digit No Oil seal DC24V braker Gear box Oil seal+braker Oil seal+gear box Voltage raker+gear box Others Customized Forced-air Cooling Nature-cooling Shaft Connection No key With key With key and screw thread (W) No key, with screw thread Two-digit and one-letter Hollow with internal spline (rpm) Two-digit and one-letter Hollow with involute spline Encoder Incremental bsolute EX. 75 ppr incremental EX. 15D 1-P resolver EX. 15C High-speed Oil-cooling Direct-driven N-P resolver Others Features Global optimization of motor using 2D, D finite element analysis, low torque-ripple, low noise. p ower range is from 0. 4kW to 160kW, the motor rated speed is from 50rpm to 0rpm. High acceleration, quick dynamic response, adopting high-precision incremental or absolute encoder, to achieve high positioning accuracy

8 Products-Servo Motors 60mm, 0mm, 90mm Permanent Magnet C Servo Motor - Technical Parameters 1mm, 10mm Permanent Magnet C Servo Motors - Technical Parameters (natural cooling) 4-12* 115C25C Mounting dimensions of flame size 60 Mounting dimensions of flame size C25C Mounting dimensions of flame size 0 Mounting dimensions of flame size 10 Flame size 1mm Voltage (with braker) mm 17515C C25C Mounting dimensions of flame size 6/90 115C25C Insulation grade: Class-H; Protection grade: lp65(except the part of the wire); Working standard: Long-term, S1 1 Flame size 60mm Flame size 0mm Voltage (with braker) mm 60200C C C Voltage (with braker) mm 04015C C C C0C Flame size 6/90mm Voltage (with braker) mm 6750C C Flame size 10mm Voltage Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection grade: lp65; Wiring method: viation plug; raker: Optional; Working standard: Long-term, S1; V voltage class: Optional (with braker) mm 1060C CC CC CC C C15C C15C C15C C20C C20C C20C C20C C25C C25C C0C C0C C0C

9 190mm Permanent Magnet C Servo Motors - Technical Parameters (natural cooling) 190mm Series Permanent Magnet C Servo Motors - Technical Parameters (forced-air cooling) Mounting dimensions of flame size 190 (natural cooling) Mounting dimensions of flame size 190 (forced-air cooling) Flame size 190mm Flame size 190mm N.m Vac rpm kw rpm N.m Kg.cm² poles Kg mm (with braker) mm N.m Vac rpm kw rpm N.m Kg.cm² poles Kg mm (with braker) mm 190HC15C H11D0C H44C20C H11D20C H11D15C H1D17C H22D0C Voltage N.m/ V/krpm Poles Weight Voltage N.m/ V/krpm Poles Weight 190H55C25C H65C0C H40C15C H15D20C H55C20C H15D15C H70C25C H17D17C H20D20C H0C0C H19D15C H55C15C H21D17C H25D20C H22D15C H25D17C H29D20C H75C20C H90C25C H75C15C H90CC Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection grade: lp65; Wiring method: viation plug; raker: Optional; Working standard: Long-term, S1 15 Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection grade: lp65(except the part of the wind hood ); Wiring method: viation plug or terminal box; Fan voltage: 220V; Working standard: Long-term, S1 16

10 200mm Permanent Magnet C Servo Motors -Technical Parameters(forced-air cooling) 260mm Series Permanent Magnet C Servo Motors - Technical Parameters (forced-air cooling) 27 Other N.m 42 H H27D15C 4 D Size 200H15D15C Mounting dimensions of flame size Flame size 260mm Mounting dimensions of flame size 200 Flame size 200mm V1.0 Voltage N.m Vac rpm kw N.m/ V/krpm rpm Voltage N.m Vac rpm kw N.m/ V/krpm rpm N.m Kg.cm² Poles Weight poles Kg mm 260H0D15C H4D17C H40D20C HD15C H7D17C H44D20C H7D15C H42D17C N.m Kg.cm² Poles Weight poles Kg mm 260H50D20C H75C15C H42D15C H90C17C H47D17C H11D20C H56D20C H11D15C H45D15C H1D17C H51D17C H15D20C H60D20C H15D15C H50D15C H17D17C H56D17C H20D20C H66D20C H1D15C H55D15C H21D17C H62D17C H25D20C H7D20C H22D15C H66D15C H25D17C H75D17C H29D20C HD20C H25D15C H75D15C H2D17C H5D17C HD20C HE20C Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection grade: lp65(except the part of the wind hood ); Wiring method: viation plug or terminal box; Fan voltage: 220V; Working standard: Long-term, S1 17 Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection Grade: lp65(except the part of the wind hood ); Wiring method: viation plug or terminal box; Fan voltage: 220V; Working standard: Long-term, S1 1

11 60mm Series Permanent Magnet C Servo Motors - Technical Parameters (forced-air cooling) 1mm, 170mm, 215mm Permanent Magnet C Servo Motors - Technical Parameters (high-speed) Mounting dimensions of flame size 1 Mounting dimensions of flame size H12E15C Flame size 60mm Voltage Mounting dimensions of flame size 60 Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection Grade: lp65(except the part of the wind hood ); Wiring method: viation plug or terminal box; Fan voltage: 220V; Working standard: Long-term, S1 60H90D15C H11E15C H1E15C H16E15C H20E15C H11E20C H1E20C H16E20C H19E20C H24E20C Flame size 1mm Voltage 1H15C70C H15C0C Flame size 170mm Voltage 机座号 H0C0C H11D12D H15D20D H22D20D Flame size 215mm Voltage Mounting dimensions of flame size D50C D50C H22D50C H0D50C H7D50C H50D50C Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection Grade: lp65; Working standard: Long-term, S

12 200mm, 260mm Permanent Magnet C Servo Motors - Technical Parameters (liquid cooling) 60mm, 450mm Permanent Magnet C Servo Motors - Technical Parameters (liquid cooling) Size 575 (N.m) Other D 60 0 Mounting dimensions of flame size 200 H 1 22 L L L 6 Mounting dimensions of flame size 60 Flame size 200mm Flame size 260mm Voltage Voltage Mounting dimensions of flame size H15D15C H17D17C H20D20C H1D15C H21D17C H25D20C H22D15C H25D17C H0D20C H27D15C H0D17C H6D20C HD15C H7D17C H44D20C H41D15C H47D17C H55D20C H50D15C H56D17C H66D20C H60D15C H6D17C H0D20C H75D15C H5D17C HE20C Flame size 60mm Voltage Size 1400 (N.m) Other D 90 0 H Mounting dimensions of flame size H75D15C H90D15C H11E15C H14E15C Flame size 450mm Voltage Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection grade: lp65 (except the terminal box ); Wiring method: Terminal box; Cooling method: Oil-cooling or water-cooling; Working standard: Long-term, S1 450H11E15C H16E15C H22E15C H1E15C Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection grade: lp65 (except the terminal box ); Wiring method: Terminal box; Cooling method: Oil-cooling or water-cooling; Working standard: Long-term, S

13 00mm, 50mm Permanent Magnet C Servo Motor - Technical Parameters (direct-driven) 60mm, 450mm Permanent Magnet C Servo Motor - Technical Parameters (direct-driven) 00 Mounting dimensions of flame size 00 Mounting dimensions of flame size 60 Rc/4 Flame size 00mm Voltage Mounting dimensions of flame size 50/60 00H7D H55D H92D Flame size 50mm 50H5D H55D H59D H59D Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection gade: lp65 (except the terminal box ); Wiring method: Terminal box; Cooling method : Natural cooling; Working standard: Long-term, S1 Voltage Flame size 60mm Voltage 60H7D Mounting dimensions of flame size 450 Insulation grade: Class-H; Thermal protection : PT0, with KTY optional; Protection grade: lp65 (except the terminal box ); Wiring method: Terminal box; Cooling method: Oil-cooling or water-cooling; Working standard: Long-term, S H55D Flame size 450mm Voltage 450H44D H59D H2D

14 Product-Servo Drives NMING RULES OF SERVO DRIVES Servo Drives Using high-performance DSP module to control motor current, voltage and speed so as to reach the aim of mechanical automation and energy saving. With features of green design, high performance, high precision and high efficiency, Synmot drives are widely used in injection molding machine, CNC machine tools, textile machines, printing machines etc new energy fields. E 21 Water-cooling 22 Electric-hydraulic Encoder Type Internal control 1-PH 220V EX.75 -PH 220V EX.15D -PH V Features EtherCT D -PH 40V E DC 600V X Others Synmot servo drives adopt the motor dedicated digital processor DSP as the core,and new generation IGT module to realize high reliability, complete function and easy operation. The drives have high speed fieldweakening control function,which effectively extend the operating range of motor, and the system can operate under very low voltage

15 Product-Servo Drives Product-Servo Drives Mounting Dimensions of SM Specifications of Servo Drives Type Specification performance 27 Product features Others Environment control bandwidth 400Hz PWM frequency 4~16kHz Pulse input trequencg 2MHz Variable speed ratio 1:5000 fluctuation <±0.02%(load 0~0%) Overload capacity 150% rated current 60s, % rated current 6s Type of Position feedback Mode of control Mode of Position control (optional) Resolver, Incremental encoder, absolute encoder(endat, HiperfaceDSL, SmartS) -V~+V differmental bipolar analog voltage input 0-+V unipolar analog voltage input (2-route optional) /time curve preseted RS22/RS45 Direction + pulse sequence (can replace stepper motor driver) 90 phase difference two-phase pulse input control(phase + phase) CCW+CW pulse string input control RS22 / RS45 position command Digital input/output 7programmable input,4 programmable output Internal power supply Internal V,24V power output brake function Internal brake unit,braking radio is 0 ~ 0% Protection function Communication function Other features Cooling method Overvr voltage, under-voltage, short circuit, over current, overload, overheat in motor and drive, stall, position out of tolerance, encoder/resolver exception, etc. CNopen field bus EtherCT field bus RS45 Modbus, PC connection monitoring Electronic gear control utomatic zero detection and gain adjustment utomatic acceleration, deceleration and the S-curve control Pulse output of rotor position signal, frequency division Nature cooling under 1kW, intelligence air cooled 1.5kW and 160kW, and warer cooling for part of power range Level of protection 7.5kW IP00, 11kW IP20 Installation method Wall mountable Environment temperature (Derated if 40 to 50 ) Humidity 5%~95%RH, without condensing Vibration Less than 4.9 m/s (0.5 G) ~60Hz (non-continnuity) Storage temperature -20 to+60 Mounting dimensions of SM1X(Type ) Mounting dimensions of SM1X(Type ) Mounting hole Dimensions Mounting hole size Weight W1 H1 H H2 W D R Kg Type SM-40 SM Φ5 2.0 SM-C SM-15C SM-22C Φ5 2.5 SM-0CC Φ6 4.0 SM-40CC SM-55CC Φ6 4.0 SM-75CC SM-11DC Φ6 7.0 SM12-60 SM12-75 SM12-C Φ5 1.6 SM12-15C SM12-22C Φ6 2.0 SM12-0CC SM12-44CC Φ6 4.0 SM12-55CC SM12-75CC Φ6 6.5 SM12-11DC Specifications of SM 1X Input voltage power current Max current Motor capacity raking resistor Vac kw kw Ω SM1X SM1X SM1X-75 单 三相 SM1X-C C220V SM1X-15C %-+% SM1X-22C (50/60Hz) SM1X-0C SM1X-44C SM1X-55C SM1X-0CC PH 0 SM1X-44CC CV SM1X-55CC %-+% SM1X-75CC SM1X-11DC (50/60Hz) Note: The rated current is tested on PWM frequency KHz. 2

16 Product-Servo Drives Product-Servo Drives Wiring Diagram of SM22 Electro-hydraulic Ser vo Mounting Dimensions of SM/22 Mounting dimensions of SM/22 Mounting hole W1 H1 H Dimensions H2 W D Mounting hole size Weight R Kg SM22-11DC SM22-15DC Φ Φ Φ Φ Φ 66 SM22-1DC SM22-22DC SM22-0DC SM22-7DC SM22-45DC SM22-55DC SM22-65DC SM22-75DC SM22-90DC SM22-11EC Specifications of SM /22 Input voltage Vac power current Max current Motor capacity raking resistor kw kw SM22-11DC ~11 SM22-15DC ~15 SM22-1DC SM22-22DC PH ~0 SM22-7DC CV ~7 SM22-45DC 15%-+% ~45 SM22-55DC 50/60Hz ~55 SM22-65DC ~65 SM22-75DC ~75 SM22-90DC ~90 SM22-11EC ~1 SM22-0DC Ω 2 Definitions of CN2 adapter for control signals 25 No P Q GND D1 D2 GND 7 GND 24V 9 D 6 Note: The rated current is tested on PWM frequency 6 KHz. 29 Definitions Pressure given Flow given nalog GND nalog output 1 nalog output 2 nalog GND nalog GND (pressure sensor) 24V output (pressure sensor power supply) Pressure feedback No. Definitions IN0 Ser vo enabling GND Digital GND COMCommon port of digital output ML alarm signal (OUT1 low-level output) MH alarm signal (OUT1 high-level output) IN1 Digital input 1 16 IN2 17 OUT2 - - Digital input 2 Digital output 2 0

17 Products-Servo Systems NMING RULES OF ELECTRO HYDRULIC SERVO SYSTEMS Electro Hydraulic Servo Systems Synmot is one of leading manufacturers of ser vo systems in china who provide one-stop ser vice. The products are with stable performance, high precision and excellent energy saving. Electro hydraulic ser vo systems have been fully tested to ensure the perfect matching of ser vo motors, ser vo drives and oil pumps. Drive Company Code Standard SM Synmot in short 1-level down 1-level up Tonnage 2-level up Ton Pressure Motor Standard 1-level down 1-level up 2-level up Flow 0~9999L/min Design Standard Pump Internal code Sumitomo Internal code Eckerle F Voith X Other Internal code V STRT 1 2

18 Products-Servo Systems Products-Servo Systems Specifications of Servo Systems EMI Filters for Servo pplications Flow Pressure Motor Pump outlet volume cc/r Standard flow L/min flow L/min Linear % 1%F.S Magnetic-lag % 1%F.S pressure Mpa Min. pressure Mpa 0.1 Linear % 1%F.S Magnetic-lag % 1%F.S torque N.m Insulation level H Protection level IP65 Cooling method Forced-air cooling Environmental temperature - ~+40 (Derated if 40 to 50 ) Product Features Developed for servo applications, with excellent interference, conduction filtering effect, excellent low frequency attenuation, and common mode and differential mode rejection capability, can effectively protect the servo drives and improve the antiinterference ability; New magnetic materials are used in common-mode and differential-mode inductors, capacitors and other electronic materials are highly reliable and quality guaranteed, to comply with international standards; The surge absorption capacity is strong while the leakage current is relatively small; Small volume, light weight, easy installation. 0 型号 Environmental humidity 20-90%RH(Non-condensing) Weight of moter and pump Kg power kw Technical Parameters Input voltage range Control method rake unit Feedback type Pressure command input Vac PH ~440VC 50/60Hz SVPWM Control uilt-in as standard detection-resolver pressure detecion-pressure sensor 0~V with software correction voltage: 415±15%VC; Frequency: 50/60Hz; Leakage current: < 2.0 Working temperature: -25 ~+125. Pressure feedback output 0~V Drive Oil Flow command order input Multifunctional input signal Multifunctional output signal Protect functions Communication functions Cooling method Environmental temperature Environmental humidity Weight Kg ctuating medium Operation temperature Tackiness 0~V with software correction 6 programmable input and 1 enable, DC24V m 4 programmable output DC24V 0m Over voltage, under-voltage, short circuit, over current, overload, overheat in motor and drive, stall, position out of tolerane encoder/resovler error, etc. CN communication through CNopen protocol; RS45 communication through MODUS protocol; Industral ethernet communication through EtherCT Intelligent air cooling - ~+40 (Derated if 40 to 50 ) 5%~95%RH,without condensing HL-HLP DIN Part1/2 R6 R46-20 to Modle current Mounting hole Dimensions Mounting hole size Weight D C E F G Kg SM1H SM1H SM1H SM1H SM1H SM1H SM1H Performance Parameters Configuration Examples System flow (L/min) System pressure (Mpa) Matching Machine torque Pump volume of motor(n.m) (cc/r) Servo motors Servo drives SM-0060M0045H T 4 25 SM-190H75C15C-Rn21F SM22-75CC-0RC SM-0090M0067Q T SM-190H11D15C-Rn21F SM22-11DC-0RC SM-0120M004Q T SM-200H1D17C-Rn21F SM22-15DC-0RC SM-0160M05Q T SM-200H17D17C-Rn21F SM22-22DC-0RC SM-0200M012Q T 11 6 SM-200H21D17C-Rn21F SM22-0DC-0RC SM-0260M016Q T SM-200H25D17C-Rn21F SM22-0DC-0RC SM-000M02Q T 2 0 SM-260H4D17C-Rn21F SM22-7DC-0RC SM-060M021Q T SM-260H42D17C-Rn21F SM22-45DC-0RC Frequency (MHz) Common-mode insertion loss (d) Differential-mode insertion loss (d) SM1H SM1H SM1H SM1H SM1H SM1H SM1H