DAE HAN CONTROL CO., LTD.

Transcription

1 COMPANY PROFILE ADDRESS : 39, GADAL 1-RO, GANGSEO-GU, BUSAN, KOREA T E L : F A X : HOMEPAGE : E - MAIL : dhc@dhcv.co.kr DAE HAN CONTROL CO., LTD.

2 COMPANY PROFILE 01. ABOUT DHC 02. PRODUCTION & BUSINESS SCOPE 03. PROJECT MANAGEMENT 04. DESIGN & DEVELOPMENT 05. MANUFACTURING & QUALITY DAEHAN CONTROL CO.,LTD. ADDRESS : 부산시강서구가달 1 로 39( 생곡동 ) T E L : F A X : HOMEPAGE : E - MAIL : dhcv@hanmail.net 06. PRODUCTS FOR VARIOUS APPLICATION 07. LIST OF CERTIFICATES 08. CASTING & MATERIAL COMPANY 09. INSTALLATION AT SITE. 10. SUPPLY RECORDS (DOMESTIC/OVERSEAS) DAE HAN CONTROL CO., LTD.

3 CHAPTER 01. ABOUT DAEHAN CONTROL CO., LTD. DAHAN CONTROL CO., LTD.

4 1 01 ABOUT DAEHAN CONTROL CO., LTD Established DAEHAN CONTROL Started manufacturing Butterfly and Check Valves. - Produced Hi-performance Type and Triple Offset Butterfly Valve Incorporated the Company, DAEHAN CONTROL Co., Ltd. - ISO9001 Quality Management System Approved for Butterfly/Check Valves - Supplied with POSCO, KEPCO and KHNP Started Producing Special Valves Registered Vendor List on KEPCO Moved into Current Address at # , Jisa-Dong, Kangseo-Gu, Busan Registered Vendor List on POSCO - Fire Safety Test Certificate Approved - CE Certificate Approved for Butterfly and Check Valves Fire Safety Test - CE Certificate Approved for Ball and Plug Valves - API Certificate Approved Patent for Gate valve and Aqua seal valve VENDOR APPROVAL TORISIMA(JAPAN)/KUBOTA(JAPAN) - Registered Vendor to The America Water Resources Co Registered Vendor to HDEC, GS con. and MHI Registered Vendor to PDVSA, Petronas Moved to New DHC Factory. #39, Gadal 1-Ro, Gangseo-Gu-, Busan, Korea

5 1 01 ABOUT DHC VENDOR REGISTRATION PETRONAS PDVSA SAUDI ARAMCO TOTAL Refining & Petrochemical National Iranian Oil Company San Diego County Water Authority Santa Clara Valley Water District MITSUBISHI HEAVY INDUSTRIES. JFE STEEL NIPPON STEEL & SUMITOMO METAL SAMSUNG ENG. HYUNDAI E&C DOOSAN Heavy Ind. GS E&C SK E&C POSCO E&C

6 1 01 ABOUT DHC COMPANY INFORMATION a) Factory Size : 6,855 m2 b) Personnel : Total 40 Persons Head Office and Factory 6,855 m 2 C.E.O 1 persons General Administration Dept. 4 persons Sales & MKT Dept. Domestic Overseas 3 persons 3 persons Production Dept. Production Purchasing 18 persons 3 persons Engineering Dept. Design 5 persons Q/A Dept. Engineer(Including Inspector) 3 persons

7 1 DAEHAN CONTROL CO.,LTD. 01 ABOUT DHC Strengths of D.H.C < SMALL BUT STRONG! > SPEED EXPERIENCE We can meet customer s required delivery date based on quick decision. CUSTOMIZE We have a wealth of experience in this industry. We can supply custom products for customers with special needs.

8 1 DAEHAN CONTROL CO.,LTD. 01 ABOUT DHC Tomorrow of D.H.C DHC moved to new factory in 2016 Factory size : 6,855 m2 Modernized facilities Increase product capacity Productivity increase.

9 CHAPTER 02. PRODUCTION AND BUSINESS SCOPE DAHAN CONTROL CO., LTD.

10 2 DAEHAN CONTROL CO.,LTD. 02 PRODUCTION & BUSINESS SCOPE ITEM SIZE SCOPE RATING DN50 TO DN 3, LB TO 2500 LB TRIPLE OFFSET BFV BUTTERFY HI-PERFORMANCE BFV DN50 TO DN 3, LB TO 600 LB DN150 TO DN 4, LB TO 300 LB, AWWA CL.B~F WATER WORKS BFV MATERIAL BODY&DISC : DUCTILE / CARBON STEEL / STAINLESS STEEL / (Ni) BRONZE / ALLOY STEEL etc. SEAT : EPDM, NBR, PTFE, R-PTFE, PCTFE, METAL SEAT, STELLITE, ALLOY etc.

11 2 DAEHAN CONTROL CO.,LTD. 02 PRODUCTION & BUSINESS SCOPE ITEM SIZE SCOPE RATING BUTTERFLY CHECK V/V NON-SLAM / NRV DN150 TO DN 2, LB TO 600 LB HIGH & LOW TEMP. V/V BUTTERFLY, BALL, GATE Etc. CRYOGENIC VALVE HIGH TEMP. BFV DN150 TO DN 1,500 DN50 TO DN 3, LB TO 2500 LB 150LB TO 600 LB UP TO 850 Operation of NSCV

12 2 DAEHAN CONTROL CO.,LTD. 02 PRODUCTION & BUSINESS SCOPE ITEM SIZE SCOPE RATING DN200 TO DN 3,000 ANSI, JIS, KS, DIN, Etc. WATER SEAL VALVE SPECIAL VALVE CONTROL GLOBE VALVE UP TO DN LB TO 2500 LB Operation of water seal valve. UP TO DN3,000 ANSI, JIS, KS, DIN, Etc. SNORT VALVE

13 CHAPTER 03. PROJECT MANAGEMENT & CONTROL DOCUMENTS DAHAN CONTROL CO., LTD.

14 3 DAEHAN CONTROL CO.,LTD. 03 PROJECT MANAGEMENT & CONTROL DOCUMENTS DHC has our unique ERP and documentation control program. All documents and process are sharing via this program to all relevant staff. CUSTOMER SALES Dep. DESIGN Dep. DESIGN & ANALYSIS RFQ comments ESTIMATION comments PROCUREMENT Dep. PURCHASING P.O SPECIFICATION WORK ORDER SHEET PRODUCTION Dep. MANUFACTUR -ING QUALITY Dep. QUALITY CONTROL

15 3 DAEHAN CONTROL CO.,LTD. 03 PROJECT MANAGEMENT & CONTROL DOCUMENTS SALES DEPARTMENT DESIGN DEPARTMENT PROCUREMENT DEPARTMENT PRODUCTION DEPARTMENT QUALITY DEPARTMENT OFFER MANAGEMENT DRAWING MANAGEMENT PO MANAGEMENT PRODUCTION SCHEDULE CONTROL QUALITY DOCUMENT CONTROL PO MANAGEMENT PATTERN MANAGEMENT WAREHOUSING MANAGEMENT WORK HISTORY CONTROL QA/QC HISTORY CONTROL PROJECT MANAGEMENT

16 CHAPTER 04. DESIGN & DEVELOPMENT DAHAN CONTROL CO., LTD.

17 4 DAEHAN CONTROL CO.,LTD. 04 DESIGN & DEVELOPMENT DESIGN DEPARTMENT Our Design department is equipped with the latest AutoCAD design software for 2-D drafting and 3-D modeling. Structural calculations, finite element analysis (FEA), dynamic analysis and product validation are also done with advanced software when appropriate. Special valves are developed to suit customer requirements. These designs are created by a team of engineers experienced in the valve design technology.

18 DAEHAN CONTROL CO.,LTD. DESIGN & DEVELOPMENT 04 4 DESIGN and Verification for Butterfly Valve. FEMAP with Nastran PN FEA Data

19 DAEHAN CONTROL CO.,LTD. DESIGN & DEVELOPMENT D Modeling for Special Valve FEMAP with Nastran

20 CHAPTER 05. MANUFACTURING & QUALITY DAHAN CONTROL CO., LTD.

21 5 DAEHAN CONTROL CO.,LTD. 05 MANUFACTURING & QUALITY MANUFACTURING Our manufacturing plant is located in industrial city of Busan, south Korea close to Busan airport. The nearest international airport is Busan, and by road, the journey from Busan airport to the plant takes around one hour. The facility is designed for high volume production and equipped with CNC machines, VTLs, automated welding machines, non-compression test stands and a modern paint shop. DHC has the capability to design and manufacture the high pressure classes and metal seated valves to meet the customer requirements.

22 DAEHAN CONTROL CO.,LTD. MANUFACTURING & QUALITY 05 Item Name Q ty Size Year Remarks 1 1 Φ Vertical Lathe 2 1 Φ *1000L 5 5 Horizontal Lathe 2 580*1500L Φ *2000L " T 2 9 Boring machine 1 100T T 5 Turning for Big Sized Valve and Flange Components machining and spiral processing Boring for Valve body and Disc Radial Drilling Drilling for flange 13 Milling Maching 1 Size No.3 7 Milling for valve parts 14 Drill Master * Drilling for Valve 15 Slotter Maching 1 3 Machning for key slot 16 Oxygen Cutting Machine 2-7 Cutting for Steel Sheet 17 Argon Welder 2 Φ Welding 18 Arc Welder 2 15KVA 2 Welding 19 Hoist 3 30Ton 1 20 Hoist 2 20Ton 1 21 Hoist 7 5Ton 1 23 Gouging Machine

23 5 DAEHAN CONTROL CO.,LTD. MANUFACTURING & QUALITY 05 Hydraulic test machine. Our hydraulic pressure test machine can test up to DN3,200 and 400Bar.

24 5 DAEHAN CONTROL CO.,LTD. MANUFACTURING & QUALITY 05 Inspection Equipments Item Name Q TY Capacity Year Remarks 1 Pressure Gauge 5 0~150kgf/c m2 1 Testing for Body Pressure and Disk Leakage Pressure Gauge 5 0~50kgf/c m2 1 Testing for Body Pressure and Disk Leakage 2 Electronic Operation Tester 1 380/460V 5 Testing for Electronic Operation 3 Microchronometer 1-3 Testing for Electronic Operation 4 Voltage & Ampere Gauge 1-3 Testing for Electronic Operation 5 Torque Gauge 1 3~14kg/m 1 Gauging Operation Torque 6 Torque Gauge 1 65~450 N.m 1 Gauging Operation Torque 7 Torque Gauge 1 50~210kg/m 1 Gauging Operation Torque 1 200~200,000u.m 1 Gauging Length 8 Vernier Calipers ~300mm 3 Gauging Length 3 600~2000mm 2 Gauging Length 9 Outside Micrometers 8 0~300mm 3 Gauging Diameter of Valve 10 Thickness Gauge 1 0~80mm 3 Gauging Body s Thickness

25 DAEHAN CONTROL CO.,LTD. MANUFACTURING & QUALITY 05 5 Item Name Q TY Capacity Year Remarks 1 50~160mm 2 Gauging Inside Diameter 11 Cylinder Gauge 2 150~300mm 1 Gauging Inside Diameter 3 0~2000mm 2 Gauging Inside Diameter 12 Paint Thickness Gauge 1 0~500μl 3 Gauging Coating Thickness 13 Height Gauge 2 0~600mm 3 Gauging Thickness 14 Portable hardness Tester Hydraulic Pressure Machine 1 Φ bar 1 Hydraulic Test 16 Hydraulic Pressure Machine 1 Φ bar 1 Hydraulic Test 17 Hydraulic Pressure Machine 2 Φ bar 2 Hydraulic Test 18 Hydraulic Pressure Machine 2 Φ bar 2 Hydraulic Test

26 DAEHAN CONTROL CO.,LTD. MANUFACTURING & QUALITY 05 5 OPERATING TEST DIMENSION TEST MATERIAL TEST NON DESTRUCTIVE TEST

27 CHAPTER 06. PRODUCTS FOR VARIOUS APPLICATION DAHAN CONTROL CO., LTD.

28 6 DAEHAN CONTROL CO.,LTD. 06 DHC VALVES FOR POWER PLANT TRIPLE OFFSET BFV 60 PENUMATIC ACTUATOR QUICK OPEN/CLOSE : 1.6 sec. HI-PERFORMANCE BFV 36 RUBBER LINED MOTOR OPERATION NON SLAM CHECK VALVE 78 COUNTER WEIGHT & HYD. DAMPER EMERGENCY SHUT-OFF REFERNECE NORTE II COMBINED CYCLE POWER PLANT PJT in MEXICO Alum Tulcea CCPP Power PLANT in ROMANIA SEJONG/POCHEON/YANGJU COMBINED HEAT&POWER PLANT.

29 6 DAEHAN CONTROL CO.,LTD. DHC VALVES FOR STEEL MILL. 06 TRIPLE OFFSET BFV 78 APPLICATION : COG/BFG MOTOR OP. ZERO LEAKAGE WATER SEAL VALVE 1500A APPLICATION : COG/BFG/LDG GLOBE VALVE APPLICATION : O2 30K 450A / OIL FREE REFERNECE HYUNDAI STEEL INTEGRATED STEEL MILL. POSCO STEEL INTEGRATED STEEL MILL / POSCO BRAZIL CSP / POSCO INDONESIA KOBE STEEL BAHRAIN INTEGRATED STEEL MILL

30 6 DAEHAN CONTROL CO.,LTD. DHC VALVES FOR STEEL MILL. 06 GOGGLE VALVE 3400A REFERNECE HYUNDAI STEEL INTEGRATED STEEL MILL.

31 6 DAEHAN CONTROL CO.,LTD. DHC VALVES FOR REFINERY/OIL&GAS 06 CONTROL BUTTERFLY VALVE ALGERIA SKIDDA PJT PNEUMATIC ACTUATOR HI-PERFORMANCE BFV 78 REFERNECE SKIDDA REFINERY PROJECT IN ALGERIA BUTTERFLY VALVES FOR LNG APPLICATION.

32 6 DAEHAN CONTROL CO.,LTD. DHC VALVES FOR REFINERY/OIL&GAS 06 GATE & GLOBE VALVE MANUAL OPERATION REFERNECE MANZANILLO LNG PROJECT IN MEXICO SK GAS ULSAN PDH PJT SK PDH PJT -78inch Butterfly valve

33 6 DAEHAN CONTROL CO.,LTD. DHC VALVES FOR WATER TREATMENT 06 BUTTERFLY VALVE FOR SEA WATER ALBC BODY AND DISC PNEUMATIC ACTUATOR PN BUTTERFLY VALVE Cutzamaia Raw Water Pumping station in Mexico RUBBER LINED BFV 3000A Motor Operation for Sea Water application. REFERNECE South Feather Water & Power EASTERN MUNICIPAL WATER DISTRICT Vail Lake Project

34 6 DAEHAN CONTROL CO.,LTD. DHC VALVES FPSO 06 Cylinder Act. Gate Valve PN10 DN600 Slow Shut Off Swing Check valve DN800 COW wash system

35 6 DAEHAN CONTROL CO.,LTD. DHC VALVES FOR OTHERS 06 CONTROL GLOBE VALVE -CUSTOMER : DHI - FUNCTION : TURBINE CONTROL SYSTEM (DOOPEX-1 PROJRCT) - SIZE : 600LB 10 GOGGLE VALVE SUPPLY TO POSCO - FUNCTION : isolation of highly toxic gas line - MEDIA : BFG, COG, Flue gas, Mixed gas LOW TORQUE GATE VALVE -DESIGN : Pendulum - DESIGN : combination of parallel type and wedge type. - Media : water, gas, dust

36 CHAPTER 07. PRODUCTS FOR VARIOUS APPLICATION DAHAN CONTROL CO., LTD.

37 DAEHAN CONTROL CO.,LTD. 7 LIST OF CERTIFICATE 07 QUALITY The quality management system of the plant has been certified to comply with ISO 9001:2008. The QMS, designed and implemented to ensures that all products meet international standards as well as customer specifications. DHC committed to total customer satisfaction and deliver products that comply with all relevant codes and standards and meet customer expectations Quality of raw materials and components are assured using a stringent vendor selection and management system. Castings are procured only from selected sources, our inspectors are monitoring the process and casting quality.

38 DAEHAN CONTROL CO.,LTD. 7 LIST OF CERTIFICATE 07 DATE CERT FORM MODEL&SIZE REMARK 2000-JAN KAB BUTTERFLY, CHECK, GATE, PLUG, BALL VALVE 2006-NOV 2010-JUNE KIPO VELOSI A disc seat valve with a double intercepting of pressure that one body seat was applied FIRE SAFETY TYPE BALL, PLUG VALVE (RENEWAL 1) ISO 9001: 2008 KS Q 9001: FTC-DC PV005 FTC-DC PV006 FTC-DC BV001 FTC-DC BV JUNE VELOSI FIRE SAFETY TYPE BUTTERFLY (RENEWAL 1) FTC-DC BFV003 FTC-DC BFV JUNE VELOSI FIRE SAFETY TYPE CHECK VALVE 2007-SEP CEOC BUTTERFLY, CHECK VALVE FTC-DC PV006 FTC-DC PV006 CE 3444/3/ CE 3444/3/ JAN KIPO DOUBLE DISC TYPE AQUA PLUG VALVE FEB KIPO LOW TORQUE WEDGED OS&Y BB GATE VALVE MAR KIPO AQUA PLUG VALVE JULY KAB BUTTERFLY, CHECK, GATE, PLUG, BALL VALVE ISO JULY RENEWAL FIRE SAFETY / API 2014-AUG NSF international NSF 61 certificates C / C

39 DAEHAN CONTROL CO.,LTD. 7 LIST OF CERTIFICATE 07 API 609 / 6D NSF 61

40 DAEHAN CONTROL CO.,LTD. 7 LIST OF CERTIFICATE 07 FIRE SAFETY (BUTTERFLY VALVE) FIRE SAFETY (BALL VALVE)

41 7 LIST OF CERTIFICATE 07 CE 3444/3/ CE 3444/3/ ISO 9001 ISO DAEHAN CONTROL CO.,LTD.

42 DAEHAN CONTROL CO.,LTD. 7 LIST OF CERTIFICATE 07 Vendor Approval - PETRONAS Vendor Approval - PDVSA

43 CHAPTER 08. CASTING & MATERIAL COMPANY DAHAN CONTROL CO., LTD.

44 DAEHAN CONTROL CO.,LTD. 8 CASTING & MATERIAL COMPANY 08 Company Established Product(Material) Capacity Certificates Juwon Special Steel co., ltd. MAY 9, 1997 Carbon steel Alloy steel Stainless steel Duplex Monel Hastelloy *Factory 1:100 ton *Factory 2:450 ton ISO 9001:2000 PED(97/23/EC)TUV-Approval Loyd s-wps&poq-approval ABS-WPS&POQ-Approval BV-WPS-Approval Daeshin metal MAR 3, 1987 Carbon steel Alloy steel Stainless steel Duplex, Monel Hastelloy *Factory 1:400 ton ISO 9001:2000 Loyd s-wps&poq-approval ABS-WPS&POQ-Approval BV-WPS-Approval Shin Dae Ryuc k Alloy Metal JAN 1, 2002 B148 C95200~C95800 ALBC1~ALBC4 HBSC1~HBSC4 BC1~BC7 *Factory 1:300 ton ISO 9001:2000 Jin Young Casting APR 1, 1987 Cast Iron Cast Gray Iron *Factory 1:500 ton GL-WPS&POQ-Approval Loyd s-wps&poq-approval DNV-WPS&POQ-Approval ABS-WPS&POQ-Approval BV-WPS-Approval

45 CHAPTER 09. INSTALLATION AT SITE DAHAN CONTROL CO., LTD.

46 9 DAEHAN CONTROL CO.,LTD. 09 INSTALLATION AT SITE PROJECT MANAGEMENT We have a dedicated project management team to ensure the execution of the order on time to meet customer s project schedules. Our project management team has extensive experience in managing the projects. They have successfully demonstrated their capabilities to the client s satisfaction by executing the orders within the committed delivery schedules on various projects : Pacific Gas & Electric potter valley power house project in USA, SKIKDA Refinery project in Algeria, United Steel SLOB plant in JAPAN, UBUNGO power plant expansion Project in TANZANIA, ABU DHABI Air Port expansion project in UAE. ETC..

47 9 DAEHAN CONTROL CO.,LTD. 09 INSTALLATION AT SITE TECHNIP ANANDARKO LUCIUS PROJECT Tension Leg Platforms in deep sea. 42 BUTTERFLY VALVE SDCWA CARLSBAD DESALINATION PIPELINE PROJECT TRIPLE OFFSET 96 VALVE

48 9 DAEHAN CONTROL CO.,LTD. 09 INSTALLATION AT SITE KOBE STEEL IN BAHRAIGN MOV BUTTERFLY VALVE HYUNDAI STEEL BLAST FURNANCE & COG PHASE III FABRICATED TYPE BUTTERFLY VALVE

49 9 DAEHAN CONTROL CO.,LTD. 09 INSTALLATION AT SITE San Francisco Public Utility Commission Class Rubber seat Butterfly Pacific Gas and Electric Potter Valley Powerhouse Class Triple offset Butterfly

50 9 DAEHAN CONTROL CO.,LTD. 09 INSTALLATION AT SITE San Francisco Public Utility Commission Class Rubber seat Butterfly Santa Clara Valley Water District AWWA CL.D 60 Triple offset Butterfly

51 CHAPTER 10. SUPPLY RECORDS (DOMESTIC/OVERSEAS) DAHAN CONTROL CO., LTD.

52 10 DAEHAN CONTROL CO.,LTD. 10 SUPPLY RECORDS-DOMESTIC/OVERSEAS UK : DUAL CHECK VALVE ALGERIA SKIKDA REFINARY PROJECT GERMANY HI-P BUTTERFLY VALVE (FOR HIGH TEMP.) SPAIN TRIPLE OFFSET BUTTERFLY EGYPT DUAL CHECK VALVE RUSSIA : HI-PERFORMANCE BV KNIFE GATE UAE : DUBAI METRO SERVICE SAUDI : KAYAN LDPE PROJECT OMAN : MUSCAT AIRPORT PROJECT Japan : TORISHIMA PUMP FLOW JEF STEEL MITSUBISH HEAVY IND. CHINA : BUTTERFLY & GATE VALVE. CANADA : CANADIAN HYDRO COMPONENTS DTEWART S BRIDGE. USA : THE AMERICA WATER RESOURCE CORPORATION SFPUC(SANFRAN CISCO). TANJANIA UBUNGO POWER PLANT ANGOLA TRIPLE OFFSET & HI-PERFORMANCE BUTTERFLY VALVE PERU HI-PERFORMANCE BUTTERFLY VALVE. CHILE : VALVULA BOLA AMPLIACION DUMP NORTE MV. ARGENTINA CONCENTRIC B/V