Wafer, Semi Lug, Lug and Flanged Type

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1 Year : Wafer, Semi ug, ug and Flanged Type API 607 Fire Safe Page 1

2 Year : Description Specification : GVC double eccentric High Performance butterfly valves suitable for bi-directional flow and bubble tight shut-off at full rated pressure (not for metal seat type) with Direct Mount ISO table, adjustable gland packing, blow-out proof stem, pinned disc and spring supported seat design. Numbering System : Series FHW : High Performance WAFER type Fire safe seat butterfly Valve Series FHS : High Performance SEMI-UG type Fire safe seat butterfly Valve Series FH : High Performance UG type Fire safe seat butterfly Valve Series FHF : High Performance FANGED type Fire safe seat butterfly Valve Series HWR : High Performance WAFER type Rubber seat butterfly Valve Series HSR : High Performance SEMI-UG type Rubber seat butterfly Valve Series HR : High Performance UG type Rubber seat butterfly Valve Series HFR : High Performance FANGED type Rubber seat butterfly Valve Series HWT : High Performance WAFER type Teflon seat butterfly Valve Series HST : High Performance SEMI-UG type Teflon seat butterfly Valve Series HT : High Performance UG type Teflon seat butterfly Valve Series HFT : High Performance FANGED type Teflon seat butterfly Valve Series MHW : High Performance WAFER type Metal seat butterfly Valve Series MHS : High Performance SEMI-UG type Metal seat butterfly Valve Series MH : High Performance UG type Metal seat butterfly Valve Series MHF : High Performance FANGED type Metal seat butterfly Valve WAFER SEMI-UG UG FANGED Face to Face : EN 558, API 609, ISO 5752, KSV 7490, JIS F7480, BS 5155 or MSS SP 68 Production Range : Size : DN 50 - DN 1500 (2-60 ) Working Pressure : 0 to 50 Bar Working Temperature : -55 C to C (Soft Seat) Working Temperature : -100 C to +400 C (Metal Seat) Pressure Classes Sealing Design : PN6, 10, 16, 25 (EN 1092, ISO 7005 [also PN20]) ANSI/ASME 150 BS, 300 BS KS/JIS 5K, 10K, 16K, 20K and 30K : The center line disc has a double offset to the seat ring (Double eccentric design). When the disc opens, it unseats over a small rotation angle because of the cam effect caused by the double offset design. This prevents seat abrasion/wear providing a perfect seal over a long period of time. Page 2

3 Year : Specification Seat Configurations : Product Group F : Fire Safe seat (API 607 certified), PTFE or RPTFE with metal back-up seat Product Group H : Soft seat, PTFE, RPTFE or Rubber Product Group M: Metal seat (No bubble tight shut off, consult us for details!) FIRE SAFE SEAT SOFT SEAT META SEAT Materials Certification : - Cast Iron, Nodular Cast Iron - Cast Steel, Stainless Steel - Duplex and Super Duplex - Aluminium Bronze, Ni-Aluminium Bronze, Tin Bronze - Hastelloy - Monel - Titanium - Others on request : CE/PED, Fire safe certified to API 607, ABS Design Assessment, BV / DNV / RS type approvals, marine class society certified foundries and materials, NACE MR0175 certified materials, ISO certified gland packing, U-isted, GOST-R. Please consult us for further information. Operation : ISO 5211 top flange for direct mount of; Hand lever Manual Worm Gear Single or Double acting Pneumatic actuator Electric actuator Single or Double acting Hydraulic actuator ISO 5211 Direct Mount General Application : High Performance butterfly valves are designed for high pressure and high flow applications in General. Because of their design high performance butterfly valves are widely used in seagoing and inland product and chemical tankers and for other marine applications. Compared to rubber lined butterfly valves the high performance butterfly valves can be used for higher temperature applications as well, making them suitable for steam applications. In combination with the API 607 Fire Safe certified seat the high performance butterfly valves are used in fire safe application such as valves in fire fighting pipe lines on board of ships, offshore platforms etc. Furthermore high performance butterfly valves are used in many applications in chemical and petrochemical plants, nuclear power plants and high pressure piping systems in general. Typical Applications : - Marine (Chemical) Tankers shipbuilding (Consult us for approvals information) - Offshore plants, oil & gas production platforms - FPSO s, FSO s, FDPSO s etc. - Chemical and Petrochemical plants - Water Treatment and purification plants - Steel and metal plants - Pulp and paper plants - Food plants - Textile industry - Sugar refining - Fire safe piping systems - Fire fighting systems Inland Product / Chemical Tanker Page 3

4 Year : Series WAFER Series HWR Series HWT Series MHW Series FHW Size Range : DN 50 - DN 250 (2-10 ) Pressure Classes : PN6, 10, 16, 20 and 25 ANSI/ASME 150 and 300 JIS 5K, 10K, 16K, 20K and 30K Valve to be installed with long bolts ight weight 2 centering lugs Direct mount ISO table SEMI-UG Series HSR Series HST Series MHS Series FHS Size Range : DN 50 - DN 1500 (2-60 ) Pressure Classes : PN6, 10, 16, 20 and 25 ANSI/ASME 150 and 300 JIS 5K, 10K, 16K, 20K and 30K 4 threaded lugged holes Upper and lower high strength centering lugs ight weight End of line application (Consult us for P-rating) Direct mount ISO table UG Series HR Series HT Series MH Series FH Size Range : DN 50 - DN 1500 (2-60 ) Pressure Classes : PN6, 10, 16, 20 and 25 ANSI/ASME 150 and 300 JIS 5K, 10K, 16K, 20K and 30K Full threaded lugged holes End of line application (Fully rated) Ship side application Direct mount ISO table FANGED Series HFR Series HFT Series MHF Series FHF Size Range : DN 50 - DN 1500 (2-60 ) Pressure Classes : PN6, 10, 16, 20 and 25 ANSI/ASME 150 and 300 JIS 5K, 10K, 16K, 20K and 30K Flanged connections End of line application (Fully rated) Shipside application ight weight alternative for gate or globe valve Direct mount ISO table Page 4

5 Year : Materials and Parts No Part Material 1 Body Cast Iron Nodular Cast Iron Carbon Steel Stainless Steel Aluminium Aluminum Bronze Ni-Aluminium Ni-Aluminum Bronze (Super) Duplex Hastelloy Monel Titanium 2 Disc Carbon Steel Stainless Steel Aluminium Aluminum Bronze Ni-Aluminium Ni-Aluminum Bronze (Super) Duplex Hastelloy Monel Titanium 3 Seat Soft Seated PTFE, RPTFE, Rubber Seat Fire Safe Seated PTFE/SS, RPTFE/SS Seat Metal Seated Stainless Steel 4 Stainless steel 304, 316, 316, 630, 17-4PH, Monel 5 Disc Pin Stainless Steel 6 Retainer Ring To suit body material 7 Retainer Bolt Stainless Steel 8 Thrust Plate Bronze, Stainless Steel 9 Bottom Cover To suit body material 10 Bottom Bolt Stainless Steel 5 11 Bottom Gasket PTFE, Graphite 12 Packing Gland To suit body material 13 Gland Ring (Follower) To suit body material 14 Gland Packing PTFE, Graphite 15 ISO Mounting Flange To suit body material ower Bearing Metaloplast 17 Upper Bearing Metaloplast 18 Gland Bolt and Nut Stainless Steel 19 Disc Set Bolt Stainless Steel Please consult us for exact material standard and grade Other materials and special demands upon request Page 5

6 Year : Seat Configurations Soft Seated Bearing Retainer Ring Soft Seat Spring Disc In the Soft Seated models the PTFE seat is mechanically forced onto the disc by means of the (seat) spring that acts as a seat energizer. Materials (Other materials on request) PTFE R-PTFE (Reinforced PTFE) Viton, EPDM, NBR Applications Petro -chemicals, water, jet fuel, Saturated steam, chlorine, ammonia, natural gas, oxygen, nitrogen, abrasive media, suspended solids media, etc. Fire Safe Seated Bearing Retainer Ring In the Fire Safe models the PTFE seat works as in the Soft Seated model and is backed-up by the Metal Seal that works as a secondary sealing device in the event of soft seal destruction. Gaskets Soft Seat Spring Metal Seal Disc Materials (Other materials on request) PTFE / Stainless Steel 316 or Monel or Hastelloy R-PTFE / Stainless Steel 316 or Monel or Hastelloy Applications Fire-safe installations, abrasive media, slurries, steam etc. Metal Seated Bearing Retainer Ring For high temperature and abrasive applications the Soft Seat is removed and the Metal Seal is applied as primary seal. Gaskets Material (Other materials on request) Stainless Steel 316, Monel, Hastelloy Metal Seal Disc Applications High and low temperature applications, abrasive media, fly ash, slurries, etc. Page 6

7 Year : Wafer Dimensions DN (Series HWR, HWT, MHW, FHW ) (2xHole) Dimensions DN , DIN PN10, PN16, ANSI 150 [mm] DN API 609 EN S20 H H1 H2 H3 Round Square D Key S H4 ISO 5211 Top Flange DIN PN10 DIN PN16 ANSI 150 N M nxo Kg Appr. C n-h C n-h C n-h x F x x x x x F x /8x /8x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x 25 Page 7

8 Year : Semi-ug Dimensions DN (Series HSR, HST, MHS, FHS ) (4xTap) Dimensions DN , DIN PN10, PN16, ANSI 150 [mm] DN API 609 EN S20 H H1 H2 H3 Round Square D Key S H4 ISO 5211 Top Flange DIN PN10 DIN PN16 ANSI 150 Kg N M nxo C n-h C n-h C n-h x F x xM xM x⅝ x F x /8xM /8xM x⅝ x F x xM xM x⅝ x F x xM xM x⅝ x F x xM xM x¾ x F x xM xM x¾ x F x xM xM x¾ x F x xM xM x⅞ x F x xM xM x⅞ x F x xM xM x x F x xM xM x x F x xM xM x1⅛ x F x xM xM x1⅛ x F x xM xM x1¼ x F x xM xM x1¼ x F x xM xM x1½ x F x xM xM x1½ x F x xM xM x1½ x F x xM xM x1½ Sizes DN550 (22 ), DN650 (26 ), DN750 (30 ), DN1100 (44 ), DN1300 (52 )~DN1500 (60 ) on request Page 8

9 Year : ug Dimensions DN (Series HR, HT, MH, FH ) (Taps) Dimensions DN , DIN PN10, PN16, ANSI 150 [mm] DN API 609 EN S20 H H1 H2 H3 Round Square D Key S H4 ISO 5211 Top Flange DIN PN10 DIN PN16 ANSI 150 Kg N M nxo C n-h C n-h C n-h x F x xM xM x⅝ x F x /8xM /8xM x⅝ x F x xM xM x⅝ x F x xM xM x⅝ x F x xM xM x¾ x F x xM xM x¾ x F x xM xM x¾ x F x xM xM x⅞ x F x xM xM x⅞ x F x xM xM x x F x xM xM x x F x xM xM x1⅛ x F x xM xM x1⅛ x F x xM xM x1¼ x F x xM xM x1¼ x F x xM xM x1½ x F x xM xM x1½ x F x xM xM x1½ x F x xM xM x1½ Sizes DN550 (22 ), DN650 (26 ), DN750 (30 ), DN1100 (44 ), DN1300 (52 )~DN1500 (60 ) on request Page 9

10 Year : Flanged Dimensions DN (Series HFR, HFT, MHF, FHF ) (4xTap) Dimensions DN , DIN PN10, PN16, ANSI 150 [mm] DN API 609 EN S13 H H1 H2 H3 Round Square D Key S H4 ISO 5211 Top Flange DIN PN10 DIN PN16 ANSI 150 Kg N M nxo C n-h C n-h C n-h x F x x x x x F x /8x /8x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x x F x x x x 40 Sizes DN550 (22 ), DN650 (26 ), DN750 (30 ), DN1100 (44 ), DN1300 (52 )~DN1500 (60 ) on request Page 10

11 Year : Torque Torque Figures Everything you need to size Torque figures as mentioned in the torque table are; Initial break away and seating values in Nm (Newton Meters) Excluding any safety factor For valves that are operated at least once per month Temperature 0 to 50 C Safety factor (sf) For sizing and safe operation purposes the specified torque values need to be multiplied with the following minimum safety factors; For liquid and lubricant media sf = 1.30 For powdery (non-lubricant) media sf = 1.6~2.0 For dry gasses and high viscous media sf = 2.0 Service For assistance in sizing and dimensioning actuators-valve combinations please contact our Engineers. We have wide experience in sizing Pneumatic, Electric and Hydraulic actuators. Notes Sizes DN550 (22 ), DN650 (26 ), DN750 (30 ), DN1100 (44 ), DN1300 (52 )~DN1500 (60 ) on request Sizing Dimensions DN H3 Round DN Torque Table P 5.0 bar P 10 bar P 16 bar Square D Key S H4 ISO 5211 Top Flange N M nxo x F x x F x x F x x F x x F x x F x x F x x F x x F x x F x x F x x F x x F x x F x x F x x F x x F x x F x x F x38 Page 11

12 Year : KV Values Opening Angle Disc DN KV-value Table KV-values KV values as mentioned in the KV-Value Table are; German KV values (m³/hour water of 20 C at a P of 1 bar over the valve) Maximum allowable flow velocities; - 4 m/sec. for liquids - 30 m/sec. for gasses Make sure there is no cavitation Calculations Pressure drop (P1-P2) and/or flow (Q) calculations can be performed using the formula s below. You can calculate pressure drop and/or flow with a fully opened disc when the valve is used in on-off applications or you can calculate the pressure drop and/or flow in above intermediate disc positions when the valve is used in throttling and regulating applications. For iquids: For Gasses (Where P1<2 P2): Where Q = Flow [m³/hr] ρ = Specific Gravity [Kg/m³] ρ0 = Specific Gravity of water under standard conditions (ρ0 = 1000 kg/m³ at 288K) P1 = Inlet Pressure [Barg] P2 = Outlet Pressure [Barg] G = Relative Specific Gravity in relation to air (G = ρ / ρ air) under standard conditions Ti = Inlet Temperature [K] Service For assistance on pressure drop calculations and other belonging matters please contact our Engineers. Page 12

13 Year : Product Group C Concentric Rubber ined Butterfly Valves Product Group O Double Eccentric Replaceable Seat Ring Type Butterfly Valves (Cargo Oil) Product Group T Triple Eccentric Metal Seated Butterfly Valves Product Group E Disc Seated Butterfly Valves Product Group Cryogenic Butterfly Valves (PG, NG) Ball, Gate, Globe and Check Valves Product Group D Damper Butterfly Valves Global Valve Center B.V. Zwaalweg ZC Barendrecht The Netherlands Tel (0) Tel (0) Fax +31 (0) Page 13

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