PERMIT TO INSTALL. Table of Contents

Transcription

1

2 Permit No E Page 1 of 22 PERMIT TO INSTALL Table of Contents Section Page Alphabetical Listing of Common Abbreviations / Acronyms... 2 General Conditions... 3 Special Conditions... 5 Emission Unit Summary Table... 5 Flexible Group Summary Table... 7 Special Conditions for FGULEV... 8 Special Conditions for Special Conditions for FGCONTROLLED Special Conditions for FGUNCONTROLLED Special Conditions for FG-TANKS Special Conditions for FGFACILITY Appendix A... 22

3 Permit No E Page 2 of 22 Common Abbreviations / Acronyms Common Acronyms Pollutant / Measurement Abbreviations AQD Air Quality Division acfm Actual cubic feet per minute BACT Best Available Control Technology BTU British Thermal Unit CAA Clean Air Act C Degrees Celsius CAM Compliance Assurance Monitoring CO Carbon Monoxide CEM Continuous Emission Monitoring CO2e Carbon Dioxide Equivalent CFR Code of Federal Regulations dscf Dry standard cubic foot COM Continuous Opacity Monitoring dscm Dry standard cubic meter Department/ Michigan Department of Environmental F Degrees Fahrenheit department Quality gr Grains EU Emission Unit HAP Hazardous Air Pollutant FG Flexible Group Hg Mercury GACS Gallons of Applied Coating Solids hr Hour GC General Condition HP Horsepower GHGs Greenhouse Gases H2S Hydrogen Sulfide HVLP High Volume Low Pressure* kw Kilowatt ID Identification lb Pound IRSL Initial Risk Screening Level m Meter ITSL Initial Threshold Screening Level mg Milligram LAER Lowest Achievable Emission Rate mm Millimeter MACT Maximum Achievable Control Technology MM Million MAERS Michigan Air Emissions Reporting System MW Megawatts MAP Malfunction Abatement Plan NMOC Non-methane Organic Compounds MDEQ Michigan Department of Environmental NOx Oxides of Nitrogen Quality ng Nanogram MSDS Material Safety Data Sheet PM Particulate Matter Not Applicable Particulate Matter equal to or less than 10 PM10 AQS National Ambient Air Quality Standards microns in diameter NESHAP National Emission Standard for Particulate Matter equal to or less than 2.5 Hazardous Air Pollutants PM2.5 microns in diameter NSPS New Source Performance Standards pph Pounds per hour NSR New Source Review ppm Parts per million PS Performance Specification ppmv Parts per million by volume PSD Prevention of Significant Deterioration ppmw Parts per million by weight PTE Permanent Total Enclosure psia Pounds per square inch absolute PTI Permit to Install psig Pounds per square inch gauge RACT Reasonable Available Control Technology scf Standard cubic feet ROP Renewable Operating Permit sec Seconds SC Special Condition SO2 Sulfur Dioxide SCR Selective Catalytic Reduction TAC Toxic Air Contaminant SNCR Selective Non-Catalytic Reduction Temp Temperature SRN State Registration Number THC Total Hydrocarbons TEQ Toxicity Equivalence Quotient tpy Tons per year USEPA/EPA United States Environmental Protection µg Microgram Agency µm Micrometer or Micron VE Visible Emissions VOC Volatile Organic Compounds yr Year *For HVLP applicators, the pressure measured at the gun air cap shall not exceed 10 psig.

4 Permit No E Page 3 of 22 GENERAL CONDITIONS 1. The process or process equipment covered by this permit shall not be reconstructed, relocated, or modified, unless a Permit to Install authorizing such action is issued by the Department, except to the extent such action is exempt from the Permit to Install requirements by any applicable rule. (R (1)) 2. If the installation, construction, reconstruction, relocation, or modification of the equipment for which this permit has been approved has not commenced within 18 months, or has been interrupted for 18 months, this permit shall become void unless otherwise authorized by the Department. Furthermore, the permittee or the designated authorized agent shall notify the Department via the Supervisor, Permit Section, Air Quality Division, Michigan Department of Environmental Quality, P.O. Box 30260, Lansing, Michigan , if it is decided not to pursue the installation, construction, reconstruction, relocation, or modification of the equipment allowed by this Permit to Install. (R (4)) 3. If this Permit to Install is issued for a process or process equipment located at a stationary source that is not subject to the Renewable Operating Permit program requirements pursuant to R , operation of the process or process equipment is allowed by this permit if the equipment performs in accordance with the terms and conditions of this Permit to Install. (R (6)(b)) 4. The Department may, after notice and opportunity for a hearing, revoke this Permit to Install if evidence indicates the process or process equipment is not performing in accordance with the terms and conditions of this permit or is violating the Department s rules or the Clean Air Act. (R (8), Section 5510 of Act 451, PA 1994) 5. The terms and conditions of this Permit to Install shall apply to any person or legal entity that now or hereafter owns or operates the process or process equipment at the location authorized by this Permit to Install. If the new owner or operator submits a written request to the Department pursuant to R and the Department approves the request, this permit will be amended to reflect the change of ownership or operational control. The request must include all of the information required by subrules (1)(a), (b), and (c) of R and shall be sent to the District Supervisor, Air Quality Division, Michigan Department of Environmental Quality. (R ) 6. Operation of this equipment shall not result in the emission of an air contaminant which causes injurious effects to human health or safety, animal life, plant life of significant economic value, or property, or which causes unreasonable interference with the comfortable enjoyment of life and property. (R ) 7. The permittee shall provide notice of an abnormal condition, start-up, shutdown, or malfunction that results in emissions of a hazardous or toxic air pollutant which continue for more than one hour in excess of any applicable standard or limitation, or emissions of any air contaminant continuing for more than two hours in excess of an applicable standard or limitation, as required in Rule 912, to the Department. The notice shall be provided not later than two business days after start-up, shutdown, or discovery of the abnormal condition or malfunction. Written reports, if required, must be filed with the Department within 10 days after the startup or shutdown occurred, within 10 days after the abnormal conditions or malfunction has been corrected, or within 30 days of discovery of the abnormal condition or malfunction, whichever is first. The written reports shall include all of the information required in Rule 912(5). (R ) 8. Approval of this permit does not exempt the permittee from complying with any future applicable requirements which may be promulgated under Part 55 of 1994 PA 451, as amended or the Federal Clean Air Act. 9. Approval of this permit does not obviate the necessity of obtaining such permits or approvals from other units of government as required by law. 10. Operation of this equipment may be subject to other requirements of Part 55 of 1994 PA 451, as amended and the rules promulgated thereunder.

5 Permit No E Page 4 of Except as provided in subrules (2) and (3) or unless the special conditions of the Permit to Install include an alternate opacity limit established pursuant to subrule (4) of R , the permittee shall not cause or permit to be discharged into the outer air from a process or process equipment a visible emission of density greater than the most stringent of the following. The grading of visible emissions shall be determined in accordance with R (R ) a) A six-minute average of 20 percent opacity, except for one six-minute average per hour of not more than 27 percent opacity. b) A visible emission limit specified by an applicable federal new source performance standard. c) A visible emission limit specified as a condition of this Permit to Install. 12. Collected air contaminants shall be removed as necessary to maintain the equipment at the required operating efficiency. The collection and disposal of air contaminants shall be performed in a manner so as to minimize the introduction of contaminants to the outer air. Transport of collected air contaminants in Priority I and II areas requires the use of material handling methods specified in R (2). (R ) 13. The Department may require the permittee to conduct acceptable performance tests, at the permittee s expense, in accordance with R and R , under any of the conditions listed in R (R )

6 Permit No E Page 5 of 22 SPECIAL CONDITIONS EMISSION UNIT SUMMARY TABLE The descriptions provided below are for informational purposes and do not constitute enforceable conditions. Emission Unit ID Emission Unit Description (Process Equipment & Control Devices) Installation Date / Modification Date Flexible Group ID EU-ANECHOIC Anechoic chamber in the Evaluation FGULEV, EU-ENVIRON EU-COLD EU-UPDOWN A EU-EG6 A EU-EG1 A EU-EG2 A EU-EG3 A EU-EG4 A EU-EG5 A EU-TM1 A EU-TM4 A EU-TM5 A EU-EG7 A Environmental chamber in the Evaluation Test Cell for fully assembled vehicles and stand-alone engines in Evaluation building with uncontrolled emissions. Up/down Engine test cell in the Powertrain building with an individual production ULEV or LEV catalyst. Catalyst-aging dynamometer in Powertrain building used to perform tests for accelerated aging and evaluation of development catalysts. Emissions are controlled with an installed catalyst. During fuel-rich high air intake operation a reduced catalyst efficiency may occur. Engine test cell 1 in the Powertrain building with an individual catalytic oxidizer. Engine test cell 2 in the Powertrain building with an individual catalytic oxidizer. Engine test cell 3 in the Powertrain Engines tested in this test cell may be equipped with individual production ULEV or LEV catalyst or may be uncontrolled if high speed tests are being performed (due to excessive temperature). Engine test cell 4 in the Powertrain Engines tested in this test cell may be equipped with individual production ULEV or LEV catalyst or may be uncontrolled if high speed tests are being performed (due to excessive temperature). Engine test cell 5 in the Powertrain building with an individual catalytic oxidizer. Transmission dynamometer 1 in the Powertrain building with an individual catalytic oxidizer. Transmission dynamometer 4 in the Powertrain building with individual catalytic oxidizer. Transmission dynamometer 5 in the Powertrain building with individual catalytic oxidizer. Engine test cell 7 in the Evaluation building controlled by a thermal oxidizer FGULEV, FGUNCONTROLLED / FGULEV, FGCONTROLLED / / / FGCONTROLLED FGCONTROLLED FGULEV,, FGUNCONTROLLED FGULEV,, FGUNCONTROLLED FGCONTROLLED / FGCONTROLLED FGCONTROLLED FGCONTROLLED TBD FGCONTROLLED

7 Permit No E Page 6 of 22 Emission Unit ID EU-EG8 A EU-EG9 A EU-TANK1 EU-TANK2 EU-TANK5 EU-TANK6 EU-TANK7 EU-CHDY1 EU-CHDY2 EU-CHDY3 EU-CHDY4 EU-CHDY5 EU-CHDY6 EU-CHDY7 EU-CHDY8 EU-CHDY9 EU-CHDY10 Emission Unit Description (Process Equipment & Control Devices) Engine test cell 8 in the Evaluation building controlled by a thermal oxidizer. Engine test cell 9 in the Evaluation building controlled by a thermal oxidizer. 12,000 gallon, 3 compartment, underground gasoline storage tank located at the Evaluation 5,000 gallon, 2 compartment, underground gasoline storage tank located at the Powertrain 15,000 gallon, 3 compartment, above ground fuel storage tank located at the Powertrain 12,000 gallon, 3 compartment, aboveground gasoline storage tank. 12,000 gallon, 4 compartment, aboveground gasoline storage tank. Chassis dynamometer 1 in the Powertrain Chassis dynamometer 2 in the Powertrain Chassis dynamometer 3 in the Powertrain Chassis dynamometer 4 in the Powertrain Chassis dynamometer 5 in the Powertrain Chassis dynamometer 6 in the Powertrain Chassis dynamometer 7 in the Evaluation Chassis dynamometer 8 in the Evaluation Chassis dynamometer 9 in the Evaluation Chassis dynamometer 10 in the Evaluation A These emission units have CAM requirements contained in a ROP. Installation Date / Modification Date Flexible Group ID FGCONTROLLED FGCONTROLLED FG-TANKS FG-TANKS FG-TANKS FG-TANKS FG-TANKS / / / / / / FGULEV, FGULEV, FGULEV, FGULEV, FGULEV, FGULEV,, FGUNCONTROLLED FGULEV,, FGUNCONTROLLED FGULEV, FGULEV, FGULEV, Changes to the equipment described in this table are subject to the requirements of R , except as allowed by R to R

8 Permit No E Page 7 of 22 FLEXIBLE GROUP SUMMARY TABLE The descriptions provided below are for informational purposes and do not constitute enforceable conditions. Flexible Group ID FGULEV FGCONTROLLED FGUNCONTROLLED FG-TANKS FGFACILITY Flexible Group Description Engines or other vehicle components tested under this flexible group meet ULEV emission standards. Engines or other vehicle components tested under this flexible group meet LEV emission standards. Engines tested under this flexible group are controlled through either catalytic or thermal oxidation. Engines or other vehicle components tested under this flexible group have uncontrolled emissions. One 12,000 gallon, three compartment underground fuel storage tank; one 5,000 gallon, two compartment underground storage tank; one 15,000 gallon, three compartment aboveground storage tank; one 12,000 gallon, three compartment aboveground storage tank; and one 12,000 gallon, four compartment aboveground storage tank. All process equipment source-wide including equipment covered by other permits, grand-fathered equipment and exempt equipment. Associated Emission Unit IDs EU-ANECHOIC, EU-ENVIRON, EU-UPDOWN, EU-EG3, EU-EG4, EU-CHDY1, EU-CHDY2, EU-CHDY3, EU-CHDY4, EU-CHDY5, EU-CHDY6, EU-CHDY7, EU-CHDY8, EU-CHDY9, EU-CHDY10 EU-ANECHOIC, EU-ENVIRON, EU-UPDOWN, EU-EG3, EU-EG4 EU-CHDY1, EU-CHDY2, EU-CHDY3, EU-CHDY4, EU-CHDY5, EU-CHDY6, EU-CHDY7, EU-CHDY8, EU-CHDY9, EU-CHDY10 EU-EG6, EU-EG1, EU-EG2, EU-EG5, EU-TM1, EU-TM4, EU-TM5, EU-EG7, EU-EG8, EU-EG9 EU-COLD, EU-EG3, EU-EG4, EU-CHDY6, EU-CHDY7 EU-TANK1, EU-TANK2, EU-TANK5, EU-TANK6, EU-TANK7

9 Permit No E Page 8 of 22 The following conditions apply to: FGULEV DESCRIPTION: Engines or other vehicle components tested under this flexible group meet ULEV emission standards. Emission Units: EU-ANECHOIC, EU-ENVIRON, EU-UPDOWN, EU-EG3, EU-EG4, EU-CHDY1, EU-CHDY2, EU-CHDY3, EU-CHDY4, EU-CHDY5, EU-CHDY6, EU-CHDY7, EU-CHDY8, EU-CHDY9, EU-CHDY10 POLLUTION CONTROL EQUIPMENT: Engines equipped with individual production ULEV catalyst. I. EMISSION LIMITS II. MATERIAL LIMITS III. PROCESS/OPERATIOL RESTRICTIONS IV. DESIGN/EQUIPMENT PARAMETERS 1. The permittee shall equip and maintain each engine or other vehicle component tested within FGULEV with a catalytic converter that meets the EPA ULEV standards. (R (1)(a) & (b), R , R , R , R , 40 CFR 52.21(d)) V. TESTING/SAMPLING 1. Upon request by the AQD District Supervisor, the permittee shall verify the CO emission rate of 187 lb per 1,000 gallon from a representative engine in FGULEV by testing at the owner s expense, in accordance with Department requirements. Testing shall be performed using an approved EPA Method listed in 40 CFR Part 60, Appendix A. An alternate method, or a modification to the approved EPA Method, may be specified in an AQD approved Test Protocol. No less than 30 days prior to testing, the permittee shall submit a complete test plan to the AQD Technical Programs Unit and District Office. The AQD must approve the final plan prior to testing, including any modifications to the method in the test protocol that are proposed after initial submittal. The permittee must submit a complete report of the test results to the AQD Technical Programs Unit and District Office within 60 days following the last date of the test. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(d)) VI. MONITORING/RECORDKEEPING 1. The permittee shall keep, in a satisfactory manner, all test reports for FGULEV, as required by SC V.1, on file at the facility and make them available to the Department upon request. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(d))

10 Permit No E Page 9 of 22 VII. REPORTING 1. If testing results in emission factors above the listed emission factor in SC V.1, the permittee shall submit notification of the high results, an analysis of the circumstances that revolved around the high tested values, and how the calculation of the facility-wide emission limit is affected. The notification shall be submitted within 90 days following the last date of the test. (R (1)(a) & (b), 40 CFR 52.21(d)) VIII. STACK/VENT RESTRICTIONS The exhaust gases from the stacks listed in the table below shall be discharged unobstructed vertically upwards to the ambient air unless otherwise noted: Stack & Vent ID Maximum Exhaust Diameter/Dimensions (inches) Minimum Height Above Ground (feet) Underlying Applicable Requirements 1. SV-ANECHOIC R , 2. SV-ENVIRON R , 3. SV-MERGED B R , 4. SV-EG R , 5. SV-EG R , 6. SV-CHDY1234 C R , 7. SV-CHDY R , 8. SV-CHDY R , 9. SV- CHDY R , 10. SV-CHDY R , 11. SV-CHDY R , 12. SV-CHDY R , B This stack is associated with EU-UPDOWN, EU-EG1, EU-EG2, and EU-TM1. C This stack is associated with EU-CHDY1, EU-CHDY2, EU-CHDY3, and EU-CHDY4. IX. OTHER REQUIREMENTS

11 Permit No E Page 10 of 22 The following conditions apply to: DESCRIPTION: Engines or other vehicle components tested under this flexible group meet LEV emission standards. Emission Units: EU-ANECHOIC, EU-ENVIRON, EU-UPDOWN, EU-EG3, EU-EG4, EU-CHDY1, EU-CHDY2, EU-CHDY3, EU-CHDY4, EU-CHDY5, EU-CHDY6, EU-CHDY7, EU-CHDY8, EU-CHDY9, EU-CHDY10 POLLUTION CONTROL EQUIPMENT: Engines equipped with individual production LEV catalyst. I. EMISSION LIMITS II. MATERIAL LIMITS III. PROCESS/OPERATIOL RESTRICTIONS IV. DESIGN/EQUIPMENT PARAMETERS 1. The permittee shall equip and maintain each engine or other vehicle component tested within with a catalytic converter that meets the EPA LEV standards. (R (1)(a) & (b), R , R , R , R , 40 CFR 52.21(c) & (d)) V. TESTING/SAMPLING 1. Upon request by the AQD District Supervisor, the permittee shall verify the CO emission rate of 234 lb per 1,000 gallon from a representative engine in by testing at the owner s expense, in accordance with Department requirements. Testing shall be performed using an approved EPA Method listed in 40 CFR Part 60, Appendix A. An alternate method, or a modification to the approved EPA Method, may be specified in an AQD approved Test Protocol. No less than 30 days prior to testing, the permittee shall submit a complete test plan to the AQD Technical Programs Unit and District Office. The AQD must approve the final plan prior to testing, including any modifications to the method in the test protocol that are proposed after initial submittal. The permittee must submit a complete report of the test results to the AQD Technical Programs Unit and District Office within 60 days following the last date of the test. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(c) & (d)) VI. MONITORING/RECORDKEEPING 1. The permittee shall keep, in a satisfactory manner, all test reports for FGULEV, as required by SC V.1, on file at the facility and make them available to the Department upon request. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(c) & (d))

12 Permit No E Page 11 of 22 VII. REPORTING 1. If testing results in emission factors above the listed emission factor in SC V.1, the permittee shall submit notification of the high results, an analysis of the circumstances that revolved around the high tested values, and how the calculation of the facility-wide emission limit is affected. The notification shall be submitted within 90 days following the last date of the test. (R (1)(a) & (b), 40 CFR 52.21(d)) VIII. STACK/VENT RESTRICTIONS The exhaust gases from the stacks listed in the table below shall be discharged unobstructed vertically upwards to the ambient air unless otherwise noted: Stack & Vent ID Maximum Exhaust Diameter/Dimensions (inches) Minimum Height Above Ground (feet) Underlying Applicable Requirements 1. SV-MERGED B R , 2. SV-EG R , 3. SV-EG R , 4. SV-CHDY1234 C R , 5. SV-CHDY R , 6. SV-CHDY R , 7. SV- CHDY R , 8. SV-CHDY R , 9. SV-CHDY R , 10. SV-CHDY R , B This stack is associated with EU-UPDOWN, EU-EG1, EU-EG2, and EU-TM1. C This stack is associated with EU-CHDY1, EU-CHDY2, EU-CHDY3, and EU-CHDY4. IX. OTHER REQUIREMENTS

13 Permit No E Page 12 of 22 The following conditions apply to: FGCONTROLLED DESCRIPTION: Engines tested under this flexible group are controlled through either catalytic or thermal oxidation. Emission Units: EU-EG6, EU-EG1, EU-EG2, EU-EG5, EU-TM1, EU-TM4, EU-TM5, EU-EG7, EU-EG8, EU-EG9 POLLUTION CONTROL EQUIPMENT: Engines in EU-EG6 are equipped with individual production catalyst; however, during fuel rich high air intake operation a reduced catalyst efficiency may occur. Engines in EU-EG1, EU-EG2, EU-EG5, EU-TM1, EU-TM4, and EU-TM5 are equipped with individual catalytic oxidizers. Engines in EU-EG7, EU-EG8, and EU-EG9 are controlled by a shared thermal oxidizer. I. EMISSION LIMITS II. MATERIAL LIMITS III. PROCESS/OPERATIOL RESTRICTIONS 1. The permittee shall not operate EU-EG7, EU-EG8, or EU-EG9 unless a malfunction abatement plan (MAP) as described in Rule 911(2), for the thermal oxidizer, is implemented and maintained. If at any time the MAP fails to address or inadequately addresses an event that meets the characteristics of a malfunction, the permittee shall amend the MAP within 45 days after such an event occurs. The permittee shall also amend the MAP within 45 days, if new equipment is installed or upon request from the District Supervisor. The permittee shall submit the MAP and any amendments to the MAP to the AQD District Supervisor for review and approval. If the AQD does not notify the permittee within 90 days of submittal, the MAP or amended MAP shall be considered approved. Until an amended plan is approved, the permittee shall implement corrective procedures or operational changes to achieve compliance with all applicable emission limits. (R , R , R (a), R , R , 40 CFR 52.21(c) & (d)) IV. DESIGN/EQUIPMENT PARAMETERS 1. The permittee shall equip and maintain EU-EG6 with a catalytic converter. During fuel-rich high air intake operation, a reduced catalyst efficiency occurs. (R (1)(a) & (b), R , R (a), R , 40 CFR 52.21(d)) 2. The permittee shall equip and maintain each dynamometer in EU-EG1, EU-EG2, EU-EG5, EU-TM1, EU-TM4, and EU-TM5 with a dedicated catalytic oxidizer. (R (1)(a) & (b), R , R (a), R , 40 CFR 52.21(d)) 3. The permittee shall not operate EU-EG7, EU-EG8, or EU-EG9 unless the thermal oxidizer is installed, maintained and operated in a satisfactory manner. Satisfactory operation of the thermal oxidizer includes a minimum CO destruction efficiency of 90 percent (by weight), and maintaining a minimum temperature of 1425 F and a minimum retention time of 0.5 seconds. (R (1)(a) & (b), R , R (a)), R , 40 CFR 52.21(d)

14 Permit No E Page 13 of The permittee shall install, calibrate, maintain and operate in a satisfactory manner, a temperature monitoring device in the combustion chamber of the thermal oxidizer to monitor and record the temperature, on a continuous basis during operation of EU-EG7, EU-EG8, or EU-EG9. (R (1)(a) & (b), R , R (a)), R , 40 CFR 52.21(d)) V. TESTING/SAMPLING 1. Upon request by the AQD District Supervisor, the permittee shall verify the CO emission rate of 509 lb per 1,000 gallon from a representative engine in FGCONTROLLED by testing at the owner s expense, in accordance with Department requirements. Testing shall be performed using an approved EPA Method listed in 40 CFR Part 60, Appendix A. An alternate method, or a modification to the approved EPA Method, may be specified in an AQD approved Test Protocol. No less than 30 days prior to testing, the permittee shall submit a complete test plan to the AQD Technical Programs Unit and District Office. The AQD must approve the final plan prior to testing, including any modifications to the method in the test protocol that are proposed after initial submittal. The permittee must submit a complete report of the test results to the AQD Technical Programs Unit and District Office within 60 days following the last date of the test. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(d)) VI. MONITORING/RECORDKEEPING 1. The permittee shall monitor and record, in a satisfactory manner, the temperature in the combustion chamber of the thermal oxidizer, on a continuous basis, during operation of EU-EG7, EU-EG8, or EU-EG9. Temperature data recording shall consist of measurements made at equally spaced intervals, not to exceed 15 minutes per interval. (R (1)(a) & (b), R (a), R , R , 40 CFR 52.21(d)) 2. The permittee shall keep a record of all malfunctions or failures of the thermal oxidizer. The records shall include the date of the occurrence, the time of the occurrence, the length of the occurrence, and the corrective procedures taken. (R , R (a), R , R , 40 CFR 52.21(d)) 3. The permittee shall keep, in a satisfactory manner, all test reports for FGCONTROLLED, as required by SC V.1, on file at the facility and make them available to the Department upon request. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(d)) VII. REPORTING 1. If testing results in emission factors above the listed emission factor in SC V.1, the permittee shall submit notification of the high results, an analysis of the circumstances that revolved around the high tested values, and how the calculation of the facility-wide emission limit is affected. The notification shall be submitted within 90 days following the last date of the test. (R (1)(a) & (b), 40 CFR 52.21(d)) 2. Within 30 days after completion of the installation, construction, reconstruction, relocation, or modification authorized by this Permit to Install, the permittee or the authorized agent pursuant to Rule 204, shall notify the AQD District Supervisor, in writing, of the completion of the activity. Completion of the installation, construction, reconstruction, relocation, or modification is considered to occur not later than commencement of trial operation of EU-EG7. (R (7)(a))

15 Permit No E Page 14 of 22 VIII. STACK/VENT RESTRICTIONS The exhaust gases from the stacks listed in the table below shall be discharged unobstructed vertically upwards to the ambient air unless otherwise noted: Stack & Vent ID Maximum Exhaust Diameter/Dimensions (inches) Minimum Height Above Ground (feet) Underlying Applicable Requirements 1. SV-EG R , 2. SV-MERGED B R , 3. SV-EG R , 4. SV-TM R , 5. SV-TM R , 6. SV-EG R , B This stack is associated with EU-UPDOWN, EU-EG1, EU-EG2, and EU-TM1. IX. OTHER REQUIREMENTS

16 Permit No E Page 15 of 22 The following conditions apply to: FGUNCONTROLLED DESCRIPTION: Engines or other vehicle components tested under this flexible group have uncontrolled emissions. Emission Units: EU-COLD, EU-EG3, EU-EG4, EU-CHDY6, EU-CHDY7 POLLUTION CONTROL EQUIPMENT: Engines in EU-COLD are not equipped with control. Engines in EU-EG3 and EU-EG4 are uncontrolled during high speed tests due to excessive temperatures. Engines in EU-CHDY6 and EU-CHDY7 test with dummy catalysts, which provides no control of emissions. I. EMISSION LIMITS II. MATERIAL LIMITS III. PROCESS/OPERATIOL RESTRICTIONS IV. DESIGN/EQUIPMENT PARAMETERS V. TESTING/SAMPLING 1. Upon request by the AQD District Supervisor, the permittee shall verify the CO emission rate of 6,930 lb per 1,000 gallon from a representative engine in EU-COLD by testing at the owner s expense, in accordance with Department requirements. Testing shall be performed using an approved EPA Method listed in 40 CFR Part 60, Appendix A. An alternate method, or a modification to the approved EPA Method, may be specified in an AQD approved Test Protocol. No less than 30 days prior to testing, the permittee shall submit a complete test plan to the AQD Technical Programs Unit and District Office. The AQD must approve the final plan prior to testing, including any modifications to the method in the test protocol that are proposed after initial submittal. The permittee must submit a complete report of the test results to the AQD Technical Programs Unit and District Office within 60 days following the last date of the test. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(d)) 2. Within 180 days after initially conducting high speed tests in either EU-EG3 or EU-EG4, the permittee shall verify the CO emission rate of 6,930 lb per 1,000 gallon from a representative engine during high speed tests in either EU-EG3 or EU-EG4 by testing at the owner s expense, in accordance with Department requirements. Thereafter, upon request by the AQD District Supervisor, subsequent testing may be required. Testing shall be performed using an approved EPA Method listed in 40 CFR Part 60, Appendix A. An alternate method, or a modification to the approved EPA Method, may be specified in an AQD approved Test Protocol. No less than 30 days prior to testing, the permittee shall submit a complete test plan to the AQD Technical Programs Unit and District Office. The AQD must approve the final plan prior to testing, including any modifications to the method in the test protocol that are proposed after initial submittal. The permittee must submit a complete report of the test results to the AQD Technical Programs Unit and District Office within 60 days following the last date of the test. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(d))

17 Permit No E Page 16 of Upon request by the AQD District Supervisor, the permittee shall verify the CO emission rate of 6,930 lb per 1,000 gallon from a representative engine with a dummy catalyst in either EU-CHDY6 or EU-CHDY7 by testing at the owner s expense, in accordance with Department requirements. Testing shall be performed using an approved EPA Method listed in 40 CFR Part 60, Appendix A. An alternate method, or a modification to the approved EPA Method, may be specified in an AQD approved Test Protocol. No less than 30 days prior to testing, the permittee shall submit a complete test plan to the AQD Technical Programs Unit and District Office. The AQD must approve the final plan prior to testing, including any modifications to the method in the test protocol that are proposed after initial submittal. The permittee must submit a complete report of the test results to the AQD Technical Programs Unit and District Office within 60 days following the last date of the test. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(d)) VI. MONITORING/RECORDKEEPING 1. The permittee shall keep, in a satisfactory manner, all test reports for FGULEV, as required by SC V.1, on file at the facility and make them available to the Department upon request. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(d)) VII. REPORTING 1. If testing results in emission factors above the listed emission factor in SC V.1, the permittee shall submit notification of the high results, an analysis of the circumstances that revolved around the high tested values, and how the calculation of the facility-wide emission limit is affected. The notification shall be submitted within 90 days following the last date of the test. (R (1)(a) & (b), 40 CFR 52.21(d)) 2. Within 30 days after completion of the installation, construction, reconstruction, relocation, or modification authorized by this Permit to Install, the permittee or the authorized agent pursuant to Rule 204, shall notify the AQD District Supervisor, in writing, of the completion of the activity. Completion of the installation, construction, reconstruction, relocation, or modification is considered to occur not later than commencement of trial operation of EU-CHDY7. (R (7)(a)) VIII. STACK/VENT RESTRICTIONS The exhaust gases from the stacks listed in the table below shall be discharged unobstructed vertically upwards to the ambient air unless otherwise noted: Stack & Vent ID Maximum Exhaust Diameter/Dimensions (inches) Minimum Height Above Ground (feet) Underlying Applicable Requirements 1. SV-COLD 8 42 R , 2. SV-EG R , 3. SV-EG R , 4. SV-CHDY R , 5. SV- CHDY R , IX. OTHER REQUIREMENTS

18 Permit No E Page 17 of 22 The following conditions apply to: FG-TANKS DESCRIPTION: One 12,000 gallon, three compartment underground fuel storage tank; one 5,000 gallon, two compartment underground storage tank; one 15,000 gallon, three compartment aboveground storage tank; one 12,000 gallon, three compartment aboveground storage tank; and one 12,000 gallon, four compartment aboveground storage tank. Emission Units: EU-TANK1, EU-TANK2, EU-TANK5, EU-TANK6, EU-TANK7 POLLUTION CONTROL EQUIPMENT: Permanent submerged fill piping. EU-TANK1, EU-TANK6, and EU-TANK7 include vapor balance or equivalent control. I. EMISSION LIMITS II. MATERIAL LIMITS III. PROCESS/OPERATIOL RESTRICTIONS 1. The permittee shall not load or allow the loading of gasoline from a delivery vessel into EU-TANK1, EU-TANK6, and EU-TANK7 unless the stationary vessel is equipped with a permanent submerged fill pipe. (R (1)) 2. The permittee shall not load or allow the loading of gasoline from a delivery vessel into EU-TANK1 unless the stationary vessel is controlled by a vapor balance system or an equivalent control system approved by the department. The vapor balance system shall capture displaced gasoline vapor and air by means of a vapor-tight collection line and shall be designed to return not less than 90%, by weight, of the displaced gasoline vapor from the stationary vessel to the delivery vessel. (R (2)) 3. On and after DATE [90 days following permit issuance], the permittee shall not load or allow the loading of gasoline from a delivery vessel into EU-TANK6, and EU-TANK7 unless the stationary vessel is controlled by a vapor balance system or an equivalent control system approved by the department. The vapor balance system shall capture displaced gasoline vapor and air by means of a vapor-tight collection line and shall be designed to return not less than 90%, by weight, of the displaced gasoline vapor from the stationary vessel to the delivery vessel. (R (2)) IV. DESIGN/EQUIPMENT PARAMETERS 1. EU-TANK1 shall be equipped, maintained, or controlled with both the following: (R (3)) a. An interlocking system or procedure to ensure that the vapor-tight collection line is connected before any gasoline can be loaded. b. A device to ensure that the vapor-tight collection line shall close upon disconnection so as to prevent release of gasoline vapor.

19 Permit No E Page 18 of On and after DATE [90 days following permit issuance], EU-TANK6, and EU-TANK7 shall be equipped, maintained, or controlled with both the following: (R (3)) a. An interlocking system or procedure to ensure that the vapor-tight collection line is connected before any gasoline can be loaded. b. A device to ensure that the vapor-tight collection line shall close upon disconnection so as to prevent release of gasoline vapor. V. TESTING/SAMPLING VI. MONITORING/RECORDKEEPING 1. The permittee shall keep records of the dimension and an analysis showing the capacity of each underground storage tank included in FG-TANKS. All records shall be readily accessible and kept for the life of the source. (R ) VII. REPORTING 1. The permittee shall provide written notification to the AQD District Supervisor of the date of which vapor balance or equivalent control and its associated requirements are installed within 7 days of completion. (R (3)) VIII. STACK/VENT RESTRICTIONS The exhaust gases from the stacks listed in the table below shall be discharged unobstructed vertically upwards to the ambient air unless otherwise noted: Stack & Vent ID Maximum Exhaust Diameter/Dimensions (inches) Minimum Height Above Ground (feet) Underlying Applicable Requirements 1. SV-TANK R SV-TANK R SV-TANK R SV-TANK R SV-TANK R SV-TANK R SV-TANK R IX. OTHER REQUIREMENTS 1. The permittee shall comply with all applicable provisions of the National Emission Standards for Hazardous Air Pollutants as specified in 40 CFR Part 63 Subparts A and CCCCCC, as they apply to FG-TANKS. (40 CFR Part 63 Subparts A & CCCCCC)

20 Permit No E Page 19 of 22 The following conditions apply Source-Wide to: FGFACILITY DESCRIPTION: All process equipment source-wide including equipment covered by other permits, grandfathered equipment and exempt equipment. POLLUTION CONTROL EQUIPMENT: Defined in flexible group special conditions. I. EMISSION LIMITS Pollutant Limit Time Period / Operating Scenario 1. CO tpy 12-month rolling time period as determined at the end of each calendar month. Equipment Testing / Monitoring Method Underlying Applicable Requirements FGFACILITY SC VI.2 R (1)(a) & (b) II. MATERIAL LIMITS Material Limit 1. Total fuel D 618,709 gallons/yr 1a. Total fuel 516,830 gallons/yr of SC II.1 1b. Total fuel 448,718 gallons/yr of SC II.1a 1c. Total fuel 23,500 gallons/yr of SC II.1b Time Period / Operating Scenario 12-month rolling time period as determined at the end of each calendar month. 12-month rolling time period as determined at the end of each calendar month. 12-month rolling time period as determined at the end of each calendar month. 12-month rolling time period as determined at the end of each calendar month. 2. Natural Gas MMscf/yr 12-month rolling time period as determined at the end of each calendar month. Equipment Engines or other vehicle components tested in FGFACILITY Engines or other vehicle components tested in, FGCONTROLLED, and FGUNCONTROLLED Engines or other vehicle components tested in FGCONTROLLED, and FGUNCONTROLLED Engines or other vehicle components tested in FGUNCONTROLLED Testing / Monitoring Method SC VI.2 SC VI.2 SC VI.2 SC VI.2 Underlying Applicable Requirements R (1)(a) & (b), R R (1)(a) & (b) R (1)(a) & (b) R (1)(a) & (b), R FGFACILITY SC VI.2 R (1)(a) & (b) D The emission factor for engines or other vehicle components tested with diesel fuel is less than the emission factors listed for FGULEV,, FGCONTROLLED, and FGUNCONTROLLED; therefore, diesel fuel use in engine or other vehicle component testing is restricted with SC II.1.

21 Permit No E Page 20 of The permittee shall only burn unleaded gasoline (with ethanol contents less than 20 percent), various ethanol and gasoline blends (with ethanol contents from 20 to 85 percent by volume), and ethanol fuel (fuel with an ethanol content of at least 85 percent by volume) in engines or other vehicle components tested in FGFACILITY, with the exception of engines or other vehicle components tested in EU-ANECHOIC, EU-ENVIRON, EU-CHDY1, EU-CHDY2, EU-CHDY3, EU-CHDY4, EU-CHDY5, EU-CHDY6, EU-CHDY7, EU- CHDY8, EU-CHDY9, and EU-CHDY10, which may also burn diesel. (R (1)(a) & (b), R , R , R , 40 CFR 52.21(c) & (d)) III. PROCESS/OPERATIOL RESTRICTIONS IV. DESIGN/EQUIPMENT PARAMETERS V. TESTING/SAMPLING VI. MONITORING/RECORDKEEPING 1. The permittee shall complete all required calculations in a format acceptable to the AQD District Supervisor by the 15th day of the calendar month, for the previous calendar month, unless otherwise specified in any monitoring/recordkeeping special condition. (R (1)(a) & (b), R ) 2. The permittee shall keep the following information on a monthly basis for FGFACILITY: a. Gallons of the total fuel used per month and 12-month rolling time period as determined at the end of each calendar month in each total fuel category (SC II.1, SC II.1a, SC II.1b, and SC II.1c). b. MMscf of natural gas used month and 12-month rolling time period as determined at the end of each calendar month. c. Records of operation sufficient enough to calculate emissions from engines. d. CO emission calculations determining the monthly emission rate in tons per calendar month per the calculation method prescribed in Appendix A. e. CO emission calculations determining the annual emission rate in tons per 12-month rolling time period as determined at the end of each calendar month per the calculation method prescribed in Appendix A. The permittee shall keep the records in a format acceptable to the AQD District Supervisor. The permittee shall keep all records on file and make them available to the Department upon request. (R (1)(a) & (b), R ) 3. The permittee shall keep, in a satisfactory manner, records showing the annual potential to emit calculations for CO, in tons per year, for FGFACILITY. The permittee shall update the potential to emit calculation whenever a new permitted or exempt emission unit is installed, whenever a permitted, exempt, or grandfathered emission unit is modified or removed, or whenever emission factors change for installed equipment. Potential to emit calculations shall be based on the maximum operational capacity of the equipment operated for the entire year, except they may account for applicable permit requirements or applicable laws or rules limiting the potential to emit. The permittee shall keep all records on file at the facility and make them available to the Department upon request. (R (1)(a) & (b))

22 Permit No E Page 21 of 22 VII. REPORTING VIII. STACK/VENT RESTRICTIONS Stacks are defined in flexible group special conditions. IX. OTHER REQUIREMENTS

23 Permit No E Page 22 of 22 APPENDIX A CO Facility-Wide Calculations Compliance Calculation Method for FGFACILITY CO Emission Limit The following contains the formula that should be used on a monthly basis to evaluate CO emissions. Monthly CO from engines or other vehicle components tested = FGULEV [gal/month * lb/1,000 gal*] + [gal/month * lb/1,000 gal*] + FGCONTROLLED [gal/month * lb/1,000 gal*] + FGUNCONTROLLED [gal/month * lb/1,000 gal*] * The lb/1,000 gal emission factors shall be the emission factors listed in the applicable flexible group or the most recently tested value. Monthly CO from natural gas = non-nsps engine [MMscf/month * 399 lb/mmscf] + natural gas-fired heaters/boilers/burners [MMscf/month * 84 lb/mmscf] + NSPS engines [MMscf/month * XX lb/mmscf**] ** This emission factor (XX) shall be specific to the engines in question; however, the currently permitted engines (as of issuance of this permit) have an emission factor of lb/mmscf. Total Monthly CO emissions = Monthly CO from engines or other vehicle components tested + Monthly CO from natural gas After calculating the monthly CO emissions, the following formula shall be used to calculate the 12-month rolling CO emissions. 12-month rolling CO emissions = (Previous 12-month rolling calculation First month included in the calculation) + New month calculation For the first 12-months, the permittee shall include data from before this PTI.