Precision. Innovation. Special solutions in HSC- and EDM-technique. EDM-line.

Transcription

1 Precision. Innovation. Special solutions in HSC- and EDM-technique. EDM-line

2 EDM machines in overview EDM 312 MF 20 EDM 313 MF 20 EDM 314 MF 20 EDM 310 MF 20 EDM 316 MF 20 Technical Data Model exeron EDM 310 exeron EDM 312 exeron EDM 313 exeron EDM 314 exeron EDM 316XXL Travel X x Y x Z 350 x 270 x 270 mm 450 x 300 x 300 mm 620 x 420 x 400 mm 900 x 750 x 450 mm 2000 x 1180 x 800 mm Table size 550 x 350 mm 820 x 400 mm 1000 x 600 mm 1150 x 850 mm 2500 x 1350 mm Tank size 770 x 520 mm 900 x x 670 mm 1200 x 900 mm 2550 x 1400 mm Distance table to quill min./max. 130/400 mm 150/450 mm 150/550 mm 250/700 mm 200/1000 mm Electrode weight max. 25 kg 30/150 kg 50/250 kg 50/500 kg 50/1000 kg Work piece weight max. 500 kg 800 kg 1500 kg 3000 kg 8000 kg Tank height 300 mm 300 mm 400 mm 500 mm 750 mm Overall machine size W x L x H 1812 x 1650 x 2290 mm 1950 x 1800 x 2500 mm 2316 x 2430 x 2560 mm 2200 x 3416 x 3100 mm 2600 x 6000 x 4000 mm Generator amperage 60 A 60 A 60 A 60 A 100 A Power requirement 400 V, 3-ph, 50 Hz 400 V, 3-ph, 50 Hz 400 V, 3-ph, 50 Hz 400 V, 3-ph, 50 Hz 400 V, 3-ph, 50 Hz Power capacity 8 kva 8 kva 12 kva 12 kva 19 kva Subject to technical changes Technical details without guarantee also as standard size 316 available

3 EDM-line exopuls + the new generator technique developed by exeron is based on a complete new design of current sources. It combines the longtime experience over decades in the field of spark erosion and generator design. Machine base in mineral concrete - Undivided construction for highest precision - Base of clamping table - Base of X-axis linear guide X-Y-Slides Guaranteed accuracy by generously dimensioned slides and guides Portal design - FEM-optimized structure for extreme stability and high dynamic - Portal in cast iron design for a optimal rigidity and accuracy All drives are direct drives in AC-Technique directly coupled to the spindle Control MF 20 - Industry PC - TFT screen 15 incl. Touch Screen Function - New digital drive technology made by B+R, quicker response time - Windows XP Soft SPS (SPS is integrated in CNC) - New real-time operating system incl. B+R automation runtime - Operation terminal incl. trackball for an easy operation - Programming place is executable on the control Integrated cartridge filter-system incl. filter pump, fill pump and flushing pump, infinitely variable exo-prog Menu-controlled creation of NC programs without acquirements of NC-syntax. Graphical demonstration of the prepared positions. Automation: exeron provides the automation specified according to your requirements. Please Contact us! 2 3

4 Innovations 1966 Foundation of the eroding job-shop by Mr. Herbert Walter, Development works for AEG-Elotherm First own product die-eroding machine HW Walter-exeron GmbH acquires all rights at the Multiform Erodiertechnik GmbH. (Former Deckel Erodiertechnik). Integration as 100% subsidiary company into the new founded exeron -Multiform GmbH Development of the first CNC-4-Axes-Eroding machine Series Digma presents the series HSC 300 with Heidenhain Control itnc Presentation of Gantry eroding center exeron 304E at EMO Hannover. Will be considered worldwide as trendsetter still up to date Foundation of DIGMA GmbH. Target: Digitalization machine for tool and mold making mafell Maschinenfabrik Oberndorf (Market leader for Professionalwood working machines) takes over Herbert Walter GmbH as 100% shareholder. Changing the corporate form into Walter-exeron GmbH exeron takes over the brand DIGMA from Chiron-Werke Tuttlingen. Completion of the previously produced CNC Electrical Discharging Machine (EDM) Centers by a complete series of HSC Processing Centers (High Speed Cutting) Move to new factory in Oberndorf. 30 Years eroding machines from exeron and 3 Years HSC-Machines.

5 company References 4 5

6 HSC machines in overview HSC 200 HSC 300 HSC 600 HSC 500 Technical Data HSC 800 Model exeron HSC 200 exeron HSC 300 exeron HSC 500 exeron HSC 600/5 exeron HSC 800/5 Travel X x Y x Z 200 x 250 x 250 mm 480 x 340 x 355 mm 620 x 570 x 350 mm 650 x 550 x 400 mm 900 x 695 x 520 mm Work piece table 200 x 250 mm 470 x 400 mm 650 x 600 mm Ø 410 mm Ø 460 mm Distance table/quill 390 mm 495 mm 520 mm 600 mm 545 mm Work piece weight max. 100 kg 500 kg* 700 kg* 200 kg 200 kg* Overall machine size W x L x H 1200 x 1800 x 2700 mm 2200 x 2150 x 2450 mm 3250 x 2300 x 3000 mm 2200 x 2400 x 2900 mm 3400 x 2500 x 3650 mm Spindle Rpm min min min min min -1 Spindle performance 10/13 kw 10/13 kw 10/13 kw 10/13 kw 20/25 kw Tool magazine 20/40 HSK 40-E 16/40 HSK 40-E 30/60 HSK 40-E 30/60/90 HSK 40/50-E 27/54/81 HSK 50-E Rapid traverse X/Y/Z 12 m/min 30 m/min 30 m/min 50 m/min 60 m/min Subject to technical changes Technical details without guarantee as well available as 3-ax-version * with reduced dynamic as well available as 3-ax-version

7 HSC-line Machine base out of polymer concrete High-frequency spindle ceramic bearing with oil-to-air lubrication, automatic tool clamping HVC 140-SB Tool holder: HSK 40 E for tools up to Ø 16mm HVC 150 Tool holder: HSK 50 E No mass-linked axis configuration - ideal rigidity - ideal thermo stability - ideal proportion of guide length and guide width in x-axis Laser measurement of the tools Process stability and precision Software for control of the 3D form Control of the tool - length - diameter - contour Direct drive - Motor is directly attached to the spindle - Torsion free transmission by high torque, direct flanged drives (in contrary to belt drives) - Control optimized drives are adapted to the machine dynamic Control Heidenhain itnc 530 smart 04 - HSC-functions for most accurate forecast path calculations and most rapidly processing of NC-programs within the given tolerance limit - Remote controller unit for easy operation on rigging of the machine 90-position tool-changer Infrared caliper The following brand are available: - Renishaw OMP-400, m&h TX/RX - Heidenhain TS and 5. Axis - Torque motors - Speed up to 200 U/min Automation: exeron provides the automation specified according to your requirements. Please Contact us! 6 7

8 Precision. Innovation. Special solutions in HSC- and EDM-technique. HSC-line 65 UNION AVENUE, SUDBURY, MA MACHINE TOOLS TURNKEY INSTALLATIONS AUTOMATION CELLS TOOLING TECHNICAL CENTERS FROM COAST TO COAST ARIZONA CALIFORNIA ILLINOIS MICHIGAN NORTH CAROLINA