CAST IRON SOIL PIPE & FITTINGS FOR BUILDING DRAINAGE WASTE & VENT SYSTEMS EN 877 / ISO 6594 / DIN 19522

Transcription

1 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE WASTE & VENT SYSTEMS EN 877 / ISO 6594 / DIN GREEN CHOICE SMART CHOICE

2 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Company Profile For over 90 years, the men and women who make up the McWane family of companies have demonstrated pride and a commitment to excellence in the products they make. Founded in 1921, McWane, Inc. is a family owned business based in Birmingham, Alabama, with 14 iron foundries and related businesses across the United States, Canada, Australia, China, India and Abu Dhabi. McWane s divisions focus on the safe, environmentally friendly manufacturing of ductile iron pipe, soil pipe, soil fittings and utility fittings, waterworks valves and fire hydrants, propane and compressed air tanks and fire extinguishers. McWane International was created in 1992 to accommodate the growing global demand for McWane products. This activity eventually grew into full coordination of the international sales efforts of McWane Inc. s manufacturing across the U.S.A., Canada, Australia, China and, most recently, our new plant in Abu Dhabi, UAE. We recognize a significant opportunity to manufacture and supply water, sewer and plumbing products for the Middle East and North African regions, said Ruffner Page, Jr., CEO of McWane, Inc. It s our next step towards bringing quality McWane products to even more of the world with our facility in Abu Dhabi. The growth of the company's international sales during the last two decades required more attention be focused outside the US, and McWane International was strengthened for this purpose. In addition to our U.S. made ASTM standard cast Iron soil pipe and fittings, McWane Gulf will be offering EN standard Tyler branded quality certified soil pipe and fittings in sizes ranging from 50mm up to 400mm diameters. Today McWane International works as a team to supply waterworks, fire protection and plumbing products world wide, as well as our new ductile iron poles. The team is active in South and North America, the Caribbean, the Middle East and Asia including China and the Pacific Islands. McWane is proud of our heritage and will continue our tradition of creating world-class quality products through our recognized family of manufacturers. McWane s global footprint has made an impact around the world. Our growing global operations are expanding this footprint to bring water to the world. 2

3 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE CONTENTS Page Pipe 4... Bends Branches Reducers Other Fittings Couplings and Collars Annexure Cast Iron Drainage Pipe Systems Installation & Testing Technical Specifications

4 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Design Dimensions Standards (DIN EN 877 / DIN 19522) Sealing area (coupling) Pipe Wall thickness E DE Dimensions Nominal size Outside diameter Wall thickness Insertion length Pipe weight Pipe Fitting (sealing zone) (empty) DN DE Tolerance E Tolerance e Tolerance t Approx. kg/m Pipe Product Range ECH - EN DN kg /piece ength (mm) ± ± ± ± ± ± ± ± ± ± ± 20 All dimensions in mm. 4 Pipe

5 x x A Division of McWane, Inc. CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE 15 bends x x 15 ECH - B15 DN X kg bends 30 ECH - B30 DN X kg bends x x 45 ECH - B45 DN X kg Bends 5

6 X3 X1 A Division of McWane, Inc. CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE 68 bends x 68 ECH - B68 DN X kg bends x x 88 ECH - B88 DN X kg Double bends (2 44 ) ECH - BB3 44 X2 X3 X1 44 DN X1 X2 X3 kg Bends 135 x ECH - B13 r 67 x DN K X kg K K 45 6 Bends

7 x x H A Division of McWane, Inc. CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE S Bends - Offset Pipes ECH - Q00 DN X H Single branch X2 X1 45 X3 ECH - H45 DN1 DN2 X1 X2 X Branches 7

8 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE 88 Single branch X2 X1 X ECH - H88 DN1 DN2 C X1 X2 X Double branch X1 X2 DN1 DN2 DN X3 X2 ECH - G88 DN1 DN2 C X1 X2 X X3 8 Branches

9 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE 88 Corner Double branch X1 X2 DN1 DN X3 DN1 DN2 ECH - HH2 DN1 DN2 C X1 X2 X DN Unequal branch DN1 ECH - HH3 DN1 DN2 DN3 X1 X2 X DN2 X1 DN3 X1 X3 X2 Branches 9

10 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Reducer DN 1 DN 2 A ECH - H88 DN1 DN2 A Bend with Side Opening ECH - G88 DN1 X1 X X Various Fittings

11 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Access Piece - with circular door d1 ECH - ZZ1 DN d1 d2 H d2 Access Piece - with rectangular door d ECH - ZZ2 DN d H D d2 Access Piece 11

12 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Down pipe support d 8 ø a ECH - JJ1 DN a d ø Item code Spigot Cap ECH - KK1 DN Item code Bends

13 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Vertical Siphon l2 ECH -NN1 DN A B b l2 l1 l3 100 a Parallel Branch 4 ECH - HH4 DN / Test door bends 88 ECH - BB9 DN WC bend X1 ECH - BB8 DN X1 H H Couplings 13

14 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Branch Traps h x1 x3 w ECH - NN2 DN h w x1 x l Bend with Heel Opening X x ECH - BB2 DN1 DN2 X X X x1 TY Branches c a ECH - HH5 DN1 DN2 a/mm c/mm I/mm Siphonic Traps X 2 X 3 H ECH - NN3 DN H X 1 14 Various Fittings

15 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Couplings for Hubless Cast Iron EN 877 Pipes We offer various types of couplings which is providing the perfect answer for joining hubless cast iron pipe and fittings in drainage, waste and vent systems. Our coupling is flexible, not only enabling it to accommodate possible disparities in joining pipe but also providing a permanent reliable sealing. Our range of coupling includes Type E, Type W and Type C. Our product range also includes combination grip collars for axial restraint performance. Fast Coupling Type - E Available with Stainless steel single collar this coupling is particularly useful for installation outside buildings or in soil. Sealing material is EPDM. Sizes up to DN100 are available with single screw connection and sizes DN125- DN200 are available with two screw designs. Materials Collar Frames : Stainless Steel Grips / ocking Parts : Stainless Steel Seals : EPDM Screws : Stainless Steel d D H SWH - W1E DN H Thickness (mm) Weight Kg Recommended for 3.5 Bar (0.35MPa) or below applications. Resistant to axial forces up-to 0.5 Bar on proper installation. Access Piece 15

16 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Splint Clip Drive - Type W Available with Stainless steel single collar single screw design, this coupling provides ease in handling. SWH - W1W DN D H Wieght Kg Recommended for 3.5 Bar (0.35MPa) or below applications. Non resistant to axial forces. Splint Clip Drive - Type C This is a simple type double screw, hubless coupling made up of a stainless strap, where two tightening plates are jointed together with two tightening screws and EPDM gaskets to provide the required tightness. These types of couplings can be easily removed and reassembled. SWH -W1C DN D Weight Kg Recommended for 3.5 Bar (0.35MPa) or below applications. Non resistant to axial forces. 16 Various Fittings

17 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Combination Grip Collar The Combination Grip Collars is a security collar with high pressure resistance combined with axial restraint performance. The grip collar is recommended as an added device used to lock the coupling and to make sure the performance of water tightness and mechanical stability of the pipework system is achieved. It is generally recommended to use Grip Collars along with non-grip couplings for internal pressures above 0.5 Bar. DN DN D D SWH - W1G DN D kg Parts and Materials 1. Screws : Galvanised Steel 2. Washers : Galvanised Steel 3. ocking Grip : Galvanised Steel 4. Metal Collar : Galvanized Steel Torque Table DN No. of Segments Maximum Axial Resistant Torque NM Screw Size Average Tightening Torque NM M M M M Various Fittings 17

18 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE Appendices 18 Branches

19 ANNEXURE 1 CAST IRON DRAINAGE PIPE SYSTEMS Cast iron soil pipes offer advantages such as strength, corrosion resistance and noise reduction that cannot be found in any other commercial piping. Cast Iron Soil Pipes and Fittings are the safest for your application and are comparatively better than any non-metallic drainage pipe system. Cast Iron is also a fully recyclable and an environmental friendly material. Our drainage pipe is made of Grey Cast Iron GG to EN 1561 produced by centrifugal technology with a corrosion resistant coating to meet EN 877/DIN 19522/ISO 6594 standards. The pipe is produced with strict quality control procedures in ISO 9001 certified factories. The Standard soil pipe and fittings are made to EN 877 coating System with Epoxy resin, sprayed, dipped and or with Fusion bonded epoxy coating systems. The advantages of Cast Iron soil pipes are: Fire Resistance Iron pipe possesses superior fire safety qualities since it cannot burn, does not produce toxic smoke or gases in fires as some other plastic products do, and it can be passed safely metal through firewalls. ower fire insurance premiums are an additional advantage for piping systems. It is not necessary to consider thermal loads in Cast Iron soil pipe systems compared to PE/PVC lines. Iron pipe has very low thermal expansion coefficients. However, with penetrations of cast-iron pipe through walls and ceilings subject to fire protection regulations, the heat transmission via cast-iron pipes must be taken into consideration Quiet Operation Cast Iron is a dense material which absorbs sound vibrations. Cast Iron is very quiet, muffling the noise from rushing wastewater more effectively than other options. In addition, our Seal and No-Hub jointing system blocks sound which travels along the pipe. This is important in hospitals, laboratories, hotels, offices and residential buildings. Strength Cast Iron pipe is strong enough to lie beneath foundations and is resistant to expansion and contraction caused by extreme temperatures. With high ring crushing loads, Iron Pipe can be buried or encased in concrete for decades of trouble-free service. Wall thickness is accurately controlled for the most efficient use of iron. Serviceability Cleaning of Cast Iron Plumbing systems can be undertaken without damage to the pipes with push rods or sharp cutting tools. No tendency for drain lines to sag between supports. Alterations or extensions can be made easily with a minimum interruption in system usage. Easier Storage and handling-sunlight, temperature extremes, or aging have negligible effect on Cast Iron. Couplings 19

20 ANNEXURE 2 Wise Choices Increase Building Safety Safe, Non-Combustible Cast Iron Piping vs. Toxic PVC Piping WE CAN A AGREE that a Green Building is a healthier and safer environment for all. So let s not disregard what s behind the walls or underfoot. Caution needs to be taken when adopting materials that may appear to be cheaper on the front end, only to discover unforeseen consequences in their product choices. Unfortunately some designers and contractors are value-engineering-out safe, non-combustible cast iron piping only to choose a perceived lower-cost plastic drainage system. Regrettably, there are unintended consequences with the chemistry of plastic Piping, as polyvinyl chloride is a known carcinogen which off-gasses at every stage of its lifecycle, it requires complex fire-stopping of wall penetrations, and when burned emits toxic byproducts. Use fire rated materials for enhanced safety. Fire and life safety is a goal that means a lot to everyone. We have a choice to use safe, non-toxic building materials in our buildings. Reducing the risk to the occupants is a matter of common sense. Do not specify un-safe toxic PVC/ABS* materials for storm and sanitary drain, waste and vent (DWV) plumbing systems for our buildings. According to information from Health Canada PVC and PVC - by-products contain known carcinogens.*** Certain Phthalates which are a group of chemicals used in plastics sometimes called plasticizers are known or suspected endocrine disruptors that impact and alter the human hormone system.**** What you didn t know about PVC: Polyvinyl Chloride Plastic pipe has a tremendous upstream toxicity impact as it releases phthalates (plasticizers) during use, off-gasses at every stage of its life, and when burned, releases sioxins. The plastic pipes are also joined together by using toxic cement containing volatile organic compounds (VOCs), also a known toxin. **PVC is dangerous to human health and the environment throughout its entire life cycle. * ** *** **** be-aware/harmful-substancesand-environmental-risks/phthalates/?region=on Cast Iron Piping Reclaimed, Recycled, Responsible Fire It is non-combustible and durable. Sound It is a QUIET piping system. Green Product It is a non-toxic and a sustainable building material made from recycled material and is recyclable. Conclusion Engineers, designers and contractors have a choice. Cast iron Pipe - The Smart Plumbing Choice for safe earning Environments. According to informations provided by Cast Iron soil pipe division, Canadian Foundry association, Ontario 20

21 Installation & Testing SS Couplings to hubless cast iron Soil Pipe & Fittings Description SS Couplings consist of a Stainless steel metal collar clamp assembly and a molded one-piece EPDM sealing sleeve. The coupling is used to join hubless cast iron soil pipe and fittings made according to EN877 for using in gravity drainage applications in buildings. Sealing sleeves are made of EPDM as the sole elastomer. Chemical characteristics of EPDM assure that the gasket will not decay or deteriorate from contact with effluents in the pipe or in the soil around the pipe. The stainless steel collar and clamp assemblies are corrosion-resistant. Basic Installation Procedures Following procedures can be used depending upon the type of coupling Step-1 Slide down one side of the coupling to the end of the Pipe or socket to fully seat, ensuring that the central inner ring is tight against the pipe end. Step-2 Ease the next pipe into the other end of coupling. Step-3 Evenly tightens the bolts or screws to the recommended torque setting using a wrench or ratchet or power screw driver. Type E couplings and large size coupling can be also installed by removing the rubber seal first and slide the seal to the first pipe to the central inner ring. Step 2 is to push the second pipe end to the rubber seal and set it to the central ring. Step 3 is to lay the metal collar around the sealing and to insert the bolt and to tight it to the required torque. Testing Instructions According to EN877 Section 4.5, water tightness couplings may not exhibit any visible leakage under test conditions when hydrostatic pressure is applied. The installation standards to meet EN12056-Sec for Water and Gas Tightness and Section 6.3 for fixing and supporting. Please refer to the standards. Special care to be taken for drainage pipelines which may subject to a pressure higher than 0.50 bar. Grip collars are recommended for such applications. TEST: For best results, test one floor at a time. The system should be properly restrained; all bends, changes of direction and ends of runs should be restrained. Couplings 21

22 CAST IRON SOI PIPE & FITTINGS FOR BUIDING DRAINAGE A Division of McWane, Inc. ANNEXURE 4 TECHNICA SPECIFICATIONS SOI PIPES & FITTINGS Internal epoxy resin coating with high Quality properties (approx. 120 µm) Grey Cast Iron Grade: EN1561 High quality primer external coating (approx. 80 µm) Material Grey Cast Iron to EN 1561, Material Grade of EN-GJ-150 / EN-J1020 / Equivalent. Design Standard BS EN 877 / ISO 6594 /DIN19522 PIPE COATINGS External surface Anti-corrosive primer coating, Red/Brown Colour with Minimum of 80 µm thickness. Internal surface Two-part epoxy coating, Yellow colour with Minimum of 120 µm thickness. FITTING COATINGS Fittings are internally and externally coated with red epoxy coating, to a thickness of 80 µm. This can be Fusion bonded epoxy, wet epoxy spray or Dip epoxy coating. 22

23 McWane Gulf is an ISO 14001:2004 manufacturing facility and also certified to OHSAS 18001:

24 McWane International 1201 Vanderbilt Road,Birmingham A 35234, USA inquiries@mcwaneintl.com McWane Gulf PO Box 4305, Abu Dhabi, UAE sales@mcwanegulf.com McWane international, McWane Gulf and Tyler Union are divisions of McWane Inc. USA Copyrights Reserved MGUF/SP/40/2016