STARBIDE Crucibles DESCRIPTION. STARRBIDE s a high quality tar-bonded silicon carbide crucible.
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1 STARBIDE Crucibles DESCRIPTION STARRBIDE s a high quality tar-bonded silicon carbide crucible. STARRBIDE is an established product with a proven trackrecord through extensive worldwide sales. It is designed to provide reliable performance across the full range of non ferrous melting and holding applications. APPLICATIONS Consistent performance for aluminum as well as for higher temperature alloys such as brass and bronzes. Other variants are available for specific applications. TYPICAL METAL CASTING TEMPERATURE 1300ºF 2200ºF 700ºC 1200ºC PERFORMANCE CHARACTERISTICS Good thermal shock resistance Good resistance to attack by chemical treatment agents High mechanical strength IDENTIFICATION STARRBIDE crucibles are colored black. PATTERN RANGE STARRBIDE crucibles are available in a comprehensive range of shapes and sizes to suit most end-user requirements. Custom sizes available by special request. Heavy wall (HW) can be supplied. A wide range of pouring lips are available. QUALITY STARRBIDE is manufactured to ISO9001:2000 quality standards. PREHEATING / FIRST USE Crucibles should be preheated empty until they reach a bright-red color 1472ºF (800ºC). This procedure drives off any moisture absorbed in shipping and sets the glaze to achieve maximum oxidation resistance. The time needed to preheat depends on the size of the crucible. Typical times from cold to red heat are 30 minutes for crucibles with 700 lbs aluminum capacity, up to 70 minutes for crucibles with between lbs aluminum capacity. CHARGING As soon as the crucible becomes hot all over, charge and melt immediately. Charge light returns first to form a cushion for heavier metal to follow. Use tongs to charge ingots. Place large pieces and ingots vertically. MorganMMS is a business within the MEM Division of The Morgan Crucible Company plc.
2 BILGE TOD HT BOD BLG Wall Al Brass TOD HT BOD BLG Wall Al Brass 1 3 1/2 3 3/4 2 3/8 3 3/8 3/ /8 2 5/8 4 3/ /4 5 3/4 3 1/8 4 3/4 1/ /4 6 1/2 3 7/8 5 3/8 1/ /8 7 1/8 4 1/4 5 7/8 1/ /4 8 3/ /4 5/ /8 8 1/2 4 1/2 6 7/8 5/ / /4 7 1/4 5/ /2 9 1/2 5 1/2 7 1/2 3/ /8 9 7/8 5 5/8 8 3/ /8 10 1/2 6 1/8 8 3/8 3/ /2 11 5/8 6 7/8 9 5/8 7/ /4 13 7/8 8 1/8 11 1/4 7/ /8 14 5/8 8 7/8 12 1/ /8 15 1/4 9 1/4 12 3/4 7/ /8 15 7/8 9 1/2 12 7/ /8 16 3/8 9 3/4 13 3/ /2 16 7/ /8 1 1/ /8 17 1/2 10 3/8 14 1/4 1 1/ /4 18 1/ /4 1 1/ /8 19 3/8 11 1/2 15 3/4 1 3/ /4 20 1/4 12 1/4 16 3/4 1 3/ /2 20 7/8 12 1/2 16 3/4 1 5/ /2 12 5/8 17 3/8 1 1/ /2 22 5/8 12 1/4 18 1/8 1 3/ /4 22 3/4 13 3/8 18 1/4 1 3/ /2 24 1/2 14 1/2 19 1/4 1 5/ BILGE SHAPE MEASUREMENTS BOWL,BASIN, CYLINDER, BUC SHAPE MEASUREMENTS BOWL TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass 200-B 22 1/ / B 22 1/2 18 1/ / B 27 1/ / B 27 3/8 17 1/ / B 27 3/ / B / / B 28 1/8 22 3/ / B / B 34 1/4 23 3/ / B 34 1/2 25 1/ / B 34 5/ /
3 BOWL SHAPE TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass / / / / / / / / / / LB 17 5/ / / / BASIN TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass / /4 1 3/ / /4 1 3/ / /4 1 3/ / /4 1 3/ / /4 1 3/ / /4 1 3/ / /4 1 3/ / /4 1 3/ / /4 1 3/ / / / /2 1 3/ BASIN TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass /2 1 1/ /2 1 5/ /2 1 1/ /2 1 1/ /2 1 1/ /2 1 1/ /2 1 1/ /2 1 1/ /2 1 1/ /2 1 1/ /4 1 3/ / BASIN TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass / /4 1 3/4* * / /4 1 3/4* * / /4 1 3/4* * / /4 1 3/4* * / /2 1 3/4* * ,000 BASIN TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass / / / / / / / / / / / / /4 37 1/ / / /
4 20,000 BASIN TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass /4 38 1/ / / / / / LB 30 3/ / LB 30 3/ / LB 30 3/ / ,000 BASIN TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass /8 20 1/ / /8 23 1/ / / / /8 27 1/ / /8 28 3/ / / / /8 31 7/ / /8 34 7/ / /8 37 3/ / /8 38 3/ / /8 41 3/ / / / LB 28 1/ / LB 28 1/ / LB 28 1/ / LB 28 1/ / ,000 BASIN TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass /8 32 1/ / / / /8 38 1/ / /8 39 1/ / / / / / XU BASIN TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass 1014XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/ XU 20 3/ /4 1 3/
5 2000 XU BASIN TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass 2414XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ XU /2 1 1/ BUC TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass BUC /4 27 1/ BUC /4 27 1/ BUC /4 31 1/ BUC /2 29 1/2 15 3/ BUC /4 35 3/8 15 3/ CYLINDER TOD HT BOD Wall Al Brass TOD HT BOD Wall Al Brass P 5 3 1/ / P /4 6 3/4 4 1/ P / / P /8 9 3/4 5 1/ /2 11 7/8 6 5/ / /2 14 3/4 10 1/ /4 16 3/4 11 7/ /4 18 3/4 11 7/ LUG / Aug /8 20 1/4 15 1/8 1 1/ / /8 1 1/ LUG 15 1/ /8 1 1/ / /2 22 3/4 18 1/ / / /2 33 1/2 18 1/ /2 18 3/ / / / / /4 1 5/
6 INSTALLING THE CRUCIBLE TILTING FURNACES The use of a base block made of the same material will ensure uniform heating of the crucible base and help reduce thermal strains. The base block should have the same or slightly larger diameter as the base of the crucible to provide adequate support. For optimum heat transfer and melting efficiency, the height of the base block should be such that the base of the crucibles is level with the center line of the burner. The base block and crucible should be installed centrally in the furnace. Cement the base block on the floor of the furnace; make sure it is centrally located and level. Place the crucible centrally onto the base block. Use Morcem 900 to bond base block and crucible together. Place the grip bricks 3 below the top edge of the crucible, leaving a 1/4 space between the crucible wall and grip bricks. Insert cardboard or carbonaceous material in the space. Leave a space of 1-1/2 below the spout for expansion. BALE OUT FURNACES The crucible should have a 1/8 gap between the top edge of the crucible and the cover, to allow for expansion of the crucible. Too small of a space can lead to cracking at the top of the crucible. Place a layer of insulating material, such as ceramic fiber between the cover and the top edge of the crucible to seal the gap. Ensure this insulation touches only the top edge of the crucible and not the side. The top steel ring must have a 1/2 space between it and the inside of the crucible to allow for expansion. Too small of a space can lead to cracking at the top of the crucible. SAFETY Proper safety clothing must be worn at all times, refer to AFS standards. Ensure that no moisture is introduced into the melt. CRUCIBLE CARE For additional information on Morgan MMS products & services or to find a location nearest to you, please visit: STARBIDE0211 All dimensions are subject to normal manufacturing tolerances. Morgan Molten Metal Systems reserves the right to change specifications at any time. Not responsible for any typographic errors
STARRBIDE Crucibles. Product Information MOLTEN METAL SYSTEMS DESCRIPTION
Product Information STARRBIDE Crucibles DESCRIPTION STARRBIDE s a high quality tar-bonded silicon carbide crucible. STARRBIDE is an established product with a proven trackrecord through extensive worldwide
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