Special tools 1. Turbines T2 / T3 (CONTROL / Racer / mini) D B ( ) A ( ) C ( )

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Elinor Dickerson
6 years ago
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2 List of Contents 1 Special tools Replacing the Rotor Assembly Replacing the Spray Cap Dismantling the coupling fitting Replacing the bill valve Replacing the Halogen Lamp - W&H / Bien Air Dismantling the head drive Assembling the head housing Assembling the coupling fitting Functional inspection Technical Data - Turbines with Sirona Connection Technical Data - Turbines with KaVo Connection Technical Data - Turbines with W&H Connection Technical Data - Turbines with Bien Air Connection Technical Data - Turbines with NSK Connection Technical Data - Turbines with NSK QD Connection Spare parts - T2 CONTROL / Racer / mini Spare parts - T3 Racer / mini Spare parts - Turbine with Sirona Connection Spare parts - Turbine with KaVo Connection Spare parts - Turbine with W&H Connection Spare parts - Turbine with Bien Air Connection Spare parts - Turbine with NSK Mach Connection Spare parts - Turbine with NSK QD-J Connection Turbines T2 / T3 (CONTROL / Racer / mini) D

3 Special tools 1 B ( ) A ( ) C ( ) Turbines T2 / T3 (CONTROL / Racer / mini) D

4 Replacing the Rotor Assembly 2 Sirona KaVo W&H Bien Air NSK Mach Sirona KaVo W&H Bien Air NSK Mach NSK QD (T3 Racer) Sirona KaVo W&H Bien Air NSK NSK QD (T3 mini) 1. Grasp the pressure cover with the matching recess of key A; unscrew and remove cover. Remove the defective rotor assembly. Remove O-rings 72/72a from cover and housing (tweezers, probe). The housing of the turbine head must be clean, remove dirt and bearing residue if necessary. Please clean using only T1 Spray. With each rotor change, basically both O-rings must be exchanged! The two new O-rings must not be inserted twisted. To insert the new O-ring in the turbine head housing you must first attach the guide bush supplied FB in the turbine head housing. The hole in the guide bush enables placing the O-ring 72a exactly into the groove. FB A ( ) 72 72a 72a CONTROL Racer mini ATTENTION! Do not use a pointed object to insert! Turbines T2 / T3 (CONTROL / Racer / mini) D

5 Replacing the Rotor Assembly 2. Carefully insert the new rotor assembly in the cover. Screw cover with rotor assembly into turbine head by hand and screw it tight with the prescribed tool A. A ( ) ATTENTION! Otherwise there is a danger of the cover coming undone, thus allowing the rotor and the drilling instrument to fall into the patient s throat. Then spray for one second. 3. Clamp FG instrument and stabilize it in the O-ring seats by rotating and pulling the rotor assembly. Let turbine run briefly without cooling spray. Turbines T2 / T3 (CONTROL / Racer / mini) D

6 Replacing the Spray Cap 3 Spray repair set*: 1 nozzle spray nozzle spray nozzle spray * contains: Tools K / L / N 2 Spray rings 4 O-rings 4 screws L Spray insert**: 1 nozzle spray nozzle spray nozzle spray N K ** contains: Tools K / L / N 1 Spray ring 2 O-rings 2 screws i Notice: Similar to T1 LINE / T1 CLASSIC and Turbine T1 Turbines T2 / T3 (CONTROL / Racer / mini) D

7 Replacing the Spray Cap Use the spray key K to unscrew the spray screw 252 counter-clockwise and remove it. For turbines with FG chucks, use the end of the key with the thin guide shaft K.2. The end of the key with the thick guide shaft K.1 is used for motor-driven handpieces with a WB chuck. Then insert the extracting tool L in the spray cap 247. Pinch the extracting tool and pull the spray cap 247 out of the head. K K K.1 ATTENTION! Do not use O-ring and spray screw any more. Clean the chamber* in the head thoroughly. If necessary clean the air and water channels thoroughly but carefully with cleaning wires M. Then let the turbine run briefly with spray to rinse the (air and water) channels. M * 247 L Before inserting the new spray cap 247, you must slip an O-ring 251 onto it with the attachment sleeve N. This is done by inserting the spray cap in the attachment sleeve up to the stop and then sliding a new O-ring over the sleeve and onto the cap. ATTENTION! The O-ring 251 has not to damaged and must not come to lie in the ring groove**. Then spray the O-ring with T1 Spray, set the position of the spray nozzle(s) and insert the spray cap in the head. Use the spray key to fasten the spray cap with a new spray screw. 247 ** N 251 Then run the turbine with cooling spray and check the exit spray. Turbines T2 / T3 (CONTROL / Racer / mini) D

8 Overview of Turbines Dismantling the coupling fitting 4 Sirona Connection T2 CONTROL T2 Racer T2 mini T3 Racer T3 mini KaVo Connection T2 CONTROL T2 Racer T2 mini W&H Connection T2 CONTROL T2 Racer T2 mini T3 Racer T3 mini Bien Air Connection T2 CONTROL T2 Racer T2 mini T3 Racer T3 mini NSK Mach Connection T2 CONTROL T2 Racer T2 mini T3 Racer T3 mini NSK QD-J Connection T3 Racer T3 mini Turbines T2 / T3 (CONTROL / Racer / mini) D

9 Dismantling the coupling fitting according to Sirona Connection: Dismantling the coupling fitting 1. Unscrew the outer sleeve Remove the coupling fitting 302 from the frontpart of the turbine ATTENTION! Note the two balls 83 which belong to the lock-in mechanism and can fall out with the broken spring washer Loosen the centering disk 93 carefully with a screwdriver from the coupling fitting 302 and take it out. Take out the spring washer 81 an take off the balls Turbines T2 / T3 (CONTROL / Racer / mini) D

10 Replacing the bill valve 5 1. It is recommended that the Centering disk and all O-rings 94/95 of the coupling fitting be replaced with each bill valve exchange. The bill valve 301 is located in the pipe extension behind the O-ring 95* and the vernay sleeve 300. Remove O-rings 94/95, vernay sleeve 300 and bill valve 301 with probe * Insert the new bill valve 301 using a twopart tool B. Insert B1 into the pipe extension until lokked in place. Slightly compress bill valve 301 and push outward with its nose in B1. With B2 hold nose tip and press valve until it locks in place. Slide in vernay sleeve 300. B2 300 B1 B ( ) Insert O-rings 94/95 and preserve with T1 spray. Turbines T2 / T3 (CONTROL / Racer / mini) D

11 den Sprayaustritt kontrollieren. W&H Replacing the Halogen Lamp - W&H / Bien Air 6 1. Lift up lamp holder 139 at head end* and remove it. Press defective halogen lamp 281 from the back out of its socket. ** * 139 Insert new lamp 281 observe position of the contact surfaces! Wipe glass envelope with a clean cloth and insert lamp holder139 again. i NOTE: Before inserting a new lamp holder, remove the small web**. 281 Bien Air 2. Lift up lamp holder 162 at head end* and remove it. Pull defective halogen lamp 281 forward out of its socket. ** 281 * 162 Insert new lamp 281 observe position of the contact surfaces! Wipe glass envelope with a clean cloth and insert lamp 162 again. i NOTE: When replacing the lamp holder, take care to ensure that contact pin** is not bent or damaged. Turbines T2 / T3 (CONTROL / Racer / mini) D

12 Dismantling the head drive Take out the o-ring 45. Unscrew the screws 25 with a screwdriver and take them out Take out the coupling washer 20 and the support washer Pressing the light rod into the outer sleeve with the thump 5.1 (so that it will not be damaged by the outer edge of the outer sleeve) and take out the outer sleeve Take out the Spacer 30 carefully. 5. Take out the Light rod Take out the gasket-ring Take out the o- ring ATTENTION! Note the putted in pin 40, it is used as anti-twist plate Turbines T2 / T3 (CONTROL / Racer / mini) D

13 For assembling the head housing use a magnifying glass with lamp. Assembling the head housing 8 ATTENTION! Note the putted in pin 40, it is used as anti-twist plate. 1. Put on the O-ring Put a lot of oil* on the light rod 10 and gasket-ring 15. Insert the light rod 10. Put the Gasket-ring 15 into the head housing and press through the light rod 10. Slide on the outer sleeve 5 up to the light rod 10. Mount the spacer 30 with the inner phase 30.1 onto the direction of the head. Press through the light rod 10 with the thump and push the outer sleeve 5 over the gasket-ring 15. Press the light rod 10 to front mm * ATTENTION! Don t damage the Gasket-ring 15, it has to fit even. 3. Slide on the coupling washer 20 and the support washer Fit the O-ring 45 on the outer sleeve 5. Fix screws 25 with Loctite 221** and insert at the wall end up to the head past spacer 30. Fixe the screws 25 by hand with a screwdriver ** Turbines T2 / T3 (CONTROL / Racer / mini) D

14 Assembling the coupling fitting Slide the centering disk 93 on the coupling fitting Put in the balls 83 and slide on the spring washer Slide the coupling fitting 302 on the turbine front part Screw on the outer sleeve Turbines T2 / T3 (CONTROL / Racer / mini) D

15 Functional inspection Inspect lock function of the turbine on the quick action coupling. 2. Test the retention force of the colletzlwkwrroc. The extraction force should not exceed 1FP. (Tool C displays this value when unscrewing from the collet via calibration marking). C ( ) 3. Clamp boring instrument and test speed with an input pressure of 2.7 bar: No-load speed: T2 CONTROL rpm-1 +20%, T2/T3 Racer and mini rpm-1 ±10%. The turbine should be almost vibration-free when held and the noise should correspond to a good comparitive turbine of its kind. Turbines T2 / T3 (CONTROL / Racer / mini) D

16 Technical Data - Turbines with Sirona Connection T2 Turbines 3 different head sizes: CONTROL, Racer and mini, 3 different spray options:1-nozzle, 2-nozzle, 3-nozzle, with illumination, for the Sirona quick coupling. Operating pressure (flowing): Propellant air Air consumption Return air 2,7 bar ± 0,1 bar 43 ± 4 Nl/min < 0,15 bar Sprayair 2,7 bar Spraywater 2,0 bar Recommended water in the spray at least 50 ml/min. The stated pressures can be checked by service by means of test star between hose and quick coupling. No-load speed: T2 CONTROL rpm-1 +20%, T2/T3 Racer and mini rpm-1 ±10%. 2. T3 Turbines 2 different head sizes: Racer and mini, 3 different spray options:1-nozzle, 2-nozzle, 3-nozzle,, witouth illumination, for the Sirona quick coupling. Operating pressure (flowing): Propellant air Air consumption Return air 2,7 bar ± 0,1 bar 43 ± 4 Nl/min < 0,15 bar Sprayair 2,7 bar Spraywater 2,0 bar Recommended water in the spray at least 50 ml/min. The stated pressures can be checked by service by means of test star between hose and quick coupling. No-load speed: rpm-1 ±10%. Turbines T2 / T3 (CONTROL / Racer / mini) D

17 Technical Data - Turbines with KaVo Connection T2 Turbines 3 different head sizes: CONTROL, Racer and mini, 3 different spray options:1-nozzle, 2-nozzle, 3-nozzle, with illumination, for the Multiflex LUX -quick coupling of the company KaVo. Operating pressure (flowing): Propellant air Air consumption Return air 2,7 bar ± 0,1 bar 43 ± 4 Nl/min < 0,15 bar Sprayair 2,7 bar Spraywater 2,0 bar Recommended water in the spray at least 50 ml/min. The stated pressures can be checked by service by means of test star between hose and quick coupling. No-load speed: T2 CONTROL rpm %, T2 Racer and mini rpm -1 ±10%. Turbines T2 / T3 (CONTROL / Racer / mini) D

18 Technical Data - Turbines with W&H Connection T2 Turbines 3 different head sizes: CONTROL, Racer and mini, 3 different spray options:1-nozzle, 2-nozzle, 3-nozzle, with illumination, for the ROTO QUICK-quick coupling of the company W&H. Operating pressure (flowing): Propellant air Air consumption Return air 2,7 bar ± 0,1 bar 43 ± 4 Nl/min < 0,15 bar Sprayair 2,7 bar Spraywater 2,0 bar Recommended water in the spray at least 50 ml/min. The stated pressures can be checked by service by means of test star between hose and quick coupling. No-load speed: T2 CONTROL rpm %, T2 Racer and mini rpm -1 ±10%. 2. T3 Turbines 2 different head sizes: Racer and mini, 3 different spray options:1-nozzle, 2-nozzle, 3-nozzle,, witouth illumination, for the ROTO QUICK-quick coupling of the company W&H. Operating pressure (flowing): Propellant air Air consumption Return air 2,7 bar ± 0,1 bar 43 ± 4 Nl/min < 0,15 bar Sprayair 2,7 bar Spraywater 2,0 bar Recommended water in the spray at least 50 ml/min. The stated pressures can be checked by service by means of test star between hose and quick coupling. No-load speed: rpm -1 ±10%. Turbines T2 / T3 (CONTROL / Racer / mini) D

19 Technical Data - Turbines with Bien Air Connection T2 Turbines 3 different head sizes: CONTROL, Racer and mini, 3 different spray options:1-nozzle, 2-nozzle, 3-nozzle, with illumination, for the Unifix L-quick coupling of the company Bien-Air. Operating pressure (flowing): Propellant air Air consumption Return air 2,7 bar ± 0,1 bar 43 ± 4 Nl/min < 0,15 bar Sprayair 2,7 bar Spraywater 2,0 bar Recommended water in the spray at least 50 ml/min. The stated pressures can be checked by service by means of test star between hose and quick coupling. No-load speed: T2 CONTROL rpm-1 +20%, T2 Racer and mini rpm-1 ±10%. 2. T3 Turbines 2 different head sizes: Racer and mini, 3 different spray options:1-nozzle, 2-nozzle, 3-nozzle,, witouth illumination, for the Unifix-quick coupling of the company Bien-Air. Operating pressure (flowing): Propellant air Air consumption Return air 2,7 bar ± 0,1 bar 43 ± 4 Nl/min < 0,15 bar Sprayair 2,7 bar Spraywater 2,0 bar Recommended water in the spray at least 50 ml/min. The stated pressures can be checked by service by means of test star between hose and quick coupling. No-load speed: T2 CONTROL rpm-1 +20%, T2 Racer and mini rpm-1 ±10%. Turbines T2 / T3 (CONTROL / Racer / mini) D

20 Technical Data - Turbines with NSK Connection T2 Turbines 3 different head sizes: CONTROL, Racer and mini, 3 different spray options:1-nozzle, 2-nozzle, 3-nozzle, with illumination, for the MachLite/Phatelus-quick coupling of the company NSK. Operating pressure (flowing): Propellant air Air consumption Return air 2,7 bar ± 0,1 bar 43 ± 4 Nl/min < 0,15 bar Sprayair 2,7 bar Spraywater 2,0 bar Recommended water in the spray at least 50 ml/min. The stated pressures can be checked by service by means of test star between hose and quick coupling. No-load speed: T2 CONTROL rpm-1 +20%, T2 Racer and mini rpm-1 ±10%. 2. T3 Turbines 2 different head sizes: Racer and mini, 3 different spray options:1-nozzle, 2-nozzle, 3-nozzle,, witouth illumination, for the Mach-quick coupling of the company NSK. Operating pressure (flowing): Propellant air Air consumption Return air 2,7 bar ± 0,1 bar 43 ± 4 Nl/min < 0,15 bar Sprayair 2,7 bar Spraywater 2,0 bar Recommended water in the spray at least 50 ml/min. The stated pressures can be checked by service by means of test star between hose and quick coupling. No-load speed: T2 Racer and mini rpm-1 ±10%. Turbines T2 / T3 (CONTROL / Racer / mini) D

21 Technical Data - Turbines with NSK QD Connection T3 Turbines 2 different head sizes: Racer and mini, 3 different spray options:1-nozzle, 2-nozzle, 3-nozzle,, witouth illumination, for the QD-J-quick coupling of the company NSK. Operating pressure (flowing): Propellant air Air consumption Return air 2,7 bar ± 0,1 bar 43 ± 4 Nl/min < 0,15 bar Sprayair 2,7 bar Spraywater 2,0 bar Recommended water in the spray at least 50 ml/min. The stated pressures can be checked by service by means of test star between hose and quick coupling. No-load speed: T2 Racer and mini rpm-1 ±10%. Turbines T2 / T3 (CONTROL / Racer / mini) D

22 Spare parts - T2 CONTROL / Racer / mini 17 Sirona KaVo W&H Bien Air NSK Sirona KaVo W&H Bien Air NSK Sirona KaVo W&H Bien Air NSK 13 Replacement rotor package T2 CONTROL D Spray scew D Replacement rotor package T2 Racer D extracting tool D Replacement rotor package T2 mini D Spray key D Cover complete, Control D Attachment sleeve D Cover complete, Racer D Cleaning wire D Cover complete, mini D Tool T2 (for Cover) D O-ring 6,36x0,82mm Spray repair set 3D with tool D Spray repair set 2D with tool D Spray repair set 1D with tool D Spray cap 3D, compl D Spray cap 2D, compl D Spray cap 1D, compl D Spray cap 3D D Spray cap 2D D Spray cap 1D D O-ring 6,7x0,45mm Turbines T2 / T3 (CONTROL / Racer / mini) D

23 Spare parts - T3 Racer / mini 18 Sirona W&H Bien Air NSK NSK QD Sirona W&H Bien Air NSK NSK QD 43 Replacement rotor package T3 Racer D O-ring 6,7x0,45mm Replacement rotor package T3 mini D Spray scew D Cover complete, Racer D extracting tool D Cover complete, mini D Spray key D Tool T2 (for Cover) D Attachment sleeve D O-ring 6,36x0,82mm Cleaning wire D Spray repair set 3D with tool D Spray repair set 2D with tool D Spray repair set 1D with tool D Spray cap 3D, compl D Spray cap 2D, compl D Spray cap 1D, compl D Spray cap 3D D Spray cap 2D D Spray cap 1D D 3300 Turbines T2 / T3 (CONTROL / Racer / mini) D

24 Spare parts - Turbine with Sirona Connection 19 T2 CONTROL T2 Racer T2 mini T3 Racer T3 mini 1 Head CONTROL T D O-ring 10,5x1,5mm Head Racer T D mm ball DIN Head mini T D Centering disk D Head Racer T D O-ring 2,2x0,8mm Head mini T D O-ring 1,2x1,15mm Outer sleeve T2 Rep D Outer sleeve T2 Racer for Sirona D Outer sleeve T3 Rep D Outer sleeve T3 Racer for Sirona D Fiber optic D Outer sleeve T2 Control for Sirona D Sealing ring D Outer sleeve T2 Mini for Sirona D Coupling washer D Outer sleeve T3 Mini for Sirona D Coupling washer D Loctite Screw M 1,2x D Spray attachment, compl D Spacer D O-ring 5,5x1,03mm O-Ring 5,7 x 0, T1 Spray (6x250ml) D Zylinderstift 1 x Vernay sleeve D O-Ring 12 x 0, Bill valve D Spring washer D Coupling fitting Sirona D 3355 Turbines T2 / T3 (CONTROL / Racer / mini) D

25 Spare parts - Turbine with KaVo Connection 20 T2 CONTROL T2 Racer T2 mini 1 Head CONTROL T D mm ball DIN Head Racer T D Centering disk D Head mini T D O-ring 2,2x0,8mm Outer sleeve T2 Rep D O-ring 1,2x1,15mm Fiber optic D Outer sleeve T2 Racer for KaVo D Sealing ring D Outer sleeve T2 Control for KaVo D Coupling washer D Outer sleeve T2 mini for KaVo D Coupling washer D Loctite Screw M 1,2x D Spray attachment, Multiflex D Spacer D O-ring 3,5x1,2mm O-ring 5,7 x 0, O-ring 6,0x1,0mm Pin 1 x T1 Spray (6x250ml) D O-ring 12 x 0, Vernay sleeve D Spring washer D Bill valve D O-ring 10,5x1,5mm Coupling fitting KaVo D 3355 Turbines T2 / T3 (CONTROL / Racer / mini) D

26 Spare parts - Turbine with W&H Connection T2 CONTROL T2 Racer T2 mini T3 Racer T3 mini / 132 / Head CONTROL T D O-ring 1,2x1,15mm Head Racer T D Outer sleeve T2 Racer for W&H, compl D Head mini T D Outer sleeve T3 Racer for W&H, compl D Head Racer T D Outer sleeve T2 Control for W&H, compl D Head mini T D Outer sleeve T2 mini for W&H, compl D Outer sleeve T2 Rep D Outer sleeve T3 mini for W&H, compl D Outer sleeve T3 Rep D Lamp holder W&H, compl D Fiber optic D Loctite Sealing ring D Spray attachment, Multiflex D Coupling washer D O-ring 1,5x0,8mm Coupling washer D O-ring 6,0x0,75mm Screw M 1,2x D Halogen lamp, compl D Spacer D T1 Spray (6x250ml) D O-ring 5,7 x 0, Vernay sleeve D Pin 1 x Bill valve D O-ring 12 x 0, Coupling fitting D Centering disk D Throttle ring T3 / W&H D O-ring 2,2x0,8mm Turbines T2 / T3 (CONTROL / Racer / mini) D

27 Spare parts - Turbine with Bien Air Connection T2 CONTROL T2 Racer T2 mini T3 Racer T3 mini / 152 / Head CONTROL T D O-ring 1,2x1,15mm Head Racer T D Outer sleeve T2 Racer for Bien Air, compl D Head mini T D Outer sleeve T3 Racer for Bien Air, compl D Head Racer T D Outer sleeve T2 Control for Bien Air, compl D Head mini T D Outer sleeve T2 mini for Bien Air, compl D Outer sleeve T2 Rep D Outer sleeve T3 mini for Bien Air, compl D Outer sleeve T3 Rep D Lamp holder, compl D Fiber optic D Loctite Sealing ring D Spray attachment, Bien Air D Coupling washer D O-ring 1,5x0,8mm Coupling washer D O-ring 7,0x1,0mm Screw M 1,2x D Halogen lamp, compl D Spacer D T1 Spray (6x250ml) D O-ring 5,7 x 0, Vernay sleeve D Pin 1 x Bill valve D O-ring 12 x 0, Coupling fitting BA T2 Rep D Centering disk D Coupling fitting BA T3 Rep D O-ring 2,2x0,8mm Turbines T2 / T3 (CONTROL / Racer / mini) D

28 Spare parts - Turbine with NSK Mach Connection 23 T2 CONTROL T2 Racer T2 mini T3 Racer T3 mini 1 Head CONTROL T D Outer sleeve T3 Racer for NSK ML D Head Racer T D Outer sleeve T2 Control for NSK ML D Head mini T D Outer sleeve T2 mini for NSK ML D Head Racer T D Outer sleeve T3 mini for NSK ML D Head mini T D Fiber optic NSK D Outer sleeve T2 Rep D O-ring-Set NSK ML (3x6 pieces) D Outer sleeve T3 Rep D O-ring 7,2x0,7mm Fiber optic D O-ring 4,5x0,8mm F Sealing ring D O-ring 11,5x1,0mm Coupling washer D O-ring 2,3x0,8mm F Coupling washer D Loctite Screw M 1,2x D O-ring 1,5x0,8mm Spacer D Spray attachment, NSK ML D O-ring 5,7 x 0, T1 Spray (6x250ml) D Pin 1 x Vernay sleeve D O-ring 12 x 0, Bill valve D Centering disk D Coupling fitting NSK D O-ring 2,2x0,8mm Rest pin NSK T D O-ring 1,2x1,15mm Rest pin NSK T D Outer sleeve T2 Racer for NSK ML D 3355 Turbines T2 / T3 (CONTROL / Racer / mini) D

29 Spare parts - Turbine with NSK QD-J Connection / T3 Racer T3 mini Head Racer T D Outer sleeve T3 Racer for NSK QD-J D Head mini T D Outer sleeve T3 mini for NSK QD-J D Outer sleeve T3Rep D Loctite Fiber optic D Spray attachment, NSK QD-J D Sealing ring D O-ring 1,5x1,0mm F Coupling washer D O-ring 6,0x0,8mm Coupling washer D T1 Spray (6x250ml) D Screw M 1,2x D Vernay sleeve D Spacer D Bill valve D O-ring 5,7 x 0, Coupling fitting NSK QD-J D Pin 1 x O-ring 12 x 0, Centering disk D O-ring 2,2x0,8mm O-ring 1,2x1,15mm Turbines T2 / T3 (CONTROL / Racer / mini) D

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