Certification and Shop Approval for Repair Work on Rotor Blades
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1 ENERGY Certification and Shop Approval for Repair Work on Rotor Blades DNV GL Renewables Certification Markus Selinka 1 SAFER, SMARTER, GREENER
2 AGENDA 01 New standard and new service specification 02 Certification of repairs during manufacturing 03 Shop approval for repair service provider 2 SAFER, SMARTER, GREENER
3 DNV GL Renewables Certification Rotor Blades 12 rotor blade experts in Hamburg, Copenhagen & Shanghai Intercultural & interdisciplinary Worked on standard since mid of 2014 Broad experience in standardization work (e.g. from IEC committees) 3
4 Our new standard DNVGL-ST-0376 Content: Preamble 1 Introduction 2 Design 3 Materials 4 Full scale blade testing 5 Manufacturing 6 Transport and installation NEW 7 In-service inspections and maintenance NEW 8 Repair of manufacturing non-conformities NEW 9 Repair of in-service damages NEW Annexes Overall objective: based on continuous feed-back from the industry create a more comprehensive, yet more flexible standard improve product quality and reliability in operation reduce overall cost of energy 4
5 Our new service specification DNVGL-SE-0436 Gearbox Manufacturer Rotor Blade Manufacturer Tower Manufacturer Welded Components Electrical Components service specification: DNVGL-SE
6 AGENDA 01 New standard and new service specification 02 Certification of repairs during manufacturing 03 Shop approval for repair service provider 6 SAFER, SMARTER, GREENER
7 Certification of repairs during manufacturing 7
8 Certification of repairs during manufacturing the approach of generic standard repairs can be embedded in various certification modules 8
9 Certification of repairs during manufacturing DNVGL-ST-0376 contains requirements for: repair specification (documentation) repair materials design of the repair verification calculations testing WORK INSTRUCTION Repair Specification MATERIALS Repair Material Specification S N 9
10 Certification of repairs during manufacturing Guidance for generic repair specification Type of damage to be repaired Repair process (incl. parameters) Materials Verification of repair solutions Based on test results Application of partial reduction factors 10
11 AGENDA 01 New standard and new service specification 02 Certification of repairs during manufacturing 03 Shop approval for repair service provider 11 SAFER, SMARTER, GREENER
12 Shop approval for repair service provider Process for a Shop Approval Certificate Certification Report Onsite Inspection Document Review Application for Approval [Detailed certification process] Shop Approval - Tower and Monopile Shop Approval - Welded Components Shop Approval Rotor Blades Shop Approval Main Bearings Shop Approval - Gearbox Shop Approval Electrical Components Shop Approval Cast Components Shop Approval Main Shaft 12
13 Shop approval for repair service provider Example of a repair 13
14 Shop approval for repair service provider 14
15 Shop approval for repair service provider 15
16 Shop approval for repair service provider 16
17 Shop approval for repair service provider Evaluation of repair service providers: staff qualification repair materials processing capabilities equipment repair execution quality management reporting Safe execution of repair Shop Approval Higher durability of repaired structure improved quality and reliability of the rotor blade in operation 17
18 Shop approval for repair service provider Minimizing -Delays -Costs -Efforts -Risks Maximizing -Marketing potential -Improving processes and products Increased confidence of the wind turbine manufacturer, investors, insurers, banks, operators and authorities in your product and service 18
19 Thank you for your attention! Markus Selinka SAFER, SMARTER, GREENER 19
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