In This Section. Structured Cable Management Systems. Carlon Orange Low-Voltage Structured Cable Management Systems J-1
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1 In This Section Carlon Orange Low-Voltage Structured Cable Management Systems Overview...J-2 J-5 Boxes and Brackets...J-6 J-11 Raceway and Fittings...J-12 J-13 Accessories...J-14 J-1
2 tnb09_gm102_j_02_03:tnb09_gm102_j_02_03 1/27/10 10:36 AM Page J-2 Overview Carlon Orange Structured Cable Management System Carlon Structured Cable Management System (SCMS) is designed for general purpose low-voltage residential wire and cable management. This series of boxes and brackets are accompanied by a corrugated conduit system and accessories to future-proof your home J-2 Cable management systems that make installation faster and better.
3 Overview 1 Dual-Voltage Box/Bracket Here s a smart alternative for where you would normally use separate highand low-voltage boxes. Designed to fit a standard two-gang faceplate, this component combines an electrical box and low-voltage bracket into a single unit for fast, easy installation. No alignment tools are required and easy nail-on mounting provides precise placement and a professionally finished appearance. Resi-Rings accept 3 4" Resi-Gard fittings only....sc200dv Why waste time mounting, then trying to line up separate high-voltage and low-voltage boxes, and still end up with something not quite right? Our Dual-Voltage Box/Bracket lets you do it all in one fast, easy step with perfect alignment every time. 2 Low-Voltage Add-On Bracket This low-voltage bracket provides a low-voltage outlet next to a previously installed high-voltage outlet. Great for both new construction and rework, it attaches easily to most electrical boxes and is designed to fit a standard two-gang faceplate. Resi-Rings accept 3 4" Resi-Gard fittings only....sc100sc 3 Low-Voltage Adjustable Brackets Our Low-Voltage Adjustable Brackets are the perfect solution for tile, paneling or stucco. A bracket enables quick, easy stud mounting and a turn of the screw adjusts to any wall thickness. It s great for retrofit/installation upgrades. Replace the single-gang bracket with a two-gang bracket or switch services to a high-voltage Adjust-A-Box device.... SC100ADJC (shown) and SC200ADJC Attaching the Add-On Bracket is a snap. You just remove the back of the double-sided tape (1), clip the bracket in place (2) and press on the bracket to secure it against the box (3). Enables the installation of most rectangular yoke plates Our Low-Voltage Adjustable Brackets simplify installation with tile, paneling or stucco to save you time and effort. Just use the quick-mount bracket to clip it to the stud (1), add a screw for extra support if you want it (2), then use the adjustment screw to accommodate wall thickness (3). Also available in a two-gang version. 4 Low-Voltage Brackets Here s the fast installation choice when only low voltage is required. Designed to fit a standard one-, two- or three-gang faceplate, these low-voltage brackets feature an easy nail-on mounting or screw-in bracket, while a hard shell provides increased durability and no racking. Resi-Rings accept 3 4", 1" and 1 1 4" Resi-Gard fittings (one- and two-gang versions only) sc100a, SC200A (shown) and SC300A Our Low-Voltage Brackets are open-backed to easily accommodate the bend radiuses required for low-voltage cabling and deep devices such as volume controls, while molded-in ports make it easy to connect flexible raceway for future-proofing. Or, you can use them to tie off cable to the bracket. They can also be attached to wood or steel studs. J-3
4 Overview 5 Resi-Gard Flexible Raceway and Fittings Available in five sizes from 3 4" to 2", with factory-installed pull tape in sizes 1" to 2", our Resi-Gard Flexible Raceway provides a main chase from the main distribution panel to a secondary hub in the attic or basement. Ideal for easy access to add cable or service upgrades or leave empty for future expansion. 6 Dual-Voltage Box/Bracket For applications where a combined high- and low-voltage closed-back box is needed, such as placement in a fire-rated wall, we offer our Carlon SuperBlue two-, threeand four-gang wiring boxes with a slip-in-place divider to give you the split box you need for the low-voltage outlet....scdiv 7 Recessed Dual-Voltage 3-Gang Old Work Plate The New Carlon RDV 3-Gang Old Work Plate has been developed to simplify today s in-home entertainment/networking needs. The box is designed to accommodate the wires, cables and cords used with flat panel display installations. It features a two-gang low-voltage opening and a one-gang opening for an outlet/switch box (boxes, devices and plates not included)....sc300prb and SC300PRR Our complete line of quick-connect couplings, adapters, cable clips, conduit clamps and solvent cement make for quick, easy professional installation of Resi-Gard Flexible Raceway. What could be easier than converting one of our Carlon SuperBlue boxes for both high- and low-voltage use? Just slip the divider into place and you re ready to go. Great for situations requiring a dual-voltage fire-rated box. The hi-gloss, recessed design eliminates unsightly wires, cables and cords and blends with any décor. The RDV Old Work Plate makes installing flat panel displays faster and easier! 8 Drop-In Floor Box The Carlon Drop-In Floor Box with Brass Cover combines many of the same features of our existing floor box line with the strength, durability and style necessary to accommodate today s residential electrical/ telecommunication needs. The Carlon Drop-In Floor Box is the fastest, easiest way for contractors to put a floor socket anywhere they need it! It s designed to accommodate line voltage and low-voltage applications.... E971FBDI-2 and E971FBDIB-2 Drill hole in floor using hole saw. Pull romex through floor. Connect receptacle wires to romex. Brass cover snaps into place. Use a small screwdriver to pry open brass cover to plug in appliance. For more information about this floor box, refer to or the Thomas & Betts Residential catalog. J-4
5 Overview 9 Adjust-A-Box Floor Box Carlon Adjust-A-Box Floor Boxes make installing floor outlets fast and easy by providing maximum installation flexibility. The box features an adjustment screw designed to adjust the box from 0" to 1 3 4" by simply turning the screw clockwise or counterclockwise, providing a flush mount every time....b234bfbb (brass cover) and 10 B234BFSS (stainless steel) Old Work Bracket Carlon Low-Voltage Old Work Brackets are specifically designed for the installation of low-voltage devices such as cable television, data communications or telephone jacks in an existing wall. The backless feature provides the space needed for the bend radius requirements of coaxial or data/ communication cables. It also eliminates the need for metal plates, lags or screws....sc100rr (shown) and SC200RR Install clip over subfloor. Screw in to adjust to height of flooring or carpet. Beautiful flush fit every time! For more information about this floor box, refer to or the Thomas & Betts Residential catalog. 1. Use the holes in the corners to mark the opening. 2. Cut out the drywall. 3. Place box in wall. 4. Secure box to wall. Back View J-5
6 Boxes and Brackets Dual-Voltage Box/Bracket Dual-voltage capability Accepts a two-gang faceplate 3 4" Resi-Rings Backless design accommodates large/deep lowvoltage devices Eliminates cutting the backs off electrical boxes Accommodates bend-radius requirements for low-voltage cabling Provides ample space for installation Low-Voltage Brackets E-18-4-DV SB-21-DV SC200DV SN-21-DV SIZE CTN. CAT. NO. CU. IN. MOUNTING MEANS DIMENSIONS (IN.) QTY. E-18-4-DV 18.0 Dual Voltage L x 4 W x 3 D 50 SB-21-DV 20.5 Molded Bracket for Wood/Steel Studs L x 4 W x D 50 SC200DV 20.5 Angled Side Nails 3.69 L x 4.04 W x 3.67 D 16 SN-21-DV 20.5 Angled Side Nails L x 4 W x D 50 UL Listed E C heat-rated material. Permissible for use with 90 C insulated conductors. Classified for two-hour firewall/fire ceiling. Backless design accommodates large/deep low-voltage devices Eliminates cutting the backs off electrical boxes Accommodates bendradius requirements for low-voltage cabling Provides ample space for installation Mount Flange for steel stud application One- and two-gang versions only: Resi-Rings with concentric knockouts Accepts 3 4", 1" and 1 1 4" Resi-Gard Horizontal mounting bracket (one-gang only) SC100A SC200A Breakaway drywall support flange provides easy alignment for 1 2" drywall SC300A Screw mount option Breakaway vertical mounting flange Breakaway feature enables the use of the Low-Voltage Add-On Bracket Where noted by SIZE CAT. NO. CU. IN. MOUNTING MEANS DESCRIPTION DIMENSIONS (IN.) CTN. SC100A N/A Captive Nails 3 4", 1", 1 1 4" Resi-Rings 3.73 L x 2.32 W x 3.15 D 24 SC200A N/A Captive Angled Nails 3 4", 1", 1 1 4" Resi-Rings 3.77 L x 4.07 W x 3.15 D 24 SC300A 44 Captive Angled Nails 3.69 L x 5.81 W x 1.50 D 5 UL Listed E J-6
7 Boxes and Brackets Low-Voltage Add-On Bracket Dual-voltage capability accommodates high- and low-voltage devices in the same box Attaches to virtually any non-metallic electrical box as long as there s a side for the tape to stick to Accepts a two-gang faceplate 3 4" Resi-Rings Enables the installation of most rectangular yoke plates SC100SC SIZE CAT. NO. CU. IN. MOUNTING MEANS DESCRIPTION DIMENSIONS (IN.) CTN. SC100SC N/A Tape 1-Gang 3.68 L x 2.36 W x 3.10 D 24 UL Listed E Low-Voltage Adjustable Brackets Accommodates varying finished-wall thicknesses ideal for wood paneling, tile or stucco walls With the turn of a screw, adjust to any wall thickness Steel mounting bracket provides a secure mount Backless design accommodates large/deep low-voltage devices SIZE CAT. NO. CU. IN. MOUNTING MEANS DESCRIPTION DIMENSIONS (IN.) CTN. SC100ADJC 21 Adjustable Bracket 1-Gang 3.56 L x 3.88 W x 1.69 D 24 SC200ADJC 34 Adjustable Bracket 2-Gang 3.56 L x 5.63 W x 1.69 D 20 UL Listed E Old Work Brackets Rectangular flange for faster/easier installation Shallow bracket less material, easier to work with Marking hole for wall opening Eliminates cutting the backs off electrical boxes Accommodates bend-radius requirements for low-voltage cabling Provides ample space for installation Removable bracket and interchangeable mounting bracket upgrade from a one-gang to a two-gang anytime Thinner flange for less protrusion on the wall SINGLE-GANG ONLY clamps stop at center point to prevent the bracket from twisting or bending out of the wall SC100RR SC100ADJC SC200RR SIZE CAT. NO. CU. IN. MOUNTING MEANS DESCRIPTION DIMENSIONS (IN.) CTN. SC100RR N/A Adjustable Bracket 1-Gang 4.32 L x 2.52 W x 1.66 D 12 SC200RR N/A Adjustable Bracket 2-Gang 4.28 L x 4.28 W x 1.66 D 6 UL Listed E Low-Voltage Divider Plate Mud Ring (4" sq. 1 2" Raised Cover) CAT. NO. CTN. SCDIV 50 For use with Carlon SuperBlue boxes only. CAT. NO. DESCRIPTION CTN. SCA410 1-Gang 20 NOTE: Classified for two-hour fire-resistive wall assemblies when used with Two-Gang Quick Connect Outlet and Switch Boxes. UL Listed E J-7
8 Boxes and Brackets Low-Voltage Adjustable Floor Bracket with Cover The Carlon Low-Voltage Adjustable Floor Bracket is specifically designed for the low-voltage, structured cabling market the floor bracket is industry-standard orange to identify low-voltage applications, the open design provides the space needed for low-voltage bend radius requirements and the Leviton QuickPort Quad 106 Insert provides up to four low-voltage outlet ports. The Carlon Low-Voltage Adjustable Floor Bracket is ideal for any residential or commercial low-voltage application. The floor bracket also features a screw design, enabling it to be adjusted to most finished-floor heights by simply turning the screw clockwise or counterclockwise and adjusting flush to the floor. The floor bracket kit comes complete with a non-metallic (white or ivory) or brass cover, a Leviton QuickPort Quad 106 Insert, new work and old work metal mounting brackets and mounting screws. Carlon Your Total Systems Solution! White, ivory or brass cover Orange identifies low-voltage installations Open-design floor bracket accommodates low-voltage bend radius requirements Adjustable screw bracket adjusts to most finished-floor depths Leviton QuickPort Quad 106 Insert install up to four low-voltage inserts Two-door design cul-us Listed QuickPort and Quad 106 are registered trademarks of Leviton Manufacturing Co., Inc. One-Gang Adjustable SIZE CAT. NO. CU. IN. MOUNTING MEANS DESCRIPTION DIMENSIONS (IN.) CTN. SC100FBWC N/A Adjustable Bracket Non-Metallic White 2.80 L x 4.36 W x 1.72 D 8 SC100FBVC N/A Adjustable Bracket Non-Metallic White 2.80 L x 4.36 W x 1.72 D 8 SC100FBBC N/A Adjustable Bracket Brass 2.80 L x 4.36 W x 1.72 D 8 UL Listed E Installation: Install clip over subfloor. Screw in to adjust to height of flooring or carpet. Beautiful flush fit every time! J-8
9 Boxes and Brackets Recessed Dual-Voltage 3-Gang Old Work Plate The New Carlon RDV 3-Gang Old Work Plate has been developed to simplify today s in-home entertainment/networking needs. The box is designed to accommodate the wires, cables and cords used with flatpanel display installations. It features a two-gang low-voltage opening and a one-gang opening for an outlet/switch box (boxes, devices and plates not included). The hi-gloss, recessed design eliminates unsightly wires, cables and cords and blends with any décor. The RDV Old Work Plate makes installing flat-panel displays faster and easier! J-9
10 Boxes and Brackets Recessed Dual-Voltage 3-Gang Old Work Plate (continued) Features: 3-gang dual-service capability: accommodates one line voltage and two low-voltage services using one plate (boxes, devices and plates not included) Recessed low-profile design: eliminates unsightly wires and plug heads Universal 1-gang outlet/switch opening: select the size box you need Pre-assembled box and frame: reduces labor time and saves money Installation: Please read these instructions completely before attempting installation. IMPORTANT! Before attempting installation, be sure power is off by removing the fuse or switching the circuit breaker to off. Make sure the Recessed Dual-Voltage Plate is installed in accordance with the National Electrical Code (NEC) and local codes. Fig. 1 Fig. 2 Fig. 3 Shallow design: provides ample room behind the drywall and between the studs and accommodates cable bend requirements Four swing-out clamps: locks the plate securely to the wall horizontal or vertical mount Superior hi-gloss, paintable finish: professional appearance and blends with any décor Non-metallic, ABS material: lightweight and easy to handle Fig. 4 Fig. 5 Fig. 6 Fig Locate studs and determine if they are 16" or 24" apart. If 16" apart, measure a maximum of 3" from edge of stud to determine plate location. If 24" apart, center plate between studs. NOTE: High-voltage side must be 3" from stud. 2. Place SC300PRB or SC300PRR face down against the wall. Using a hammer, tap around the edge of the plate to mark area to be cut out (Fig. 1). Remove plate from wall, a line should be visible on the drywall. Cutout should be approximately 6.25" x 9.25". 3. Carefully cut out area of drywall with a utility knife or drywall saw. 4. Place SC300PRB or SC300PRR in wall and secure by tightening down all four Zip-Mount retainers (Fig. 2). 5. Select device and outlet/switch box, CAT. NO. B114R (14 cu. in.) or B120R (20 cu. in.), based on wire fill needs (Fig. 3). 6. Insert wires through boxes (B114R or B120R and SC300PRB or SC300PRR). Make sure high- and low-voltage wires do not come in contact with one another. 7. Install Carlon Old Work Zip Box, model B114R or B120R (Fig. 4). 8. Install receptacle and faceplate per manufacturer s instructions (Fig. 5). 9. Install low-voltage devices and faceplate per manufacturer s instructions (Fig. 6 and Fig. 7). NOTE: When preparing for later installation of low-voltage devices, use a 2-gang blank plate to cover wall opening for a clean finished look. J-10
11 Boxes and Brackets Installed: 10.5" (266.7) 9.29" (236) Max Cutout Required Top view showing ample room between drywall and studs 6.75" (171.5) 6.27" (159.3) Max Cutout Required Install Old Work Box in this Area 2.72" (69) 8.49" (215.6).90" (22.7) Max Wall Thickness 5.25" (133.3).085" (2.16) 1.76" (44.7) SIZE CAT. NO. CU. IN. MOUNTING MEANS DESCRIPTION DIMENSIONS (IN.) CTN. SC300PRB N/A Zip-Mount Retainers RDV 3-Gang Old Work Plate 6.75 L x 10.5 W x 2.72 D 20 SC300PRR N/A Zip-Mount Retainers RDV 3-Gang Old Work Plate with Outlet Box (B114R) 6.75 L x 10.5 W x 2.72 D 3 J-11
12 Raceway and Fittings Resi-Gard Flexible Raceway Ideal for providing a main chase from the main distribution panel to a secondary hub in the attic or basement, Resi-Gard non-metallic flexible raceway is available in 3 4" to 2" diameter sizes with factory-installed pull tape in sizes 1" to 2". The raceway is hand bendable, lightweight and easily cut to length to reduce scrap. Bright orange color clearly signifies a low-voltage installation. Standard Length Coils CAT. NO. SIZE (IN.) PULL TAPE DESCRIPTION REEL LENGTH (FT.) SCE4X Empty* Flexible Raceway 100 SCF4X1C lbs. Flexible Raceway 100 SCG4X1C lbs. Flexible Raceway 100 SCH4X1C lbs. Flexible Raceway 50 SCJ4X1C lbs. Flexible Raceway 50 UL Listed E FT-1 Rated * If installing own tape, a lubricated polyester is recommended. Standard Length Reels* CAT. NO. SIZE (IN.) PULL TAPE DESCRIPTION REEL LENGTH (FT.) SCE4X Empty Flexible Raceway 1000 SCF4X1C lbs. Flexible Raceway 1500 SCJ4X1C lbs. Flexible Raceway 500 UL Listed E FT-1 Rated * Made to order J-12
13 Raceway and Fittings Resi-Gard Fittings Quick-Connect Coupling Male Terminal Adapter* SCA240E SCA240F 1 20 UL Listed E Quick-Connect Threaded Adapter SCA243E SCA243F 1 20 UL Listed E SCE943G SCE943H SCE943J 2 50 UL Listed E * Must be cemented to Resi-Gard Flexible Raceway using ONLY Resi-Gard Solvent Cement. Standard Couplings* SCE940G SCE940H SCE940J 2 30 UL Listed E * Must be cemented to Resi-Gard Flexible Raceway using ONLY Resi-Gard Solvent Cement. Quick-Connect Snap-In-Adapter PVC Lock Nut SCA253E SCA253F 1 20 UL Listed E LT9E LT9F Non-UL listed. J-13
14 Accessories Cable Clips Pre-installed nails provide fast and easy installation for either a single cable, two to three cables or one bundled cable. Conduit Clamps Designed to secure Resi-Gard raceway or bundled cable. SC34CC SC12CC SC14CC STANDARD BAG CAT. NO. SIZE (IN.) QUANTITY CTN. SC14CC Ea. (Equals One Bag of 100 Clips) 10 Bags of 100 SC12CC Ea. (Equals One Bag of 25 Clips) 310 Bags of 25 SC34CC Ea. (Equals One Bag of 10 Clips) 20 Bags of 10 Resi-Gard Solvent Cement STANDARD BAG CAT. NO. SIZE (IN.) QUANTITY CTN. SCE977EC Ea. (Equals One Bag of 5 Clamps) 20 Bags of 5 SCE977FC 1 1 Ea. (Equals One Bag of 5 Clamps) 12 Bags of 5 SCE977GC Ea. (Equals One Bag of 5 Clamps) 8 Bags of 5 SCE977HC Ea. (Equals One Bag of 5 Clamps) 6 Bags of 5 SCE977JC 2 1 Ea. (Equals One Bag of 5 Clamps) 6 Bags of 5 NOTE: Each clamp requires 2 screws, 2 nuts and/or 2 bolts. RECOMMENDED PIPE SET-UP TIME RECOMMENDED LAP SHEAR VISCOSITY AT 75 APPLICATION AND SIZES (EVAPORATION RATE) INSTALLATION 73 F AS MANUFACTURED For use with Resi-Gard, Riser-Gard, P&C Flex and Carlon PVC fittings. Up through 6" diameter F Use extra caution F 2 hrs. 350 psi cps F 5 6 minutes 16 hrs. 800 psi F 3 4 minutes 72 hrs. 1,500 psi F 1 2 minutes CAT. NO. SIZE (IN.) APPLICATOR DESCRIPTION CTN. VC9963SC Pint Brush Resi-Gard Solvent Cement Clear 24 Meets ASTM D Cutters Ideal for fast, smooth field cuts for up to 1" diameter Resi-Gard non-metallic flexible raceway. The large PVC Cutter is ideal for cuts up to 2" diameter non-metallic rigid and flexible raceway. Small Cutter For fast, smooth field cuts of 1 2" through 1" innerduct. Large Cutter For clean cuts of conduit 1 2" through 2". CC120B 8 10 CC J-14
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