CRANKCASE ASSY # PART # DESCRIPTION QTY. Page 1 of 12
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1 CRANKCASE ASSY 1 TLGB5787-M8X30 Bolt M8X30 (GB/T5787) 6 2 TL168QDJ.01-01B Cover, Crankcase 1 3 TL168QDJ Washer, Seal 2 4 TL168QDJ Guage, Engine Oil 1 5 TL168QDJ Cover, Supply Oil Mouth 1 6 TL Guide, Dowel (8X14) 2 7 TL168QDJ Spacer, Crankcase 1 8 TLGB5787-M6X12 Bolt M6x TL168FJH Sensor Assy, Fuel Level ( ) 10 TL168QDJ Oil Seal Assy 25x41.25x TLGB Bearing 6205/P53 (GB/T276-94) 2 12 TL166QDK Spacer, Drain Plug 2 13 TL166QDK Drain Plug 2 14 TL168QDL Crankcase Assy 1 15 TLGB5789-M6X25 Bolt M6 x 25 (GB/T5789) 1 16 TL Guide, Dowel 10 x Page 1 of 12
2 CYLINDER HEAD ASSY 1 TL168QDL Spacer Assy 1 2 TLGB5787-M8X60 Bolt, Cylinder Head M8x60 (GB/T5787) 4 3 TL168QDJ Ring, Intake Valve ( ) 1 4 TL168QDJ Canal, Intake Valve ( ) 1 5 TL168QDJ Ring, Exhaust Valve ( ) 1 6 TL168QDJ Canal, Exhaust Valve ( ) 1 7 TL168QDJ Washer, Stopper ( ) 1 8 TLGB/T6177-M6 Nut M6 2 9 TL168FJH Bolt, Intake Pipe ( ) 2 10 TL168QDJ Spacer 1 11 TL168QDJ Mattress, Heat Insulating 1 12 TL168QDJ Spacer 1 13 TL168QDL Cylinder Head ( ) 1 14 TL168QDJ Spacer, Seal 1 15 TL168QDJ Clapboard 1 16 TLGB5789-M6X14 Bolt M6x14 (GB/T5789) 4 17 TL1E50FMG.1.2 Spark Plug 1 18 TLGB/T6170 Nut 2 19 TL168QDJ Bolt, Exhaust Pipe 2 20 TL168QDJ Spacer, Exhaust Pipe 1 21 TL168QDL Cylinder Head 1 Page 2 of 12
3 INTAKE & EXHAUST MECHANISM ASSY 1 TL166QDK Adjusting Nut, Valve Clearance 2 2 TL182QDP Button Head, Arm 2 3 TL168QDJ Arm 2 4 TL168QDJ Cap, Exhaust Door Rod 1 5 TL168QDJ Door Spring 1 6 TL168QDJ Spring, Valve 2 7 TL168QDJ Valve, Exhaust 1 8 TL168QDJ Guide Plate, Connecting Stud 1 9 TL168QDJ Rod, Connecting 2 10 TL168QDJ Spring 1 11 TL182QDP Pivot Bolt 2 12 TL168QDJ Valve, Intake 1 13 TL168QDL Stud, Connecting 2 14 TL168QDL Camshaft 1 15 TL168QDJ Oil Seal, Valve 1 Page 3 of 12
4 BRANCE & FLYING WHEEL ASSY 1 TL168QDJ Nut, Clamp 1 2 TL168QDJ Ratchet Wheel 1 3 TL168QDJ Fan 1 4 TL168QDJ Flying Wheel 1 5 TL182QDP Key 1 6 TL168QDJ Driven Gear 1 7 TL168QDL-20101B Brance ( B) 1 8 TL168QDJ Gear, Crankshaft Timing 1 9 TL168QDJ Circlip, Piston Pin 2 10 TL168QDL Piston 1 11 TL168QDJ Ring, First 1 12 TL168QDJ Ring, Second 1 13 TL168QDJ Oil Ring Assy 1 14 TL168QDJ Pin, Piston 1 15 TL168QD.J Rod, Connecting ( ) 1 16 TL166QDK Bolt, Connecting Rod ( ) 2 17 TL168QDJ Cover, Connecting Rod ( ) 1 18 TL168QDJ Connecting Rod Assy 1 Page 4 of 12
5 CENTRIFUGAL ADJUSTMENT ASSY 1 TL168QDJ Arm 1 2 TLWB Rod, Tension 1 3 TL168QDJ Spring 2, Tension 1 4 TLGB/T6177-M6 Nut M6 1 5 TL182QDP Bolt, Square 1 6 TL168QDJ Spacer TL182QDP Circlip 1 8 TL168QDJ Fork 1 9 TL166QDK Spacer TL168QDJ Pin 1 11 TL166QDK Circlip 1 12 TL168QDJ Adjustment, Centrifugal ( ) 1 13 TL168QDJ Block, Centrifugal ( ) 2 14 TL168QDJ Pin ( ) 2 15 TL168QDJ Spacer TL168QDJ Cover, Push Rod 1 17 TL168QDJ Spring 1, Tension( ) 1 18 TLGB5789-M6X10 Bolt M6 X 10 (GB/T5789) 2 19 TL168QDJ Handle Assy ( ) 1 20 TLGB5789-M6X20 Bolt M6 x 20 (GB/T5789) 1 Page 5 of 12
6 IGNITION SYSTEM ASSY 1 TLGB5787-M6X8 Bolt M6 x 8 (GB/T5787) 1 2 TL168QDJ Winding Assy Ignition 1 3 TLGB5789-M6X25 Bolt M6 x 25 (GB/T5789) 2 4 TL168QDJ Connecting Wire Assy 1 5 TL168FJH-3.08 Clip ( ) 1 6 TL182QDP Electronic Switch 1 Page 6 of 12
7 STARTING SET ASSY 1 TLGB5789-M6X8 Bolt M6 x 8 (GB/T ) 3 2 TL168FLHM06.01 Stator Assy (JF-M.06.01) TL168FLHM Cover, Starting (JF-M ) TL168FLHM Spring, Turbination (JF-M ) TL168FLHM Table, Rotary (JF-M ) TL168FLHM Washer (JF-M ) TL168FLHM Press Reed (JF-M ) TL168FLHM Spring, Return (JF-M ) TL168FLHM Screw (JF-M ) TL168FLHM Block, Clutch (JF- M ) TL168FLHM Plate, Guide (JF-M ) TL168QDJ Handle TL168QDJ Rope, Starting 1 12 TL168QDJ Cowling ( ) 1 13 TLGB5789-M6X10 Bolt M6 x 10 (GB/T5789) 6 14 TL168QDJ Plate 1, Diversion ( ) 1 15 TLGB5789-M6X14 Bolt M6 x 14 (GB/T5789) 1 16 TL168QDJ Plate 2, Diversion ( ) 1 Page 7 of 12
8 AIR CLEANER ASSY 1 TL168FJH Cover, Air Cleaner ( ) 1 2 TL168FJH Core, Filtering ( ) 1 3 TL168FJH Seal ( ) 1 4 TL168FJH Bellow Hull Assy ( ) 1 5 TL168FJH-3051 Colloid Pipe ( ) 1 6 TL168QDJ Seal, Air Cleaner 1 7 TLGB5787-M6X12 Bolt M6 x 12 (GB/T5787) 1 8 TLGB/T6177-M8 Nut M8 (GB/T6177) 1 9 TLGB5789-M8X35 Bolt M8 x 35 (GB/T5789) 1 10 TL168FJH Bracket, Air Cleaner ( ) 1 11 TL168FJH Sustain Board ( ) 1 12 TLGB9074-M5X14 Bolt M5 x 14 (GB/T ) 4 13 TL168FJH Air Cleaner Assy ( ) 1 Page 8 of 12
9 CARBURETTOR ASSY 1 TL168FLH Carburettor Assy ( ) 1 2 TL153FM Circlip Φ TL168QDJ Jacket ( ) 1 4 TL168FJH Join Plank ( ) 1 5 TL168QDJ Hose, Oil Φ4.5xΦ8.5x150 ( ) 1 FUEL TANK ASSY 1 TL Fuel Tank (KE) 1 2 TL Fuel Tank Cap 1 3 TL Filtering Net 1 4 TL Sender Unit 1 5 TLGB819-M5X10 Screw M5 x 10 (GB/T ) 2 6 TLGB5789-M6X20 Bolt M6 x 20 (GB/T ) 4 7 TLGB/T96.2-D6 Washer D6 (GB/T ) 4 8 TL Fuel Tank Rubber Hose 4 9 TL Fuel Tank Rubber 4 10 TL Fuel Valve 1 Page 9 of 12
10 PANEL 1 TL2500D.02.01H Panel (KE) 1 2 TL3500D.02.02H Cable Conductor (KE) 1 3 TL3500D Bottom Shell (KE) 1 4 TLGB/T95-D4 Washer D4 (GB/T ) 2 5 TLGB818-M4X12 Screw M4 x 12 (GB/T ) 2 6 TL Horn Sheath 1 7 TL A Jacket 1 8 TL Circuit Protector 10A 2 9 TLGB/T6177-M4 Flange Face Nut M4 (GB/T ) 4 10 TL7500DE South Africa Socket (KE) 1 11 TL Circuit Breaker 11.4A 1 12 TLGB5789-M6X16 Flange Face Bolt M6 x 16 (GB/T ) 1 13 TL A DC Terminal TLGB/T6170-M6 Nut M6 (GB/T ) 2 15 TLGB/T923-M6 Cap Nut M6 (GB/T923-88) 1 16 TLGB818-M4X12 Screw M4 x 12 (GB/T ) 4 17 TLGB818-M3X5 Screw M3 x 5 (GB/T ) 2 18 TL Voltmeter 1 19 TL Engine Switch 1 20 TLGB5789-M6X10 Flange Face Bolt M6 x 10 (GB/T ) 4 Page 10 of 12
11 ALTERNATOR 1 TLGB5789-M5X8 Bolt M5 x 8 (GB/T ) 2 2 TL Right Side Cover 1 3 TLGB5789-M5X12 Bolt M5 x 12 (GB/T ) 5 4 TL AVR 1 5 TLGB5789-M5X17 Bolt M5 x 17 (GB/T ) 1 6 TL Rectifier KBPC TL Carbon Brush 1 8 TLGB/T6170-M5 Nut M5 (GB/T ) 4 9 TLGB/T93-DIA5 Spring Washer Φ5 (GB/T93-87) 2 10 TLGB/T95-DIA5 Washer Φ5 (GB/T ) 2 11 TL Connector 1 12 TLGB5780-M5X20 Bolt M5 x 20 (GB/T ) 2 13 TL Motor Casing (End Cap) 1 14 TLGB5789-M6X160 Bolt M6 x 160 (GB/T ) 4 15 TL A Stator Cover 1 16 TL Stator Assy 1 17 TLGB Z Rolling Bearing (6202z) (GB/T271-87) 18 TLGB5790-M5X230 Bolt M5 x 230 (GB/T ) 1 19 TL Rotor Assy 1 20 TL Impeller 1 1 Page 11 of 12
12 MUFFLER 1 TL Muffler 1 2 TLGB5789-M6X12 Flange Face Bolt M6 x 12 (GB/T ) 2 3 TL Muffler Bracket 1 4 TLGB5789-M8X16 Flange Face Bolt M8 x 16 (GB/T ) 1 5 TL Muffler Cover 1 6 TL Muffler Gasket 1 7 TLGB/T93-DIA8 Spring Washer Φ8 (GB/T ) 2 8 TLGB/T6177-M8 Hexagon Flange Nut M8 (GB/T ) 2 9 TLGB5789-M6X8 Flange Face Bolt M6 x 8 (GB/T ) 5 FRAME 1 TL B Frame (KE) 1 2 TL3500D Frame Cover (KE) 2 3 TLGB5789-M6X10 Flange Face Bolt M6 x 10 (GB/T ) 10 4 TL Shockproof Mounting Feet 2 5 TLGB/T6177-M8 Flange Face Nut M8 (GB/T ) 8 6 TL Left Shockproof Mounting Feet 2 Page 12 of 12
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