HAND TOOLS ARTIC TRUCK PRODUCT CATALOGUE
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1 HAND TOOLS ARTIC TRUCK PRODUCT CATALOGUE 1
2 There is nothing a good technician needs more than good tools. 2
3 CONTENTS / PAGE We at Terex Trucks have a global reputation for quality, reliability and durability because we design and build trucks that last. However, during the course of truck ownership, the need for regular scheduled service and maintenance procedures is inevitable. With today s economic challenges, where you have people and customers counting on you, it s critical a truck`s ability to perform and produce are kept at maximum levels and downtime to a minimum. To achieve this it is essential effective and efficient service and maintenance procedures are applied and tools specially designed for the purpose are used. Our comprehensive range of Terex Trucks purpose-designed hand tools give trained service and maintenance technicians exactly the tools they need to perform truck repairs and maintenance efficiently and effectively, in turn maintaining truck productivity and making the technician`s job easier. Providing a technician with the best tools for the job means less downtime, lower life-cycle costs and, greater productivity for a truck. 2 YEARS PARTS WARRANTY THE *2 years or 6000 hours warranty* (whichever comes first) 01 / Adhesive and Sealants 4 02 / Articulation and Oscillation 4 03 / Axle 5 04 / Cab and Hood 8 05 / Cooling and Air Conditioning 8 06 / Diagnostic / Engine / General / Hand Tool Kit / Nitrogen Charging / Suspension / Transmission 15 GENUINE FACTORY-APPROVED TOOLS RIGHT TOOL FOR THE RIGHT JOB
4 01 / ADHESIVES AND SEALANTS 02 / ARTICULATION & OSCILLATION PIVOT Loctite General Adhesive Loctite Activator 'T' Loctite Loctite Loctite Loctite 574 (160 ml) Loctite Activator Loctite Prism Loctite Loctite Loctite 577 (Superflex) Loctite Loctite 706 Safety Solvent Loctite Prism Loctite 592 Pipe Sealer with Teflon Silicon Grease (Dielectric) Loctite 5205 (Ref. Sec ) Loctite 7063 Cleaning Agent Seal Torque Blue Loctite Loctite Cleaning Agent Part No (Superflex) Part No Specific to truck models: TA35 / TA40 / TA45 / TA350 / TA400 PART No. TOOL TYPE Thrust Nut Tool Driver 243 Part No Sealant Cord Part No Driver Part No
5 03 / AXLE Axle - General Annul Us Guidetool Blower Motor Brake Disc Driver Brake Disc Driver Calibration Tool Torque Spanner Extractor Face Seal Insertion Tool Gear tool Grab Handle Gripping Insert Liftingpliers Plate Centralising Tool Puller Pullerset Seal Tool Spring Balance Two Leg Puller Axle (ZF) - Differential Grooved Socket Driver Driver Clamp Yoke Locking Device Rapid Grip Gripping Insert Counter Support Bearing Puller Mounting Tool Reducer Measuring Swgaft SHIM SHIM Socket Socket Driver Mini Measuring Hub Handle Locating Pad Pin Fixing Reducing Tool Clamping Ring Gauging Plate SHIM Part No Seal Tool Part No Grooved Socket Part No Socket Part No
6 03 / AXLE CONTD. Axle (ZF) - OCDB / Wheel Hub Adjusting Screw Adjusting Screw Wheel Bolt Puller-basic device Assembly Fixture Handle Inner Installer Lifting Tackle Insert Centering Bracket Grooved Socket Brake Disc Alignment Crowbar Prybar Blower Motor Bolt Set Set of Eye Bolts Clamp Pliers Plate Straight Edge 600mm Gauge Block Gauge Ditital Depth Ext.nap Ring Pliers Fixing Device Lifting Chain Lifting Strap Lifting Tackle Part No Centering Bracket Part No Axle (ZF) - General PART No. TOOL TYPE Kit Seal Fitting ( Kit Contains and ) Tool Seal Fitting (Seal to Brake) Tool Seal Fitting (Seal to Hub) Gauge Blocks Magnetic Stand Dial Indicator Micrometer Lifting Tackle Spanner Three Leg Pullers Spanner Spanner Bearing Puller Puller-Three Armed Connectioncable Adapter Cable Fixing Device Part No Adapter Cable Part No Bolt Set Part No Brake Disc Alignment Part No
7 03 / AXLE CONTD. Axle - Front Suspension Knuckle Dowel Removal Tool Wishbone Bush Insertion Wishbone Bushi Nsertion Lock Nut Tool /8" x 17mm Crows foot /7" x 19mm Crows foot Puller set Puller set Axle - NAF Brake Disc Driver Brg Tool Brg Tool Groove Socket Wrench Punch Tool for Seal Punch Tool for Seal Lifting Device Lifting Tool Lifting Tool Brake Assy Tool Brake Wear Adjustment Tool Tool Min70Mm Punch For Oil Sea Wz Punch For Oil Seal Punch For Oil Seal Punch For Oil Seal Punch For Oil Seal Punch Punch Punch Punch Punch Punch Wrench Punch Punch Punch For Bearing Punch For Bearing Punch For Bearing Punch For Seal Slotted Nut Groved Socket Part No Adjusting Screw Part No
8 04 / CAB & HOOD 05 / COOLING & AIR CONDITIONING PART No. TOOL TYPE Glass Removal Tool Bonding Kit (Quick Dry) For manual wind of the linear actuator a 6mm Ball End Allen key with extension is necessary to gain sufficient access Refractometer - C Scale Refractometer - F Scale Halogen Leak Tester Coolant Test Strips Coolant Test Strips - Bottles of 10 strips Coolant Test Strips - Individual Foil Pack DCA4 TEST KIT - METRIC Part No
9 06 / DIAGNOSTIC Diagnostics - General Hydraulic Testing An essential requirement for a dealer to own is a Diagnostic Coupling Connection Multi-Gauge - Pressure range of 30 in of vacuum to lbf/in² The following items should be added to the multi-gauge to enable the gauge to be used on diagnostic test points: Diagnostic Coupling Connector (2 off) Hose Assembly (-4 HP, 84 in long) Multimeter Non-Contact Infrared Thermometer Diagnostics - Transmission 4th Gen Electronic Diagnostic Allison DOC V 5.0 PC service tool (New User) Allison DOc V 5.0 PC service tool (Current user) Translator Device (Kit). Includes all relevant cables to interface laptop with the transmission and DPA box Pin to DB15 Cable USB cable for laptop to DPA box. Diagnostic Coupling Part No Digital Multimeter Part No Non-Contact Infrared Thermometer Part No Connector (2 Off) Part No Multi Gauge Part No Doc Vehicle Interface Kit Part No
10 06 / DIAGNOSTIC CONTD. Diagnostics - Engine Series 60 Engine DDEC V Electronic Diagnostic PART No. TOOL TYPE DDDL Complete kit; includes software, Cables & translator box Translator Box PC to Translatore Box Cable Translator Box to Vehicle Cable Vehicle Cable ExtensionCable to 9 Pin adaptor Cable - DDEC V DDEC V Card Detroit Diesel Multi Kit, consisting of PROLINK Detroit Diesel Diagnostic Link (Diskette) Detroit Diesel Diagnostic Link (CD) High Impedance Digital Multimeter Kit Diagnostic Jumper Wire Kit DDEC Repair Kit Detroit Diesel 6 pin Adaptor Cable PRO-LINK Diagnostic Data Reader and cables Cable Part No Diagnostic Box Part No Diagnostics - Main Control Unit (MCU) Cable Cable Cable Diagnostic box Adapter Cable PCAN USB 10 Cable Part No DDDL Complete kit Part No
11 07 / ENGINE Scania DC09 & DC13 Cummins Scania SDP3 - Complete Kit Compact - For use with License Key - For use with Interface - For use with Interface cable - For use with Fuel Suction hose Scania Injectorpuller Turning Tool Injector Adjusting Tool Injector Adjusting Turning Tool Fuel Filter Suction Tool Socket PART No. TOOL TYPE Cummins INSITE software CD ROM Additional licence fee must be paid to Cummins upon registration Cummins INSITE inline 5 interface kit To be used in conjunction with Cummins INSITE Cummins Quickcheck To be used in conjunction with Cummins INSITE Turning Tool Adjusting Tool Turning Tool Cummins Quickcheck Part No Interface Cable Part No Test Kit Testing Sleeve Litmus Paper Test Strips Kit Doc Repair Kit Oil Filter Repair Kit Repair Kit Part No Repair Kit Repair Kit Repair Kit Repair Kit Key Sdp 3 USB Repair Kit Torquetool Kit Doc Part No License Key Part No Repair Kit Oil Filter Part No
12 08 / GENERAL PART No. TOOL TYPE Large Face Seal Insertion Tool Socket Type Filter Wrench Universal Belt Tension Gauge Helical Gear Tool Thrust Nut Tool Dial Indicator Gauge - Metric Dial Indicator Gauge - Imperial Magnetic Base for Dial Indicator Gauge Micrometer - 0 to 25 mm Micrometer - 0 to 1 in Micrometer to 500 mm Micrometer - 16 to 20 in Internal Micrometer - 50 to 210 mm Internal Micrometer - 2 to 8 in Water Manometer Digital Tachometer Multimeter Piece Heavy Equipment Tool Kit Torque Wrench - 3/8 in drive, Torque Wrench - 1/2 in drive, Torque Wrench - 3/4 in drive, Torque Multiplier - 1/2 in to 1 in drive, Measuring Shaft Puller Set Straight Edge Driver Digital Depth Gauge Clamping Yoke Handle Pry Bar Sealing Ring Kit Extractor Tool Bearing Puller Small Face Seal Insertion Tool Plate Centralising Tool Ring Gear Alignment Tool Socket Centering Bracket Reducer Socket Socket Gripping Insert Shims Shims Water Manometer Part No Piece Tool Kit Part No
13 08 / GENERAL CONTD. 09 / HAND TOOL KIT Torque Spanner Driver Puller Fixture Socket Driver Driver Spring Balance Mounting Tool Lifting Chain Stud mounting kit Adjusting Screw Inner Installer Bock Gauge Valve Body spring compression tool Stud Mounting Kit Part No Torque Multiplier - 1/2 in to 1 in drive Part No Kit Hand Tool Hand Tool Kit Product above contains: 1 Set Feeler Gauges (6 ) 1 Ball Pein Hammer (2 Lbs) 4 Screwdrivers: /8, /6, 2½, Phillips 1 Adjustable Wrench (18 Bacho) 1 Set Vice Pliers - Mole 6 1 Set Hex Wrench Set - Allan Keys: Proto 4976A, Proto Toolbox 1 Mallet - Nylon Proto Hacksaw - Eclipse 40PG (5 Blades) 1 Combination Set: 1⅛, 1¼ 1 Set Combination Pliers - Proto 263G 1 Set ½ SD Socket Set A/F: 7 16, ½, 9 16, 5 8, 11 16, , 7 8, 1, 1 1 8, Set General Utility Pliers: Elliot Lucas PW Centre Punch - Eclipse 85A 1 Flat Chisel - 1 Eclipse, Cat No. CB151V 1 12 Pinch Bar 1 O.E. Spanner Set: 7 16 X 3 8, 1 2 X 9 16, 5 8 X 11 16, 3 4 X 7 8, X 7 8, X 1 1 Ring Spanner Set: 7 16 X 3 8, 1 2a X 9 16, 5 8 X 11 16, 3 4 X X 7 8, X 1 1 ½ Sq. Dr. 5 Long Extn. 1 ½ Sq. Dr. Ratchet 1 ½ Sq. Universal 13 Torque Wrench - 3/8 in drive Part No
14 10 / NITROGEN CHARGING 11 / SUSPENSION Front Suspension Charging Assembly Control Vavle Extention - to be used with Hydraulic Jack Power Press Press Tool Charging Assembly Part No Valve Extension Part No
15 12 / TRANSMISSION General Wiring Harness Wire Stripper Stud Kit Mounting Seal Spliced Seal Ed Splice 1416 Awg Hand Tool Spanner Hand Tool Remover Hand Tool Remover Hand Tool Remover Hand Tool Remover Hand Tool Remover Hand Tool Instalation Tool Hand Tool Insertion Tool Hand Tool Crimper Hand Tool Crimper Hand Tool Crimper Hand Tool Crimper Hand Tool Crimper Gauge Switch Sequence Connector Repair Kit Compressor USB Cable Cable Terminal Remover Cable Adaper Bracket Support Legs Allison PART No. TOOL TYPE Kit Vehicle Interface Interface Adaptor. Use with DDDL, INSITE, Allison DOC ATARI Cable 15M For use with CEC2 interface connector Adapter Allison Plug For use with CEC2 interface cable Allison - Miscellaneous Driver Allison DOC Service Tool Software For Allison Transmission Software Part No ATARI Cable 15M Part No
16 12 / TRANSMISSION CONTD. Transmission - ZF ZF - Miscellaneous PART No. TOOL TYPE PART No. TOOL TYPE Ring ZF Test Man IAM Kit Subscription Blower Motor Hot Air 220V Threaded Insert Software ZF Test Man Subscription Blower Motor Driver Starter Motor AEB Tool Handle Driver Spanner Driver Straight Pin Driver Puller Driver Puller Driver Driver Back-Off Screws M Pin Measuring Back-Off Screw M Bolt Set Back-Off Screws M Adjusting Screws M Adjusting Screws M Adjusting Screws M Adjusting screws M Clamp Guide Plate ZF TEST MAN IAM KIT SUBSCRIPTION Part No Pry Bar Striker Ext Snap Ring Pliers Starter Motor AEB Part No Two Leg Puller Three Leg Pullers Diagnostic Tool Tester Foil Spanner Part No
17 12 / TRANSMISSION CONTD Adjusting Screws M12 x 1, Backup Tool Hoist Pulling Hook Ring Nut Hoist Internal Puller Backup Tool Mounting rail Adjusting Spanner Hook Spanner Hook Spanner Insert Torque Spanner Extension Extension Hook Spanner Pressing Sleeve Pressing Ring Pressing Piece Backup Ring Test Cover Internal Snap Ring Pliers Diagnostic Tool Tester Hook Spanner Hook Spanner Clamp Bearing Puller Bearing Remover Bearing Grab Sleeve Bolt Thread Bearing Grab Sleeve Bearing Grab Bearing Grab Bearing Grab Bearing Grab Bearing Grab Bearing Grab Driver Hand Tool Guide Pin Tool Two Armed Puller Basic Tool 17
18 HAND TOOLS ARTIC TRUCK PRODUCT CATALOGUE The information contained within this document is accurate as of 1st October Terex Trucks. Ref : TOOLS_OCTOBER017 Terex Equipment Ltd Newhouse Industrial Estate, Motherwell, ML1 5RY Tel: +44 (0) Fax : +44 (0)
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