HAND TOOLS RIGID TRUCK PRODUCT CATALOGUE
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1 HAND TOOLS RIGID TRUCK PRODUCT CATALOGUE 1
2 There is nothing a good technician needs more than good tools. 2
3 CONTENTS / 3 We at Terex Trucks have a global reputation for quality, reliability and durability because we design and build trucks that last. However, during the course of truck ownership, the need for regular scheduled service and maintenance procedures is inevitable. With today s economic challenges, where you have people and customers counting on you, it s critical a truck`s ability to perform and produce are kept at maximum levels and downtime to a minimum. To achieve this it is essential effective and efficient service and maintenance procedures are applied and tools specially designed for the purpose are used. Our comprehensive range of Terex Trucks purpose-designed hand tools give trained service and maintenance technicians exactly the tools they need to perform truck repairs and maintenance efficiently and effectively, in turn maintaining truck productivity and making the technician`s job easier. Providing a technician with the best tools for the job means less downtime, lower life-cycle costs and, greater productivity for a truck. 2 YEARS PARTS WARRANTY THE *2 years or 6000 hours warranty* (whichever comes first) Accumulators Ride Cylinder Charging 04 Adhesive and Sealants 05 Cab 06 Cooling and Conditioning 06 Diagnostic Tools 06 Engine 08 General 10 OCDB Brakes 12 Rear Axle - Wheel, Rim and Tyre 12 Transmission 13 Hydraulic Testing 14 Electrical 14 GENUINE FACTORY-APPROVED TOOLS RIGHT TOOL FOR THE RIGHT JOB
4 01 / ACCUMULATORS RIDE CYLINDER CHARGING Ride Cylinder Charging An essential requirement for a dealer to own is a Charging Assembly PART No. TOOL TYPE Charging Assembly Use with for charging both suspension legs simultaneously Charging Rear Ride Cylinders Charging Front Ride Cylinders Each of the above, plus the following: Coupling Charging Assembly Part No Tee Piece Use with Part No Hose Chuck Valve Valve Extension Tee Piece Part No Chuck Valve Part No Valve Extension Part No Coupling Part No
5 02 / ADHESIVES AND SEALANTS Adhesive and Sealants Specific to Model No. TR45 / TR60 /TR100 PART No. TOOL TYPE PART No. TOOL TYPE General Adhesive Sealant Cord (Ref. Sec ) 243 Part No Activator 'T' Cleaning Agent Part No (160 ml) Prism (Superflex) Part No (Superflex) Pipe Sealer with Teflon Wynn's STP Silicon Grease (Dielectric) Sealant Cord Part No (Ref. Sec ) Cleaning Agent 5
6 03 / CAB 04 Cab / COOLING & AIR CONDITIONING Glass Removal Tool Bonding Kit (Quick Dry) 05 / DIAGNOSTIC TOOLS D.D.R - Diagnostic Data Reader - Detroit Diesel applicable Multi-Kit (DDR, Cartridge & Cables) DDEC III/IV Card Spare DDR Spare Adaptor Cable D.D.R - Diagnostic Data Reader - Allison applicable Multi-Kit (DDR, Cartridge & Cables) CEC2 Card Spare DDR Specific to truck models: TR45 / TR60 / TR * DCA4 Test Kit - Metric Specific to truck models: TR45 / TR60 / TR70 / TR Refractometer - C Scale Refractometer - F Scale Halogen Leak Tester DCA4 TEST KIT - METRIC Part No Specific to truck model: TR Coolant Test Strips - Bottles of 10 strips Coolant Test Strips - Individual foil packed 6 *License required from local Allison dealer.
7 05 / DIAGNOSTIC TOOLS Diagnostic Optimised Connection This Interface tool is applicable for Cummins, MTU and Allison * Doc Vehicle Interface Kit Contains: CABLE_ATARI 15 M For use with CEC2 interface connector For use with CEC2 interface cable Insite Diagnostic Tool - Cummins applicable Includes Insite Program & Inline Connector * Insite Software CD-ROM Inline Connector Interface Quickcheck Diagnostic - Cummins applicable Includes Handheld and Cables For training and licence are required from your local Cummins dealer. CEC Electronic Diagnostic SOFTWARE ATEC11111CARD Sensor Translator CEC Off-Highway Diagnostic Service Kit Product above contains: Wire Cutter, Stripper and Terminal Jumper Wire Set Terminal Crimper Terminal Remover - Metri Pack (J1A, J1B, J3 and Shift Selector Connector Terminals) Terminal Remover - Speed Sensor and Throttle Position Sensor Terminals Terminal Remover - Depress holding prong on ECU and DDL Connector Terminals PROM Remover High Impedance Digital Multimeter Kit AMP Pin Remover - Remove terminal pins from Interface and Shift Selector Connectors Terminal Crimper - Weatherpac Insite Software CD-ROM Part No For use with CEC2 interface cable Part No CABLE_ATARI 15 M Part No *License required from local Allison dealer. DOC VEHICLE INTERFACE KIT Part No
8 06 / ENGINE REPAIR AND RE-MANUFACTURE Model TR45 / TR60 / TR100 PART No. TOOL TYPE Torque Wrench Adaptor Pulley Installation Tool Piston Ring Expander Liner Installation Tool Set, Cylinder Liner Clamp Standard Puller Universal Cylinder Liner Puller Water Tube Driver Connecting Rod Guide Pins Main Bearing Cap Puller Compressor, Piston Ring Main Bearing Cap Puller Dial Gauge Attachment Dial Indicator Gauge Expansion Plug Driver Gauge Block Dowel Pin Extractor Valve Seat Inserter Tool Valve Spring Tester Water Pump Bearing Mandrel Water Pump Bearing Mandrel Water Pump Bearing Separator Pump Seal Driver Coupling Puller Manometer Hydrostatic Tester Valve Seat Extractor Valve Seat Extractor Cup Plug Driver Cup Plug Driver Cup Plug Driver Concentricity Gauge Gauge, Belt Tension Compressor, Valve Spring Fixture, Cylinder Head Water Test Dolly, Valve Seat Staking Driver, Compressor Seat Installation Driver, Compressor Seat Remover Fixture, Rod Bolt Checking Kit, Cylinder Head Leak Test Handle, T Lift Stud Kit, Pulley Installation Adapter Driver Low Temperature Thermostat Seal Gauge, Piston Ring Groove Gauge, Valve Head Thickness Check Gauge, Valve Clearance Driver Oil Seal Fixture, Injector Timing Gauge, Head Bolts Mandrel, Air Compressor Bushing Torque Wrench (0-150 in lbs) Wrench, Oil Filter Set, Fillet Ball Gauges Puller, Water Pump Impeller Puller, Idler Shaft Wrench, Injector Preload Torque Cummins inline 5 kit 8
9 06 / ENGINE ASSEMBLY Model TR100 - Engine Assembly Torque Wrench Adaptor Pulley Installation Tool Piston Ring Expander Liner Installation Tool Set, Cylinder Liner Clamp Set, Cylinder Liner Clamp Oil Seal Puller Pipe Sealant Tube Piston Ring Compressor Injection Timing Tool Gauge, Block Silicone Adhesive Sealant RTV Rebuild Stand (2) Engine Lifting Fixture Seal and Wear Ring Driver Rocker Lever Actuator Oil Seal Driver/Puller Inch Pound Torque Wrench Injector and Valve Adjustment Kit Engine Assembly Standard Puller Universal Cylinder Liner Puller Water Tube Driver Connecting Rod Guide Pins Main Bearing Cap Puller Engine Rollover Stand (Moveable) Universal Injector Puller Model TR Diagnostic Jumper Wire Kit Detroit Diesel Diagnostic Link (CD) DDEC Repair Kit Cam Follower Installer/Remover INCH POUND TORQUE WRENCH Part No INJECTOR AND VALVE ADJUSTMENT KIT Part No
10 07 / GENERAL 10 Pressure Checks An essential requirement for a dealer to own is a Diagnostic Coupling Connection Multi-Gauge - Pressure range of 30 in of vacuum to lbf/in² The following items should be added to the multi-gauge to enable the gauge to be used on diagnostic test points: Diagnostic Coupling Connector (2 off) Hose Assembly (-4 HP, 84 in long) CONNECTOR (2 OFF) Part No DIAGNOSTIC COUPLING Part No Kit Hand Tool Hand Tool Kit Product above contains: 1 Set Feeler Gauges (6 ) 1 Ball Pein Hammer (2 Lbs) 4 Screwdrivers: /8, /6, 2½, Phillips 1 Adjustable Wrench (18 Bacho) Set Vice Pliers - Mole 6 1 Set Hex Wrench Set - Allan Keys: Proto 4976A, Proto Toolbox 1 Mallet - Nylon Proto Hacksaw - Eclipse 40PG (5 Blades) 1 Combination Set: 1⅛, 1¼ 1 Set Combination Pliers - Proto 263G 1 Set ½ SD Socket Set A/F: 7 16, ½, 9 16, 5 8, 11 16, , 7 8, 1, 1 1 8, Set General Utility Pliers: Elliot Lucas PW Centre Punch - Eclipse 85A 1 Flat Chisel - 1 Eclipse, Cat No. CB151V 1 12 Pinch Bar 1 O.E. Spanner Set: 7 16 X 3 8, 1 2 X 9 16, 5 8 X 11 16, 3 4 X 7 8, X 7 8, X 1 1 Ring Spanner Set: 7 16 X 3 8, 1 2a X 9 16, 5 8 X 11 16, 3 4 X X 7 8, X 1 1 ½ Sq. Dr. 5 Long Extn. 1 ½ Sq. Dr. Ratchet 1 ½ Sq. Universal NON-CONTACT INFRARED THERMOMETER Part No
11 07 / GENERAL Socket Type Filter Wrench Universal Belt Tension Gauge Non-contact Infrared Thermometer Dial Indicator Gauge - Metric Dial Indicator Gauge - Imperial Magnetic Base for Dial Indicator Gauge Micrometer - 0 to 25 mm Micrometer to 500 mm Micrometer - 16 to 20 in Internal Micrometer - 50 to 210 mm Internal Micrometer - 2 to 8 in Water Manometer Digital Tachometer Multimeter Piece Heavy Equipment Tool Kit Torque Wrench - 3/8 in drive Torque Wrench - 1/2 in drive Torque Wrench - 3/8 in drive Torque Wrench - 3/4 in drive Torque Wrench - 3/4 in drive Torque Multiplier - 1/2 in to 1 in drive Specific to Model No. TR45 PART No. TOOL TYPE Window Seal Installer and Remover Tool Pre-Filters Tools Specific to Model No. TR45 PART No. TOOL TYPE Collar/Vent Cap Wren Cutter, Oil Filter Torque Wrench - 3/8 in drive Part No TORQUE MULTIPLIER - 1/2 IN TO 1 IN DRIVE Part No COLLAR/VENT CAP WREN Part No
12 08 / OCDB BRAKE PACKS 09 / REAR AXLE - WHEEL, RIM AND TYRE Specific to truck models: TR60 / TR70 / TR Seal Installation Tool Seal Installation Tool Seal Installation Kit Specific to truck models: TR Seal Installation Kit Seal Installation Tool Seal Installation Tool Specific to truck models: TR Plate Gauging - For accurate setting of the Bearing Pre-load Tyre Inflation Kit (Air) Hydraulic Bead Breaking Kit SEAL INSTALLATION KIT Part No HYDRAULIC BEAD BREAKING KIT Part No SEAL INSTALLATION TOOL Part No TYRE INFLATION KIT Part No
13 10 / TRANSMISSION Tools Required for CEC 2 Wiring Harness - Wiring Repairs Sealed Splice (14-16 AWG) Sealed Splice (18-22 AWG) Crimper - Deutsch Connector Crimper (Alternate) - Throttle Position Wire Stripper Remover - Delphi Packard (DDL Remover - Throttle Position Sensor Remover - Deutsch Connector Crimper - Throttle Position Sensor, Delphi Crimper - Speed Sensors, Throttle Position Crimper - Broken cable Remover - Deutsch Connector(Optional) Remover - ECU Connectors, Shift Selector Connector Repair Kit - Transmission Guide Pin - Transmission Harness Insertion Tool - Transmission Harness Terminal Remover - Transmission Harness Crimper - ECU Connectors, Shift Selector Transmission Maintenance Procedure Tools Stator Assembly Installing Tool Support Legs Switch Sequence Gauge Belville Assembly Spring Compressor Specific to truck models: TR45 / TR60 / TR Torque Converter Spanner Wrench 13
14 11 / HYDRAULIC TESTING 12 / ELECTRICAL For Hydraulic testing the following are required: Multi Gauge Hose Coupling Piece Connector PART No. TOOL TYPE Digital Multimeter Digital Multimeter Part No Multi Gauge Part No
15 HAND TOOLS RIGID TRUCK PRODUCT CATALOGUE The information contained within this document is accurate as of 1st April Terex Trucks. Ref : TOOLS_APRIL2017 Terex Equipment Ltd Newhouse Industrial Estate, Motherwell, ML1 5RY Tel: +44 (0) Fax : +44 (0)
HAND TOOLS ARTIC TRUCK PRODUCT CATALOGUE
HAND TOOLS ARTIC TRUCK PRODUCT CATALOGUE 1 There is nothing a good technician needs more than good tools. 2 CONTENTS / PAGE We at Terex Trucks have a global reputation for quality, reliability and durability
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