Full Service Tool Guide

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1 Full Service Tool Guide

2 2013 Navistar, Inc Navistar Drive, Lisle, IL All rights reserved. No part of this publication may be duplicated or stored in an information retrieval system without the express written permission of Navistar, Inc.

3 1 ZTSE4834 Retarder Control Breakout Tee 2 ZTSE4831 BCS Breakout Tee 3 ZTSE4830 MAP/IAT2 Breakout Tee 4 ZTSE4828 CMP, CKP & FPCV Breakout Tee 5 ZTSE4816 Tester, IPR Plug 6 ZTSE4800 Ultrasonic Leak Detector 7 ZTSE4796 Coolant And Battery Refractometer 8 ZTSE Pin UVC Breakout Tee 1

4 9 ZTSE4850 Cable, High Press Fuel System 10 ZTSE4602 Temp Sensor Breakout Harness 11 ZTSE4596 Relay Breakout Harness 12 ZTSE4594 ICP System Test Adapter 13 ZTSE4583 Fuel Inlet Restriction Adapter 14 ZTSE4559 Magnetic Covers- Cylinder. Head 15 ZTSE4526 Fuel/Oil Pressure Test Coupler 16 ZTSE4518 Crank Rear Wear Sleeve Remover 2

5 17 ZTSE4735A ELS & V8 EGR Breakout Tee 18 ZTSE4725 Socket, High Pressure Rail Injector 19 ZTSE4692 Fuel Test Fitting 20 ZTSE4681 Fuel Pressure Gauge 21 ZTSE4674 ECM Relay Breakout Tee 22 ZTSE4672 Sleeve Protrusion Hold Down Clamp 23 ZTSE4671 Tap M15X ZTSE4666 IPR Socket 3

6 25 ZTSE4660 Injector Oil Inlet Plugs (6) 26 ZTSE4657 Fuel Pressure Test Kit 27 ZTSE4655 ICP Test Kit 28 ZTSE4654 Plates, Oil Cooler Test 29 ZTSE4653 Pin, Piston Groove Gauge 30 ZTSE4648 Water Supply Press Test Adapter 31 ZTSE4647 Thermostat Opening Pressure Test Adapter 32 ZTSE4643 Injector Sleeve Remover 4

7 33 ZTSE4642 Injector Sleeve Installer 34 ZTSE6072 Engine Rotation Tool 35 ZTSE6055 Handles Universal Driver 36 ZTSE6054 Rear Crank Seal Adapter Ring 37 ZTSE6048 Exhaust Seal Ring Installation Kit 38 ZTSE6030 Installer, Fey Ring 39 ZTSE6027 Aftertreatment Fuel Pressure (AFTFP) Sensor 40 ZTSE6025 IAH Breakout Tee 5

8 41 ZTSE6023 Electric Fuel Pump Breakout Tee 42 ZTSE6021 AFS Valve Breakout Tee 43 ZTSE Pin IP Breakout Tee 44 ZTSE6009 Hose, Fuel Inlet Adapter 45 ZTSE6002 WIF Breakout Tee 46 ZTSE4997 Installer, EGR Tube Seal 47 ZTSE4993 Harness Mat Breakout 48 ZTSE4960 MAF Sensor Breakout Tee 6

9 49 ZTSE4955 Pins, Gasket Alignment 50 ZTSE4954 Pressure Gauge With Test Fitting 51 ZTSE4952 ICP/BCP/BSV Breakout Tee 52 ZTSE4951 CKP & CMP Pos Sensor Breakout Tee 53 ZTSE4950 CKP & CMP Pos Sensor Breakout Tee 54 ZTSE4948 EGR Breakout Tee 55 ZTSE4946 Switch, Exhaust Manifold Temp 56 ZTSE4945 Pins, EGR Guide 7

10 57 ZTSE4943 Turbo Pipe Seal Remover And Installer 58 ZTSE4942 Bracket, Turbo Lifting 59 ZTSE4941 Puller, EGR Valve (2010 I6) 60 ZTSE4939 Plate, Engine Oil Cooler Test 61 ZTSE4937 Kit, CAC Block Off 62 ZTSE4908 EIM Power Relay Breakout Tee 63 ZTSE4896 Wrench, 17mm Flare Nut Ext 64 ZTSE Banana Plug Harness 8

11 65 ZTSE Ohm Resistor Jumper Harness 66 ZTSE4485A Cable, APS/IVS Breakout 67 ZTSE4484 IPR/VGT Actuator Breakout Tee 68 ZTSE4481 Cylinder Head Bolt Gauge 69 ZTSE4458A 9 Pin Plug Injector Test Harness 70 ZTSE4435C Kit, Int. Elec. Eng. Terminal Test 71 ZTSE4411 Cam Gear Puller 72 ZTSE4409 Pressure Test Kit 9

12 73 ZTSE4396 Piston Ring Compressor 74 ZTSE4386 Critical Metric Taps 75 ZTSE4357 Fluke DVOM Universal 76 ZTSE4347 Cable, Navistar ICP Sensor 77 ZTSE4210A Metric Thread Pitch Gauge 78 ZTSE4039 Crankcase Breather Tool 79 ZTSE3004B Crank Front Oil Seal Installer 80 ZTSE2536 Cylinder Sleeve Puller 10

13 81 ZTSE2499 Hand Operated Vacuum Pump Tester 82 ZTSE2217A Water Manometer - Kit 83 TXT Medium Duty Harness Repair Kit Update 84 NQ692003B PocketMaxx (Dealer Kit) 85 NQ NetIQ Usb-Link 86 KL5007NAV Coolant Management System 87 KL20030NAV EGR Leak Detection Kit 88 K Bendix Data Link Monitoring Unit 11

14 89 CF53 EZ Tech NAV Hickok Break-Out Tee Builder And Pin- Out Tool Clean Fuel Source Tool ECM Programming Station ECM Programming Station IPR Breakout Tee IPR Socket Leak Detection Pump Tool 12

15 Injector Cup Removal Tool MaxxForce 5, 7, DT, 9 And 10. Also Applicable To 2010 MaxxForce DT, 9 And Pin Breakout Box 13

16 NOTES: AUDIT PERFORMED BY: DATE COMPLETED: / / 14

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