Required Service Equipment Kit Contents

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2 Required Service Equipment Kit Contents Part Number Description Quantity Brass Hook 1 X Service Equipment Kits Socket Screwdriver (5/32 ) 1 X X Snap Ring Pliers (Small, Squeeze-to-Open) 1 X X Timing Window Assembly 1 X Drive Shaft Seal Tool 1 X Drive Shaft Seal Compressor 1 X Linkage Hook Wrench 1 X X X Hex Key Wrench Set 1 X X X Advance Piston Ring Compressor 1 X Gov. Weight Retainer & Rotor Support Fixture 1 X Pilot Tube Mandrel 1 X Pilot Tube Installation Spacer 1 X Socket Screwdriver (1/8 ) 1 X X Snap Ring Pliers (Small, Squeeze-to-Close) 1 X 16494* Pencil Nozzle Service Kit 1 X X Sac Hole Drill (for.042 / 1.32mm sac) Nozzle Valve Retractor & Lapping Tool Pin Vise Cleaning Wires (.008 /.19mm diameter) Pkg. of Cleaning Wires (.010 /.24mm diameter) Pkg. of Cleaning Wires (.011 /.27mm diameter) Pkg. of Eye Loupe Brass Wire Cleaning Brush Lapping Compound Honing Stone 1 * Continued on the next page

3 Part Number Description Quantity Service Tool Kit Pencil Nozzle Service Kit (continued from previous page) 1 X X Cleaning Wires (.012 /.30mm diameter) Pkg. of Nozzle Cleaning Pad Cleaning Wires (.013 /.32 mm diameter) Pkg. of Cleaning Wires (.014 /.35 mm diameter) Pkg. of Cleaning Wires (.009 /.22 mm diameter) Pkg. of Tip Seat Scraper Nozzle Locknut Adapter Cleaning Wires (.029 /.68 mm diameter) Pkg. of Nozzle Inlet Adapter Nozzle Valve Retractor & Lapping Tool Pressure Adjusting Screw Wrench Nozzle Locknut Adapter Compression Seal Push-on Tool Carbon Stop Seal Installation Tool Plate, Pencil Nozzle Holder Housing Pressure Test Fitting 1 X Aneroid Retaining Nut Wrench 1 X X X Head Relief Valve Seat Stone (Polish) 2 X Vent Wire Extractor 1 X Drive shaft Seal & Retainer Ring Inst. Tool 1 X X X End Cap Gage & Drive Shaft Guide 1 X Throttle Shaft Seal Installation Tool 1 X X X Throttle Shaft Bushing Replacement Kit 1 X X Delivery Valve Stop Seat Stone (.200 / 4.9 mm diameter) 1 X Advance Test Window 1 X Hub Holding Fixture Assembly 1 X Roller Setting Fixture Kit 1 X X X Inlet Connector, Straight Thread (1/2-20) 1 X Transfer Pump Pressure Tap Assembly 1 X Pump Holding Fixture Assembly 1 X Snap Ring Pliers, Large Squeeze-to-Close 1 X X Snap Ring Pliers, Large Squeeze-to-Open 1 X Drive Shaft Seal Installation Tool 1 X Timing Mark Locator (DM, DB4) 1 X Timing Mark Locator (DC & DB Spline Drive) 1 X Timing Mark Locator (DB) 1 X Pump Holding Fixture Assembly (3.75 / mm Pilot) 1 X Transfer Pump End Cap Wrench (.75 / 19 mm) 1 X X X Drive Hub (Straight Shaft) 1 X Shut Off Cam Removal Tool 1 X X X Cam Screw Bushing 1 X Transfer Pump Pressure Tap 1 X X X Assembly Lubricant 1 X Hex Bit Socket Assembly (5/16 ) 1 X X X

4 Part Number Description Quantity Service Tool Kit Torx Bit Socket Assembly (T-27) 1 X X X Sealing Lacquer (Red) 1 X Linkage Gap Gage Kit 1 X Gauge Not Included Cloth Insignia (Lapel Patch) 4 X X Pump Holding Fixture Assembly 1 X X X Transparent Governor Cover 1 X Metal Dealer Sign 1 X X Cam Advance Screw Bit (T-45) 1 X Transfer Pressure Adjusting Tool 1 X X Delivery Valve Extractor 1 X X X High Force E.S.O. Installation Tool 1 X X X Advance Plug Socket (5/8 ) 1 X Advance Plug Socket (7/8 ) 1 X End Plate Sleeve Bushing Installation Tool 1 X Drive Shaft Bearing Puller (DB4, DS, DE) 1 X X X Pressure Adjusting Screw Locknut Wrench 1 X Pressure Adjusting Screw Tool 1 X Injector Clamping Fixture Kit 1 X X Air Timing Fixture Hub and Pointer Assembly 1 X Assembly Grease 1 X X X Torx Bit Socket Assembly (T-25) 1 X X X Drive Shaft Hub Removal Tool 1 X Delivery Valve Stop Seat Stone (.250 / 6.35 mm diameter) 1 X Torx Bit Socket Assembly (T-30) 1 X X X Seal Protection Tube 1 X X X Tamper Resistant IPR Torx Bit Kit 1 X X X IPR Torx Bit Socket Assembly IPR Torx Bit Socket Assembly IPR Torx Bit Socket Assembly Pump Holding Fixture & Hub Puller 1 X Fuel Limiter Wrench 1 X X X SSLLA Adjusting Tool (Reference S.B. 373) 1 X Seal and Bearing Installation Tool 1 X X X Torque Screw Locknut Wrench 1 X X X Spring Chamber Cap Wrench 1 X Idle Adjustment Locknut Wrench 1 X SSLLA Adjusting Tool (Reference P.B. 224) 1 X X X Calibrating Injector Kit (Contains Six P/N LDV Type II) 1 X X X Static Timing Pin (DB4 Reference S.B. 553) 1 X X X Orifice Plate Kit, Matched Set (0.6 mm) 1 X X X Torx Bit Socket Assembly (T-25 Tamper Proof) 1 X X X Seal and Retaining Ring Installation Tool 1 X X Electronic Advance Indicator 1 X X X High Pressure Calibration Pipes.063 x 25 (1.6 x 635 mm) 6 X X X High Pressure Calibration Pipes.055 x 25 (1.4 x 635 mm) 6 X X X Throttle/Fuel Adjusting Tool 1 X X Aneroid Travel Adjusting Tool 1 X X Air Timing Tool 1 X X A-12 Epoxy Kit for Pilot Tubes 1 X

5 IFS Service Equipment Kit (for DE Pump Certified Dealers)* IFS Cam Box TDC Sensor assembly Hose Assembly & Fitting Kit Socket Assembly Signal Conditioning Wiring Harness Signal Conditioning Box Assembly Tappet Extraction Tool IFS Unit Pump Service Fixture IFS Unit Pump Inlet Filter Wrench IFS Unit Pump Spring Seat Fork IFS Calibration Software IFS Operation and Instruction Manual 1 Additional Required Components NOT included in the Kit * 36268,36266,41538 Laptop Computer, DAQ Devcie, DAQ Cable 1 each 107 mm Pilot Diameter Mounting Plate 1 30 mm Tapered Drive Coupling 1 * Reference Service Letter 324 DS Service Equipment Kit (No longer available, Reference Only) Encoder Sensor Adjusting Tool Eight Tooth Wheel Hall Effect Sensor Kit Diagnostic Applications Cartridge DS Hand Tool Kit Advance Seal Installation Tool Roll Pin Installation Tool Armature Cover Wrench Head & Rotor Installation Tool Transfer Pump Assembly Fixture Drive Shaft Installation Tool Calibration Resistor Installation & Removal Tool Hub Locking Nut Removal Bracket Drive Shaft Holding Fixture Poppet Valve Gap Setting Tool Roll Pin Removal Tool Torx Bit Socket Kit Seal Protection Tool Drive Shaft Hub Removal Tool Transfer Pump Pressure Regulator Venting Mandrel Transfer Pump Pressure Adjusting Tool Electronic Control Package Printer Cable Pump Control Module Monitor, DS Cable, DS-1 Interface Cable, PCM Interface Printer Low Profile Transfer Pump Pressure Tap High Pressure Calibration Pipes.098 x 25 (2.5 x 635 mm) 8

6 DE Service Equipment Kit (for DS Pump Certified Dealers) Break-Out Cable Multi-Function DAQ Device DE Pump Control Module Lap Top Computer Cable, DAQ Device P DE Tool and Test Bench Hardware Kit Drive Adapter Kit Hall Effect Sensor Kit Transfer Pump Insert Removal Tool Head & Rotor Installation Tool Drive Shaft Installation Tool Inlet & Return Fitting Assembly Timing Pin Housing Pressure Tap Calibration Injector Kit (Set of 6 p/n LDV Type II Injectors) High Pressure Pipes.063 x 25 (1.6 x 635 mm) 14mm Nuts Both Ends 6 DE Service Equipment Kit (for Non-DS Pump Certified Dealers) Break-Out Cable Multi-Function DAQ Device DE Pump Control Module Lap Top Computer Cable, DAQ Device P DE Tool and Test Bench Hardware Kit Roll Pin Installation Tool Armature Cover Spanner Wrench Transfer pump Assembly Fixture Poppet Valve Gap Setting Tool T-10 Torx Bit Seal Protection Tool Puller, Drive Hub T-40 Torx Bit Transfer pump Pressure Tap Drive Adapter Kit Hall Effect Sensor Kit Transfer Pump Insert Removal Tool Head & Rotor Installation Tool Drive Shaft Installation Tool Inlet & Return Fitting Assembly Timing Pin Housing Pressure Tap Calibration Injector Kit (Set of 6 p/n LDV Type II Injectors) High Pressure Pipes.063 x 25 (1.6 x 635 mm) 14mm Nuts Both Ends 6

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