Media Number -RENR Publication Date -01/03/2004 Date Updated -26/03/2004. E Link Bracket 3. F 1P-2420 Transmission Repair Stand 1
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1 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED BYPage 1 of 14 Disassembly and Assembly D3G, D4G and D5G Hystat Track-Type Tractors Power Train Media Number -RENR Publication Date -01/03/2004 Date Updated -26/03/2004 Final Drive and Sprocket - Assemble SMCS ; Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 E Link Bracket 3 F 1P-2420 Transmission Repair Stand 1 Q Installation Kit 1 R Bearing Driver 1 S 1U-6437 Duo-Cone Seal Installer As 1 Note: Check the O-ring seals for wear or for damage. Replace the O-ring seals, if necessary. i
2 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED BYPage 2 of 14 Illustration 1 g Install O-ring seal (40) on the spindle. Illustration 2 g Raise the temperature of bearing cone (39). Install the bearing cone on spindle 2. (37).
3 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED BYPage 3 of 14 Illustration 3 g Install Duo-Cone seal gp (36) on the spindle with Tooling (Q) and (S). Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install". Illustration 4 g Attach Tooling (E) to spindle (37). Use Tooling (E) and a suitable lifting device in order to install the spindle on case (38). Remove Tooling (E). Illustration 5 g Install bolts (35).
4 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED BYPage 4 of 14 Illustration 6 g Lower the temperature of bearing cup (33) and install the bearing cup in the hub. Repeat this Step for the other side of the hub. Illustration 7 g Use Tooling (Q) in order to install Duo-Cone seal gp (34). Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
5 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED BYPage 5 of 14 Illustration 8 g Place hub (27) in ring gear (29). Install retainer (28). Illustration 9 g Use Tooling (E), chains and a suitable lifting device in order to place hub (30) on spindle (37). The weight of the hub is approximately 64 kg (140 lb). Remove Tooling (E). Install O-ring seal (32). Raise the temperature of bearing cone (31). Install the bearing cone on11. the spindle. Note: Proceed to Step 12 before the bearing cools.
6 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED BYPage 6 of 14 Illustration 10 g Illustration 11 g Use a suitable lifting device in order to install hub (27) on the spindle. Install retainer (26) and bolts (25). Tighten the bolts to a torque of 120 ± 20 N m (89 ± 15 lb ft).
7 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED BYPage 7 of 14 Illustration 12 g Lower the temperature of bearing cup (24). Install the bearing cup in gear (21). Repeat this Step for the bearing cup on the other side of the gear. Illustration 13 g Illustration 14 g Note: Tooling (R) must be used in order to maintain Dimension (X). Dimension (X) is 1.0 mm (0.04 inch). Bearing cone (23) must extend past the shoulder of shaft (22) by the amount of Dimension (X) in order to create the correct bearing preload.
8 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED BYPage 8 of Raise the temperature of bearing cone (23) and place the bearing cone on Tooling (R). Use a suitable press in order to install shaft (22) until the shaft and bearing cone (23) are seated on Tooling (R). Illustration 15 g Note: Tooling (R) must be used in order to maintain Dimension (X). Dimension (X) is 1.0 mm (0.04 inch). Bearing cone (23) must extend past the shoulder of shaft (22) by the amount of Dimension (X) in order to create the correct bearing preload. Refer to Illustration Install gear (21) on shaft (22). Raise the temperature of the remaining bearing cone (23). Place bearing cone (23) in position on gear (21). Use a suitable press, Tooling (R), and Tooling (A) in order to install bearing cone (23) in gear (21). Illustration 16 g Use a suitable press in order to install gear (21) and the other components in the case. Repeat Steps 13 through 17 for the remaining gears and the other components.
9 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED BYPage 9 of 14 Illustration 17 g Install plate (20) with bolts (19). Tighten bolts (19) to a torque of 300 ± 70 N m (221 ± 52 lb ft). Illustration 18 g Install Tooling (E). Use Tooling (E) and a suitable lifting device in order to place carrier assembly (18) in position on the hub. The weight of the carrier assembly is approximately 75 kg (165 lb). Install bolts (17). Remove Tooling (E).
10 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED Page 10 of 14 Illustration 19 g Attach Tooling (E), as shown. Remove the bolts that hold the final drive assembly to Tooling (F). Remove the final drive assembly and position the final drive assembly in order to install the final components. Remove Tooling (E). Illustration 20 g Lower the temperature of bearing (16). Install the bearing in the final drive 22. assembly. Note: The bearing must be properly seated.
11 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED Page 11 of 14 Illustration 21 g Lower the temperature of race (15). Install the race in the final drive assembly. 23. Note: The race must be properly seated. Illustration 22 g Install shaft (14) in the final drive assembly.
12 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED Page 12 of 14 Illustration 23 g Illustration 24 g Install O-ring seal (13) to cover (12). Place the cover in position and install bolts (11).
13 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED Page 13 of 14 Illustration 25 g Raise the temperature of bearing (10). Install the bearing on the gear. Illustration 26 g Raise the temperature of race (7). Install the race on gear (8), as shown. Repeat this Step for the race on the other side of gear (8). Note: The race must be properly seated. Illustration 27 g Install gear (9) and gear (8) in the final drive assembly. Note: Do not apply the sealant at this time.
14 D3G XL & D3G LGP Track-Type Tractors JMH00001-UP (MACHINE) POWERED Page 14 of 14 Illustration 28 g Illustration 29 g Lower the temperature of bearing (5). Install the bearing in cage (6). Note: The bearing must be properly seated. Install O-ring seal (4), O-ring seals (2), O-ring seal (3), and studs (1).31. End By: Install the final drive and the sprocket. Refer to Disassembly and Assembly, "Final Drive and Sprocket - Install".
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