Bulletin: ABIB-10001

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1 Bulletin: ABIB Date: March 8, 2010 Bulletin Type: Service Topic: Conversions to New Bowl Tag Axle Configurations Affected Models: Dana 40Kand 46K Bowl Tag Tandem Axles Two new Spicer tag axle models are now available from Dana. These axles allow for improved fuel mileage performance by decreasing installed drive axle weight, reduced maintenance, and improved drivetrain efficiency at a lower installed cost than conventional tandem drive axles or single drive axles used with heavy tag axles fabricated from modified trailer axles. The use of a Dana tag axle 6x2 configuration maintains the traditional tandem Gross Axle Weight Ratings (GAWR) while reducing installed weight by 400 lbs. These patented* tag axles also have the unique ability to be converted to a full tandem drive for future vehicle use and improved resale value. *US Patents US B2 & US B2 Production models consist of current rear axle housing sealed with a bolted cover plate, and spindle plugs. The unique value added feature of these tag axles is that they use a specifically designed bolted cover plate and proprietary pressed-in spindle plugs. For future vehicle purposes, these components can be easily removed and replaced with a functional Spicer rear drive head unit and axle shafts without having to replace the entire rear tag axle should a future vehicle owner wish to convert the vehicle to a traditional 6x4 tandem Spicer Model Replaces Description S21-060B RS404/ RS405 Rear tandem tag axle for Standard 40,000lb. tandem S23-070B R40-170/ R Rear tandem tag axle for Spicer D heavy tandem In the following pages you can find east to follow details regarding configurations that are popular in fleets today that can be easily converted to this set up.

2 Standard 40K Conversions from 6x4 to 6x2 Models: D404, DSP40, DSH40, R404, R405, RSP40 40,000 lbs Applications While the 6x4 linehaul 40K classification is the most popular application when new vehicles are specified, many fleets can retrofit from the 6x4 configuration to the 6x2 Shown below are the configuration set up and the released service kit information that can easily convert the Rear-Rear axle of a 6x4 into a Bowl Tag Current 40k 6x4 Convert to 40k 6x2 Order Spicer Kit Kit P/N: Description: Kit-Tag Axle S21-060B Bowl Cover B mdl cover Cover Bolts Cover Washers 12 Purchase of New Forward Axle Assy (Consult OEM for Dana Assy part-no) Install Bowl Tag Conversion Parts kit

3 Heavy Tandem 40/46K Conversions from 6x4 to 6x2 Models: D40-170, R ,000, 46,000 lbs Applications Fleet customers can retrofit existing vehicles with heavy tandems from a 6x4 configuration to the 6x2 Dana has released service kits and instruction information that easily converts the Rear-Rear axle of a 6x4 into a Bowl Tag Current 40/46k 6x4 Convert to 40/46k 6x2 Order Spicer Kit Rear-Rear axle assy move to the Forward position. Forward Axle Housing move to the rear axle position Install Bowl Tag Conversion Parts kit Kit P/N: Description: Kit-Tag Axle S23-070B Bowl Cover B mdl cover Plug - Cupped 1 Fdw Cover IAD plug Cover Bolts Cover Washers 14

4 Heavy Tandem 40/6K Conversions from 6x4 to 6x2 Models: D46-170, R ,000-46,000 lbs Applications Fleet customers can retrofit existing vehicles with heavy tandems from a 6x4 configuration to the 6x2 Dana has released service kits and instruction information that easily converts the Rear-Rear axle of a 6x4 into a Bowl Tag Current 40/46k 6x4 Convert to 40/46k 6x2 Order Spicer Kit Remove rear-rear axle assy and axle shafts Modify forward Carrier to High Entry design (Refer to parts table below and document shais187) Install Bowl Tag Conversion Parts kit Kit P/N: Description: Kit-Tag Axle S23-070B Bowl Cover B mdl cover Plug - Cupped 1 Fdw Cover IAD plug Cover Bolts Cover Washers 14 Parts list to convert D170 to high entry Spicer Part-No. Description High Entry Input Input Bearing Cone (inner) Input Bearing Cup (inner) Input Bearing Cone (outer) Input Bearing Cup (outer) Output Housing Plug S RTV Sealant K Oil Seal Kit with Input Nut IAD Air Line Plug ( line) IAD Air Line Plug (cover)

5 The material contained in this bulletin is product improvement information. Eaton and Dana Corporation are not committed to, or liable for, canvassing existing products.

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