INNOVATIVE JOINTING TECHNOLOGY FRIALEN CONICAL RING COUPLER
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1 INNOVATIVE JOINTING TECHNOLOGY FRIALEN CONICAL RING COUPLER Alexander Rothermel 14/10/2014
2 THE PROBLEM: PIPE TOLERANCES Shape deviations of PE-pipes (storage conditions / life-time behaviour of the pipe) Pipe shape before installation Expansion Ovality Local flattening Assembled pipe and coupler Mounting Capability? Local gap Local gap 2
3 THE PROBLEM: PIPE TOLERANCES / CURRENT SOLUTIONS Large pipe tolerances vs. mounting capability / Fusion quality Electrofusion requires a narrow and defined fit ratio between the coupler and the pipe The larger the nominal diameter, the larger are the pipe tolerances Planer: Undefined processing of the outer diameter Risk of wall thickness weakening Risk of flattening, grooves Scraper Tools Well-suited for oxide layer removal Diameter reduction: High physical effort and high expenditure of time Rounding clamp High physical effort and high expenditure of time 3
4 INNOVATIVE NEW JOINTING TECHNOLOGY THE SOLUTION: FRIALEN CONICAL RING COUPLER New Coupler Design with integrated flexible elements Outer fusion area Body Inner fusion area Mounting device 4 Wedge ring Flexible groove
5 THE SOLUTION: FRIALEN CONICAL RING COUPLER STEP1: Mechanical gap compensation Maximum gap = playground for installation STEP2: Electrofusion Close-fit = fusion = homogeneous joint 5
6 THE SOLUTION: FRIALEN CONICAL RING COUPLER EQUIPMENT Scraper tool Fusion box No additional equipment needed! Non violent installation of the coupler is possible! HAMMER EXCAVATOR ROUNDING CLAMP 6
7 THE SOLUTION: FRIALEN CONICAL RING COUPLER Technical Figures (KM d630) Fusibility: Pipe PE80 + PE100 SDR11 + SDR17 Maximum working pressure / Operating pressure 10 bar (water) / 5 bar (gas) Manages the ovalities Standard installation: Ovality 2,5% (nominal diameter) Installation with demounted wedge: Ovality 9% (nominal diameter) Manages angling of the pipes Deflection 3 per pipe end / Over slide situation proofed for 3 Manages diameter deviation After pipe scraping 627,0 638,0 mm Delivery Sealed, in horizontal position / Ready for installation 7
8 THE TESTING: FRIALEN CONICAL RING COUPLER Fusion joints of the wedge coupler are tested according to the requirements of the valid regulations and standards: DVGW GW335-B2 (2003) EN (2011) EN (2011) ISO (2007) ISO (2007) 8
9 THE TESTING: FRIALEN CONICAL RING COUPLER Over slide solution (d630 / angle 3 degrees / field test / AUG 2014) Pipe with 3 deflection Over sliding Activating wedge Fusion 9
10 THE TESTING: FRIALEN CONICAL RING COUPLER Presentation installation (KM d630 / 4S-GROUP / SEP 2014) Presentation KM d630 Installation KM d630 10
11 THE TESTING: FRIALEN CONICAL RING COUPLER Application Example (KM d1000 / Culvert / Poland / SEP 2014) Pipe sections Over sliding Activating wedge Fusion 11
12 SUMMARY Advantages Easy installation, above all also as slide over coupler Large internal diameter of the coupler Single scraping sufficient to remove the oxide layer No adaption of the pipe diameter required Integrated re-rounding of the pipe by wedge assembly Flexible wedge for easy assembly on oval / expanded / angled pipe "Zero gap" between coupler and pipe Tolerance compensation through mechanical gap compensation Short processing time Very simple and quick coupler assembly Short fusion and cooling times No preheating required No additional equipment required 12
13 THANK YOU FOR YOUR ATTENTION! QUESTIONS ARE WELCOME
14 BACKUP1 THE SOLUTION: FRIALEN CONICAL RING COUPLER Delivery / Packaging Protection coupler by stable packaging / ready for installation Protection fusion zones of the wedge by anti-transparent foil 14
15 BACKUP2 THE SOLUTION: FRIALEN CONICAL RING COUPLER Installation with angled pipe sections 3 (assembly situation) SIDE A fixed (0 ) SIDE B angled (3 ) 15
16 BACKUP3 THE SOLUTION: FRIALEN CONICAL RING COUPLER Installation with demounted conical wedge ring (ovalities > 2,5%) Demounted wedge Over sliding wedge Installation Installation Fusion 16
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