Spring Return and Double Acting Pneumatic Quarter-Turn Actuators For Output Torques to 27,624 lb.in. INTRODUCTION

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1 VLVS & CONTROLS KYSTON PNUMTIC CTUTOR Spring Return and ouble cting Pneumatic Quarter-Turn ctuators For Output Torques to 27,624 lb.in. INTROUCTION For remote control of any quarter-turn application, including ball, butterfly or rotary plug valves, dampers, etc. TCHNICL T Max. Supply Pressure: Rated Supply Pressure: ouble cting Torque: Spring nd Torque: 150 psig 120 psig 27, psig 10, psig Temperature Range: -4 F to 200 F [-20 C to 90 C] Optional Temperature Ranges vailable: -15 F to 300 F [-26 C to 150 C] -40 F to 160 F [-40 C to 71 C] FTURS Compact rack and pinion design utilizes the whole piston area to develop output torque. Pistons with integral rack drive reduce the number of dynamic seals, minimizing air leakage. ouble pistons nullify sideloads on the pinion shaft, minimizing bearing wear and extending life. Internal air porting eliminates external tubing. Hard anodized aluminum body with external electrostatic powder coating (SPC) finish protects against corrosive environments. Female output drive enables direct mounting of most Keystone valves, eliminating special adaptation connections and assuring correct alignment. ottom entry pinion shaft simplifies assembly and provides anti-blowout feature. nti-friction piston pads ensure no metal-to-metal contact, providing smooth operation. Ideal for modulating or on/off control applications. djustable travel stops standard in both directions on sizes 065 to 181. n extensive range of standard accessories are available for direct mounting. - Solenoid valves - Limit switchboxes - Positioners - eclutchable manual override gearbox - High visibility indicator KYMC-0007-US-0904 Copyright 2014 Pentair

2 ouble cting Pneumatic Quarter-Turn ctuator Spring Return Pneumatic Quarter-Turn ctuator MTRILS OF CONSTRUCTION Part Material US material standard UK material standard IN material standard 1 ody xtruded aluminum STM 221 S IN (hard anodized and SPC*) 2 nd cap 3 Piston (003 only) Piston ( ) ie-cast aluminum LM6 or LM24 (SPC*) STM 85 S1490 IN or 226 Glass filled nylon 66 ie-cast aluminum (anodized) STM 85 S1490 IN or 226 LM6 or LM24 4 Pinion shaft Carbon steel (sealbond - N coated) STM 108 S M40 C40 5 earings ngineered polymer 6 O-rings Nitrile 7 Fasteners 304 stainless steel STM 193 S970 Part 3-304/305 IN 267 Part 3 8 Indicator S 9 Spring Spring steel (SPC*) STM 401 S5216 HS3 IN Pti 10 Spring Cone ie-cast aluminum LM6 STM 85 S1490 IN Spring retaining bolt Steel (plated) STM 193 S970 Part 3-304/305 IN 267 Part 3 * electrostatic powder coating page 2 KYMC-0007-US-0904 Copyright 2014 Pentair

3 Notes: 1. Operating times under no load for air pressures from 40 psig to 100 psig. (Times based on actual measurements.) 2. Total time is defined as time required from switching solenoid valve to completion of 90 degree stroke. 3. Stroke times can be increased or decreased dramatically by using speed controls, oversized pilot valves or quick-exhaust valves. 4. ir Consumption: Cubic inches shown in chart represent actual free air volume in either open or close direction. ir consumption will vary depending on supply pressure. To determine standard cubic feet per minute use the following formula: ouble cting SCFM = ( in3)( Open + Close Vol. Supply ir psig )( ) Cycles/Min Spring Return SCFM = ( in3)( ir Stroke Vol. Supply ir psig )( ) Cycles/Min xample: Calculate SCFM for size 036 double acting using 80 psig air supply and 5 cycles/minute. OUL CTING CTUTOR OPRTING TIMS (SCONS) ctuator size Stroke time Total time / / / SPRING RTURN CTUTOR OPRTING TIMS (SCONS) ctuator size Stroke time Total time ir Spring ir Spring 003S S S S S S/066S S/091S S/181S ouble cting SCFM = ( )( )() SCFM = ll ouble cting ctuator operating times are based on using a standard Pentair 5/2 solenoid valve with nominal.7c v. 6. ll Spring Return ctuator operating times are based on using a standard Pentair 3/2 solenoid valve with nominal.4c v. CTUTOR PISTON ISPLCMNT (IN 3 ) ctuator size Open - double acting Close - double acting ir stroke - spring return / / / CTUTOR WIGHT (L.) ctuator size ouble acting Spring return / / / Copyright 2014 Pentair KYMC-0007-US-0904 page 3

4 SIZ 003 SIZ 003S () (SR) C C 1 1 SIZ SIZ 006S-036S () (SR) C C SIZ SIZ 065S-181S Travel Stop Travel Stop Close Open Close Open () (SR) C C 1.38 Max. recommended 1.38 Max. recommended page 4 KYMC-0007-US-0904 Copyright 2014 Pentair

5 KYSTON PNUMTIC CTUTOR CTUTOR IMNSIONS (INCHS) ctuator size (SR) () C / / / MOUNTING IMNSIONS (INCHS) - ctuator Shaft bore Keyway size Key Mounting patterns size F G Width size PC Mounting holes ia /16 Sq x 1 /4-20UNC x 0.38 p. 006/ ia /4 x 3 / x 3 /8-16UNC x 0.56 p. 024/ ia /4 Sq x 3 /8-16UNC x 0.56 p x 1 /2-13UNC x 0.63 p ia /4 Sq x 1 /2-13UNC x 0.63 p ia /16 Sq x 1 /2-13UNC x 0.63 p ia /8 Sq x 1 /2-13UNC x 0.63 p x 3 /4-10UNC x 1.00 p ia /2 x x 1 /2-13UNC x 0.63 p. / x 3 /4-10UNC x 1.00 p ia /2 x 3 / ia /2 x 3 /8 CCSSORY RILLINGS TO CTUTOR OY (INCHS) 1/4 NPT x 0.38 p (2) #10-32UNF x 0.28 p. 8-holes (2) #10-32UNF x 0.28 p. 8-holes x 1 /2-13UNC x 0.63 p x 3 /4-10UNC x 1.00 p x 1 /2-13UNC x 0.63 p x 3 /4-10UNC x 1.00 p. Port Hole rillings air port - CLOS air port - OPN * On sizes 180/181 drillings are aligned vertically (not horizontally as shown) with Port at top. #10-32UNF x 0.28 p. 8-holes GNRL INFORMTION. comprehensive range of adaptors are available to suit all Pentair valve stems..ctuators can be mounted parallel or perpendicular to valve flow. G SIZS 065 TO 181 C.On sizes 065 to 181, the total travel of 100 degrees allows for end-of-travel adjustment of 5 degrees over and 7 degrees under at both open and close positions..travel stop bolts (when present) must not be used for manual override.. Mounting pattern with 5.00 PC is only available on 180/181 size with the use of a 0.75 thick mounting plate. Notes: Mounting pattern ach body has both types of accessory mounting pads. 1. Pentair standard mounting pad F 2. NMUR mounting pad ir connections this side (2) (2) (2) Top mounting drilling sizes 003 to (2) Top mounting drilling sizes 065 to 181 CTUTOR SHFT TOP TIL (INCHS) Size Shaft bore ia. x x Keyway ( 3 /16 Sq. Key) 006/ ia. x x Keyway ( 1 /4 x 3 /16 Key) 024/036/065/066/090/091/180/ ia. x x Keyway ( 1 /4 Sq. Key) Copyright 2014 Pentair KYMC-0007-US-0904 page 5

6 OUTPUT TORQUS (L.IN.) FOR SINGL CTING (SPRING RTURN) CTUTORS ctuator Spring Spring Spring ir supply in psig size rating (psig) end start ir torque S S S S S S/066S S/091S S/181S Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd Start nd page 6 KYMC-0007-US-0904 Copyright 2014 Pentair

7 OUTPUT TORQUS (L.IN.) FOR OUL CTING (IR-TO-IR) CTUTORS ctuator size ir supply in psig / / / WSTLOCK CONTROLS CCSSORIS QUNTUM ROTRY CONTROL MONITORS* /784/864, Weathertight 765/789/865, Non-incendive 711/722/811, Intrinsically Safe 777/877/360, xplosionproof Quantum products offer a fully integrated solution for the monitoring and control of process valves. Combining sensors, Falcon low-powered solenoids, junction housings and a local visual position indicator in one compact unit suitable for weatherproof and hazardous location service, Westlock offers an extremely efficient and cost effective method for the monitoring and controlling of rotary valves. 877 CCUTRK ROTRY POSITION MONITORS* 1040/2004 and 9358/9044, Rotary Position Monitors, Weathertight K-Switch, 9468, Rotary Position Monitor, Non-incendive 5004/5044 and 5050, Rotary Position Monitors, Intrinsically Safe 360, 2007 and 9479, Rotary Position Monitors, xplosionproof 3479 MO3 and 9881, Linear Position Monitors, xplosionproof 316 Silver ullet, Linear Position Sensor, ll Classes and Groups The ccutrak family of products offers an integrated solution for the monitoring of process valves. y combining sensors, junction housings and local visual position indication in one compact unit suitable for weatherproof and hazardous location service, Westlock offers an extremely efficient and cost effective method of both monitoring and controlling linear and rotary valves. ccutrak 1040 ccutrak 360 * Stainless Steel, ccutrak, Quantum, Intellis Network Solutions and Positioners - please consult your sales representative for the availability of global certifications such as TX, IC, GOST, CS and InMetro for specific configurations in these product lines, as approvals may vary. Copyright 2014 Pentair KYMC-0007-US-0904 page 7

8 WSTLOCK CONTROLS - CCSSORIS (CONTINU) POSITIONRS* ICoT 5200/5300, Intelligent SmartCal Positioners ICoT 5400, Foundation Fieldbus Positioner ICoT 5500, Profibus P Positioner ICoT 6000, xplosion Proof Intelligent Positionsers in luminum and Stainless Steel K-10, lectro-pneumatic Positioner 793, Pneumatic Positioners Westlock Controls offers a variety of solutions for the precise positioning of rotary and linear pneumatic actuators. These positioners are suitable for use with either double acting or spring return actuators. Mounting options include the ModMount, NMUR standards (VI/V 3845) or actuator special kits. These units also provide the simplest form of installation and calibration as standard, without the requirement for additional equipment. Positioners are available with both HRT and Foundation Fieldbus digital communication protocols. ICoT 5200 NTWORK SOLUTIONS* Intellis Network Solutions, Control Monitors; Network ccessories Intellis is a family of industrial control field Network Control Monitors which use embedded control systems to automate valves and link field I/O to the host PLC or CS. ach monitor is assigned a unique address and accepts input/output signals from valve position sensors, solenoids and external alarm and control devices. Hall ffect sensors are utilized for valve position monitoring. Low-power Falcon solenoid valve provide integrated actuation control. Network interface modules Pacs allow communication via a protocol of choice. Westlock Intellis Network Control Monitors are available for linear or rotary applications in all area classifications. Intellis Control Monitor * Stainless Steel, ccutrak, Quantum, Intellis Network Solutions and Positioners - please consult your sales representative for the availability of global certifications such as TX, IC, GOST, CS and InMetro for specific configurations in these product lines, as approvals may vary. page 8 KYMC-0007-US-0904 Copyright 2014 Pentair