Stainless Steel Spring Return and Double Acting Pneumatic Quarter-turn Actuators Output Torques to 238,000 lb.in.

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1 Stainless Steel Spring Return and Double cting Pneumatic Quarter-turn ctuators Output Torques to 238,000 lb.in. Features and Benefits Innovative stainless steel construction as standard provides superior corrosion resistance both internally and externally. Scotch yoke design using precision bearings eliminates dead band in the yoke mechanism, providing the greatest torque output at the beginning and end of stroke. Precision roller bearings, made from hardened stainless steel, produce a longer lasting, high performance actuator. Bi-directional travel stops provide accurate valve rotation adjustment. Teflon piston bearings, piston rod bushings and output shaft bushings provide longer life, reduce maintenance, and require no lubrication. Universal design position indicator and pointer allows for either parallel or perpendicular mounting. Stainless steel construction allows proximity switches to be direct-mounted in the actuator housing, eliminating the need to mount bracket and cam assemblies on top of the actuator. Namur drive slot allows mounting of accessories closer to the actuator, resulting in a more compact, precise assembly, and eliminates the need for coupling. ISO 9001 Spring return model design requires no special tools to safely and easily disarm the spring in the field, reducing down time and providing a man safe spring. General pplication For remote control of any quarter-turn application: ball, butterfly, rotary plug or damper style valves, etc. To be used in chemical process, food and beverage, iron and steel, off-shore marine, pharmaceutical, power, oil and gas, pulp and paper, and textile industries. Technical Data Supply pressure Supply medium Temperature rating : 40 to 160 psig (see torque charts) : ir or any gas compatible with materials of construction Standard range : -20 F to 210 F Optional range : -65 F to 300 F ngular rotation : 90 degrees ± 8 degrees Flow Control Total Flow Control Solutions Teflon is a registered trademark of E.I. dupont de Nemours & Company. Morin is either a trademark or registered trademark of Tyco International Services G or its affiliates in the United States and/or other countries. ll other brand names, product names, or trademarks belong to their respective holders. -US-0510

2 Materials of Construction Double cting - Models 003 thru 100 and Double cting - Models 135 thru 1150 (Except Model 144) Note For readability, some item numbers have been excluded from drawings. 2

3 Materials of Construction Item Material Material Stand. 1 Housing 316 Stainless steel 351-CF8M 2 Yoke 17-4PH Stainless steel* Output Shaft (N/ on 1480 thru 2380) 17-4PH Stainless steel* Piston Rod 316 Stainless steel 276 5a Bushing-output shaft, Models 003 thru 270 and 420 G.F. Teflon Needle bearing, 5b Models 370 and 575 thru 1150 lloy steel Bushing-output shaft, 5c Models 1480 thru 2380 Sintered bronze Roll pin-yoke, 6a Models 003 thru 100 and Stainless steel Key-yoke, 6b Models 135 thru PH Stainless steel* Screw-pointer drive, 6c Models 1480 thru Stainless steel 7 Bushing-piston rod G.F. Teflon *** 8a Retaining ring-shaft 15-7MO Stainless steel Breather-housing 8b Models 1480 thru 2380 Brass 9 Thrust pin 440C Stainless steel* 10 Roller Bearing 440C Stainless steel* 11 Retaining ring-pin 15-7MO Stainless steel Set screw, 12a Models 006 thru 100 and Stainless steel Retaining ring-lower bearing, 12b Models 135 thru 1150 Plug-thrust pin, 12c Models 1480 thru 2380 Position indicator 13a Models 006 thru 100 and Thrust Plate 13b Models 135 thru Stainless steel 18-8 Stainless steel Stainless steel Stainless steel 13c Cover Models 1480 thru Stainless steel 14 Hex head bolt 18-8 Stainless steel 15 Lock washer 18-8 Stainless steel 16 Pointer Soft PVC 17 Round head screw 18-8 Stainless steel 18a Cover-housing 304 Stainless steel Drive-pointer, 18b Models 1480 thru Stainless steel Hex head bolt 19a 18-8 Stainless steel 19b Seal-yoke Models 1480 thru 2380 BUN-N 20a Lock washer, 18-8 Stainless steel Retaining ring-pointer adaptor, 20b Models 1480 thru Stainless steel Item Material Material Stand. 21 Flat washer 18-8 Stainless steel Thrust washer, 22a Models 135 thru Stainless steel Seal-pointer, 22b Models 1480 thru 2380 BUN-N 23 Cover gasket Fiber 24 Cylinder 316 Stainless steel Piston 316 Stainless steel 351-CF8M 26 daptor 316 Stainless steel 351-CF8M 27 End Cap 316 Stainless steel 351-CF8M 28a Rod cover 316 Stainless steel 351-CF8M daptor-spring, 28b Models 1480 thru Stainless steel 29 Seal-piston rod BUN-N 30 Seal-piston bolt BUN-N 31 Seal-piston BUN-N 32 daptor-pointer, Models 1480 thru 2380 Nylon BUN-N 33 Piston bolt 18-8 Stainless steel 34 Lock washer 18-8 Stainless steel 35 Bearing-piston Teflon 36 Thread seal 316 Stainless steel/epdm 37 djusting bolt 18-8 Stainless steel 38 Jam nut 18-8 Stainless steel 39 Socket head cap screw 18-8 Stainless steel 40 Lock washer 18-8 Stainless steel 41 Tie rod 18-8 Stainless steel 43 Lockwasher 18-8 Stainless steel 44 Hex head bolt 18-8 Stainless steel 45 Thread seal BUN-N 46a Cylinder gasket Models 003 thru 012 Teflon Cylinder seal 46b Models 023 thru Nameplate label Mylar 48 Lug label, Models 1480 thru 2380 Mylar 49 Cylinder-spring side 316 Stainless steel Tie rod-spring side 316 Stainless steel Hex head bolts 18-8 Stainless steel 52 djusting bolt 18-8 Stainless steel 53 Flat washer 18-8 Stainless steel 54 End cap-spring side 316 Stainless steel 351-CF8M 55 Outer spring Spring steel** 56 Inner spring Spring steel** 57 Breather 18-8 Stainless steel 58 Spring label LEXN polycarbonate Notes * Heat treated ** 17-7PH Stainless steel optionally available *** Sintered bronze in Models 370 and 575 thru 1150 Except 144 LEXN polycarbonate is a registered trademark of the General Electric Company. ctuator failure The most common cause of actuator failure is wear on the seals. If condensed water from air lines collects in an aluminum or steel cylinder, pitting will occur. Pitting will eventually destroy a seal and cause piston blow by and ultimate failure. The Morin ctuator High Performance materials are unaffected by water. ll seals come in contact only with 316 stainless steel. Piston bearings, piston rod bushings and output shaft bushings are Teflon. Structural members including the yoke, output shaft and roller bearings are made from heat treated stainless steel. This is the same material most valve manufacturers use on high performance butterfly valve shafts. The Morin ctuator is designed to perform in the most demanding corrosive environments. This includes a nice, clean, noncorrosive plant with water in its air lines. 3

4 Principles of Construction By incorporating the latest manufacturing technology for high production, cylinder honing and machining and the use of investment castings, Morin has developed a product with high integrity and low cost. The actuator housing, cylinder and end caps on the actuators are all 316 stainless steel, as are the piston, piston rod and rod cover. ll seals are BUN-N as standard. Piston guide rings, piston rod bushings and output shaft bushings are Teflon. Structural members, including the yoke, output shaft and roller bearings, are manufactured from precipitation-hardened, 17-4 PH stainless steel. ISO 5211 Mounting (Models 135 through 1150*) To provide the greatest flexibility for valve adaptation, each model has a mounting pattern designed in accordance with International Organization for Standardization (ISO) requirements. Bi-directional Travel Stops djustable stops on each end cap provide the flexibility of accurate valve rotation positioning at the end of the open and close stroke. Both stops are located on the cylinder centerline, the optimal position to maximize travel adjustment and eliminate any detrimental side loading on the travel stops. djustable from 82 to 98. Spring Designed for Safety ll spring return models incorporate a man safe spring design that allows the actuator to be safely assembled and disassembled in the field without the need for special tools. The integral tie rods are bored and tapped to provide a means of loading and unloading the spring in a safe and convenient manner. NMUR Drive Slot Each actuator is provided with a NMUR drive slot for limit switches and positioners. This allows for simple direct mounting without the need for couplings. Field Reversible Failure Mode On Models 006 through 100 and 144, the open-shut-open indicator plate allows the use of the same indicator and pointer when the failure mode needs to be reversed. When changing from fail-close to fail-open on spring return models, simply mount the stainless steel position indicator plate and pointer on the opposite side of the actuator. The position indicator plate and pointer can be mounted parallel or perpendicular to the actuator centerline. Standard Options Manual Jackscrew Override Metric Mounting Threads Viton Seals Low or High Temperature Seals Proximity Switch Preparation 40 through 160 psig Spring Sets Full Stroke Travel djustment Lock-out Device Manual Handpump Override Partial Stroke Test Device *Except Model 144 Torque Scotch Yoke Torque Characteristics Single cting Spring Return ir Break ir Stroke Spring End ir End Spring Break Spring Stroke Torque Double cting ir to ir Break Torque ctual Torque Published Torque Running Torque Viton is a registered trademark of E.I. dupont de Nemours & Company Stroke Stroke 4

5 Scotch Yoke Mechanics Stroke in degrees X } Moment arm minimum (X) at mid stroke (45 ) Piston rod stroke X = Min. moment arm Y = Max. moment arm Morin Series S ctuator Conclusion: Greatest Torque Output is at Beginning and End of Stroke-Where it s Needed! Y Normal 90 stroke 100 stroke Moment arm maximum (Y) at end of stroke (90 ) For max. moment arm at any stroke position multiply min. moment by secant Output torques (lb. in.) double acting - air to air ctuator ir Supply (psig) Model Start / End Minimum Start / End Minimum Start / End Minimum Start / End Minimum Start / End Minimum Start / End Minimum Start / End MXIMUM OPERTING Minimum PRESSURE = 120 psi Start / End MXIMUM OPERTING Minimum PRESSURE = 100 psi Start / End Minimum Start / End MXIMUM OPERTING Minimum PRESSURE = 120 psi Start / End Minimum Start / End Minimum Start / End Minimum Start / End Minimum Start / End Minimum Start / End MXIMUM OPERTING Minimum PRESSURE = 120 psi Start / End MXIMUM OPERTING Minimum PRESSURE = 120 psi Start / End MXIMUM OPERTING Minimum PRESSURE = 120 psi Start / End MXIMUM OPERTING Minimum PRESSURE = 120 psi See for complete torque book. 5

6 Output Torques Output torques (lb. in.) single acting - spring return ctuator ir Supply (psig) Model Start Minimum End Start Minimum End Start Minimum End Start Minimum End Start Minimum End Start Minimum End Start Minimum MXIMUM OPERTING End PRESSURE = 100 psi 100 Start MXIMUM OPERTING Minimum PRESSURE = 100 psi End Start Minimum End Start Minimum End Start Minimum End Start MXIMUM OPERTING Minimum PRESSURE = 120 psi End Start Minimum End Start Minimum End Start Minimum End Start MXIMUM OPERTING Minimum PRESSURE = 120 psi End Start Minimum MXIMUM OPERTING End PRESSURE = 120 psi 1480 Start MXIMUM OPERTING Minimum PRESSURE = 120 psi End Start MXIMUM OPERTING Minimum PRESSURE = 120 psi End

7 Mechanical Data Notes 1. ir Consumption: Cubic inches shown in chart represent actual free air volume in cylinder between piston and end cap when furthest apart. ir consumption will vary depending on supply pressure. To determine standard cubic feet per minute use the following formula: ( in3)( Vol. Supply ir psig )( ) Strokes/Minute Example: Calculate SCFM for Model 023 double acting using 80 psig air supply and 5 strokes/minute. SCFM = ( 52 )( )() 5 SCFM = Cycle times shown represent average time to stroke 90 degrees using standard pilot valves and should be used as a guide only. Cycle times can be increased or decreased dramatically by using speed controls, oversized pilot valves or quick exhaust valves. How to order 1. Double cting example: ir supply: 80 psig Break torque: 7,200 lb.in. S-072U-D000 S: Series 072: Model number U: UNC mounting threads D000: Double acting 2. Spring Return example: ir supply: 80 psig Ending torque: 12,950 lb.in. Fail rotation: Clockwise S-370U-S080 S: Series 370: Model number U: UNC mounting threads S080: Spring set 3. For all spring return models: Use air pressure to determine spring set. ll spring sets ending with 0 fail clockwise (40, 50, 60, etc.). ll spring sets ending with 1 fail counterclockwise (41, 51, 61, etc.). Mechanical data ctuator Number Cylinder Volume 1 Cycle Time 2 Model of Bore Stroke Cubic In Seconds Weight Pistons (inch) (inch) 95 Stroke 90 Stroke (lbs.) Double cting Spring Return Typical Section - Double cting/one Piston Typical Section - Spring Return/Two Pistons 7

8 Dimensions Models 012, 046, 072, 100 and 144* Q Typical B C2 (sq) C1 (sq) Boss for Proximity Switch Option H Diameter E G P NPT Typical Models 003, 006, 023, 036 and 050 D Q Typical M B J 316 SS K L F (dia) C1 (sq) Boss for Proximity Switch Option (excluding Model 003) G P NPT Typical H Diameter Notes 1. Shown without pointer for clarity. 2. For mounting dimensions, refer to pages 12 and 13. * Model 144 consists of two model 072 actuators connected by a single drive shaft. Request drawing for more detailed information. 8

9 Dimensions (inches), Double cting Model B C1 C2 D E F G H J K L M P Q 003D / D / D / D / D / D / D / D / D / Dimensions (inches), Spring Return Model B C1 C2 D E F G H J K L M P Q 003SR / SR / SR / SR / SR / SR / SR / SR / SR /

10 Dimensions Models 270, 420, 740, and 1150 B Q Typical C G H Diameter P NPT Typical E Models 135, 210, 370 and 575 D M B Q Typical J K L F Diameter C G Models 1480 and 2380 H Diameter P NPT Typical D M B Q Typical J K C E G P NPT Typical Notes 1. Shown without pointer for clarity. 2. For mounting dimensions, refer to pages 12 and

11 Dimensions (inches), Double cting Model B C D E F G H J K L M P Q 135D / D / D / D / D / D / D / D / D / D / Dimensions (inches), Spring Return Model B C D E F G H J K L M P Q 135SR / SR / SR / SR / SR / SR / SR / SR / SR / SR /

12 Mounting Details Model Top and bottom of housing (symmetrical) square 1/4-20 UNC Tap x 0.50 Deep on sq. Bolt Pattern SYM wide deep Drive Slot Section - Models 006 through 100 and Top and bottom of housing (symmetrical) Models 006 and 012 = 0.748/0.745 Models = 0.998/0.995 B Models 006 and 012 = 5 /16-18 UNC Tap x 0.37 Deep on sq. Bolt Pattern Models 023 thru 100 = 3 /8-16 UNC*** Tap x 0.37 Deep on sq. Bolt Pattern 0.94 SYM. Models 006 and 012 = 0.87 Models = wide deep Drive Slot B Namur Drive Both Ends Section B - B Models 135, 210, 270 and Bottom of housing ISO 5211-F /1.994 Diameter Shaft 1/2 sq. x 3.19 Long Keyway C UNC Tap x 1.18 Deep (4) Places as Shown on Diameter Bolt Circle C Models 135, 210, 270 and Top of housing - Mounting details Section C - C C Bore x Deep M6 Tap x 1 /2 Deep SHUT Namur dapter OPEN OPEN M5 x 0.80 Tap x 3 /8 Deep (4) Places on Namur Pattern x Rectangle SHUT /0.160 wide x 0.197/0.205 Deep Namur ccessory Drive Slot 0.996/0.993 square

13 Mounting Details Models 370, 575, 740 and Bottom of housing ISO 5211-F /2.994 Diameter Shaft 3/4 sq. x 3.56 Long Keyway D UNC* Tap x 1.25 Deep (8) Places as Shown on Diameter Bolt Circle * Typ. D Models 370, 575, 740 and Top of housing - Mounting details Section D - D C Bore x Deep M6 Tap x 1 /2 Deep SHUT Namur dapter M5 x 0.80 Tap x 3 /8 Deep (4) Places on Namur Pattern x Rectangle OPEN SHUT OPEN /0.160 wide x 0.197/0.205 Deep Namur ccessory Drive Slot 0.996/0.993 square 1.18 Models 1480 and Bottom of housing ISO 5211-F35 Female Drive Dia. Bore x 11 Deep Rectangular Keyway with 0.12 Radius Inside Keyway Corners 45 E 1-8 UNC** Tap x Deep (8) Places as Shown on Diameter Bolt Circle 1.18 E Section E - E Models 1480 and Top of housing - mounting details C Bore x Deep M6 Tap x 1 /2 Deep Namur dapter M5 x 0.80 Tap 3 /8 Deep (4) Places on Namur Pattern x Rectangle /0.160 Wide x 0.197/0.205 Deep Namur ccessory Drive Slot 0.996/0.993 square

14 Options Manual Options To provide the actuation package best suited for your application, the Morin line offers a full range of manual accessories. Partial Stroke Test Device (PSTD) Provides a method of testing ESD packages without shutdown. Lockout Integral lockout allows safe shutdowns for maintenance and isolation of systems. Jackscrew Override (JSO) Manual operation when power is lost. Simple and effective. Hydraulic Override (MHP) Manual operation when power is lost. Includes speed controls. WW Tested per merican Waterworks ssociation C504. vailable for pneumatic or water service operation. Direct Mounting Cast dapters Many valve top works covered, including some ISO mounting. ssures economic but correct mounting alignment. Full Stroke djuster Provides mechanical control of maximum and/or minimum valve stroke. Epoxy Painting (EX) Offshore rated, three-part coating system for high level of environmental protection. + F/ C Proximity Switch Preparation llows installation of cartridge style proximity switches. Leaves top works open for mounting of other devices. High or Low Temperature Ratings Standard rating of -20 F to 210 F [-29 C to 99 C] covers most applications. Optional ratings down to -65 F [-54 C] and up to 300 F [149 C]. 14

15 ccessories VID Control ccessories Tyco Valves & Controls has a complete range of control accessories available, for integration for the Morin Series S actuators to achieve complete process control, from simple on/off solenoid valve control to integrated Network systems. Solenoid Valves comprehensive range of solenoid valves is available for controlling the pneumatic supply to the actuator cylinder by means of an electrical signal. lternative specifications of solenoid valves include: Weatherproof to NEM 4, 4X Explosion proof to NEM 4, 7, 9 Intrinsically safe to Class I, B, C, D, Class II E, F G, Div. 1 and 2 ZR Plus Position Monitors VID Position Monitors The VID range of Position Monitoring equipment offers models for all service classifications, each model incorporating numerous user-friendly features, including HiVue Local Visual Display, EasiFix Switch djustment and ModMount ssembly facilities. EaziCal Positioners VID nalog Positioners The VID range of Control Positioners offers a variety of solutions to the precise positioning of rotary and linear pneumatic actuators. These positioners are suitable for use with either double acting and spring return actuators, and are mounted to the actuator housing either directly with ModMount or NMUR (VDI/VDE 3845) standards. These units also provide the simplest form of installation and calibration as standard, without the requirement for additional equipment. Network Solutions Using the extensive resources of the VID product range, Tyco Valves & Controls is able to provide actuated valve packages, capable of integration within field communications networks and interfacing with the major Network protocols currently in use throughout process industries. The VID range on PlantNet Monitors facilitates communication with S-Interface, DeviceNet and Profibus Network Protocols to enable complete system integration of all valve units. Other protocols available on request. 15

16 lso vailable The Series B ctuator (Ductile Iron with Stainless Steel Components) 316 Stainless Steel Ductile Iron Setting a new standard in actuation at a price you d expect from a commodity product. To 160 psig pressure rating Double acting break torques to 238,000 lb.in. Spring end torques to 104,125 lb.in. For additional information, refer to Publication MORMC Chrome-plated Steel Teflon Sintered Bronze 17-4 PH Stainless Steel The Series B-HP ctuator High pressure actuation with stainless steel cylinders for superior corrosion resistance psig pressure rating Double acting torques to 238,000 lb.in. Spring end torques to 104,125 lb.in. For additional information, refer to Publication M7BP Facility Phone: Tyco Valves & Controls Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MKES NO REPRESENTTIONS OR WRRNTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITTION NY WRRNTIES OF MERCHNTBILITY OR FITNESS FOR PRTICULR PURPOSE WITH RESPECT TO THE INFORMTION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMTION REFERS. CCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DMGES (OF NY KIND OR NTURE, INCLUDING INCIDENTL, INDIRECT, OR CONSEQUENTIL DMGES) RESULTING FROM THE USE OF OR RELINCE UPON THIS INFORMTION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice. 16