Commercial Dryers Metered and Nonmetered ZE and ZG Models

Transcription

1 Commercial Dryers Metered and Nonmetered ZE and ZG Models Refer to Page 3 for Model Numbers Parts Part No R1 November 2005

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3 Table of Contents Title Page Parts Ordering Information... 2 Nameplate Location... 2 Model Identification... 3 Service Door and Meter Case... 4 Timer, Plate, Case and Knob... 6 Accumulator - Metered Models Except Audit Models... 8 Accumulator - Metered Audit Models Control Panel, Control Hood and Controls - Nonmetered and Coin Slide Models Control Panel, Control Hood and Controls - Card Reader Models Cabinet Top Loading Door, Front Panels and Access Door Front Bulkhead, Air Duct, Felt Seal and Cylinder Rear Bulkhead, Felt Seal and Cylinder Roller Motor, Exhaust Fan and Belt Cabinet, Exhaust Duct and Base Terminal Block - Electric Models without Power Cord Through Serial No. S XG Terminal Block - Electric Models with Power Cord Through Serial No. S XG Terminal Block - Electric Models without Power Cord Starting Serial No. S XG Terminal Block - Electric Models with Power Cord Starting Serial No. S XG Heater Duct - Electric Models Through Serial No. S XG Heater Duct - Electric Models Starting Serial No. S XG Heater Duct - Gas Models Gas Valve, Igniter and Gas Conversion Kits Power Cord and Terminals Wire Harnesses and Wires Parts Index Copyright 2005, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher

4 If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at (920) for the name and address of the nearest authorized parts distributor. For technical assistance, call (920) Parts Ordering Information When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown. Nameplate Location NAMEPLATE DRY912P_

5 Model Identification Information in this manual is applicable to these dryer models: ZE ZE ZE ZE ZE ZE ZE ZE ZE ZE ZE ZE ZG ZG ZG ZG ZG ZG ZG ZG

6 Service Door and Meter Case DRY1993P_

7 Service Door and Meter Case REF PART NO. DESCRIPTION COMMENTS Screw 2 N/A Timer Bracket Screw Washer Screw Screw 7 N/A Counter Bracket 8 N/A Screw Screw Harness Strap Hood Wire Harness Assembly Audit models through Serial No. S YA P Harness Replacement Kit Audit models starting Serial No. S YA P Harness Replacement Kit All other models Meter Case Locking Bracket P Counter Kit Audit models Meter Case Gasket Nut Bolt Washer Coin Slide Extension Screw Washer Nut P3W Meter Case and Funnel Kit Instruction Plate 24 N/A Screw Nut W Service Door Assembly White L Service Door Assembly Almond Washer Washer N/A = Part no longer available

8 105 Timer, Plate, Case and Knob GROUND WIRE DRYING TIME OFF DRY1724P_

9 Timer, Plate, Case and Knob REF PART NO. DESCRIPTION COMMENTS Timer Knob Washer 3 N/A Timer Plate Assembly 4 N/A Timer 60 Hertz; Models ZE , ZE , ZE , ZE and ZG Timer 50 Hertz; All other models Washer Nut Screw W Timer Case Assembly 9 N/A Timer Spacer Nut Instruction Plate Screw Washer Rivet Screw Screw 17 N/A Screw N/A = Part no longer available

10 Accumulator - Metered Models Except Audit Models D003P_

11 Accumulator - Metered Models Except Audit Models REF PART NO. DESCRIPTION COMMENTS P Accumulator Replacement Kit 60 Hertz; Models ZE , ZE , ZE , ZE and ZG P Accumulator Replacement Kit 50 Hertz; All other models Pawl Spring Spring 4 N/A Index Spring P Timer Motor 60 Hertz; Models ZE , ZE , ZE , ZE and ZG N/A Timer Motor 50 Hertz; All other models 6 N/A Switch Timing Cam 60 minute; 3 pin Timing Cam 45 minute; 4 pin Timing Cam 30 minute; 6 pin Timing Cam 20 minute; 9 pin 8 N/A Bushing Ratchet Wheel N/A = Part no longer available

12 Accumulator - Metered Audit Models D004P_

13 Accumulator - Metered Audit Models REF PART NO. DESCRIPTION COMMENTS P Accumulator Replacement Kit Pawl Spring Spring 4 N/A Index Spring P Timer Motor Snap Switch 7 N/A Switch Timing Cam 60 minute; 3 pin Timing Cam 45 minute; 4 pin Timing Cam 30 minute; 6 pin Timing Cam 20 minute; 9 pin 9 N/A Bushing Ratchet Wheel N/A = Part no longer available

14 Control Panel, Control Hood and Controls - Nonmetered and Coin Slide Models DRY1725P_

15 Control Panel, Control Hood and Controls - Nonmetered and Coin Slide Models REF PART NO. DESCRIPTION COMMENTS W Control Hood White L Control Hood Almond Screw Hood Back Plate Screw Washer Switch Assembly Includes item Nut Light 60 Hertz; Models ZE , ZE , ZE , ZE and ZG Light 50 Hertz; All other models W Control Panel and Bracket Assembly White 9 N/A Control Panel and Bracket Assembly Almond 10 N/A Control Panel Overlay Switch Knob 12 N/A Screw Nut Screw Washer Temperature Selector Switch Models through Serial No. S XG Fabric Selector Switch Models starting Serial No. S XG Nut N/A = Part no longer available

16 Control Panel, Control Hood and Controls - Card Reader Models DRY1730P_

17 Control Panel, Control Hood and Controls - Card Reader Models REF PART NO. DESCRIPTION COMMENTS 1 N/A Control Hood Assembly Bolt Screw 4 N/A Cover Plate Washer Nut Screw 8 N/A Timer Latch Relay 10 N/A Timer Bracket Assembly 11 N/A Instruction Plate Screw Relay 14 N/A Control Panel Overlay Lock Plug Nut Switch Knob 18 N/A Screw Nut W Control Panel and Bracket Assembly White 20 N/A Control Panel and Bracket Assembly Almond Screw Washer Temperature Selector Switch Models through Serial No. S XG Fabric Selector Switch Models starting Serial No. S XG Light Switch Assembly Includes item 16 N/A = Part no longer available

18 Cabinet Top GROUND WIRE (GREEN) DRY1731P_

19 Cabinet Top REF PART NO. DESCRIPTION COMMENTS WP Top Kit White 1 N/A Top Panel Assembly Almond Disconnect Power Warning Label Screw Foam Pad Top Brace Screw N/A = Part no longer available

20 Loading Door, Front Panels and Access Door DRY1728P_

21 Loading Door, Front Panels and Access Door REF PART NO. DESCRIPTION COMMENTS Warning/Caution Label Panel Locator Screw Speed Clip Switch Front Panel Seal Nut WP Front Panel Assembly White; Electric models 8 N/A Front Panel Gas models Screw Washer Screw WP Door Assembly White 12 N/A Door Assembly Almond Door Seal Nut Screw Screw Hinge Door Pull 19 N/A Door P Door Liner W Access Door White; Gas models 21 N/A Access Door Almond; Gas models Gas Clearance Label Screw Door Strike Clean Lint Label Door Catch Assembly Support Barrel N/A = Part no longer available

22 Front Bulkhead, Air Duct, Felt Seal and Cylinder DRY940P_

23 Front Bulkhead, Air Duct, Felt Seal and Cylinder REF PART NO. DESCRIPTION COMMENTS Screw P Lint Filter Screw P Cylinder Assembly Includes baffles Cylinder Baffle Short; White; 2 required Cylinder Baffle Extended; 1 required Spring Screw Cylinder Glide Thin Pad Screw Air Duct Assembly Screw 14 N/A Bumper 15 N/A Front Bulkhead Assembly Screw Seal Strap Seal Assembly N/A = Part no longer available

24 Rear Bulkhead, Felt Seal and Cylinder Roller DRY1717P_

25 Rear Bulkhead, Felt Seal and Cylinder Roller REF PART NO. DESCRIPTION COMMENTS Seal Assembly Seal Strap Screw P Rear Bulkhead Assembly 5 M Screw 6 N/A Terminal Block Bracket Screw Screw Green Washer 10 N/A Rear Bulkhead Bracket Nut 12 N/A Cylinder Roller Bracket Models starting Serial No. S XG Washer Cylinder Roller Screw Spring N/A = Part no longer available

26 Motor, Exhaust Fan and Belt DRY1716P_

27 Motor, Exhaust Fan and Belt REF PART NO. DESCRIPTION COMMENTS NA 27604P Anti-Seize Compound Apply to motor shaft before installing the blower fan assembly Screw Thermostat Models through Serial No. S XG Screw P Blower Housing and Cover Kit Motor Includes switch; 60 Hertz; Models ZE , ZE , ZE , ZE and ZG Motor Includes switch; 50 Hertz; All other models Motor Mount Clamp 7 N/A Motor Switch Cylinder Belt Screw 10 N/A Motor Pulley Assembly 60 Hertz; Models ZE , ZE , ZE , ZE and ZG Motor Pulley Assembly 50 Hertz; All other models Washer Screw P Blower Fan Assembly Idler Spring Nut Shaft P Idler Wheel and Bearing Assembly Motor Mount and Idler Assembly Retaining Ring 20 N/A Screw Washer 22 N/A Idler Lever Nut Motor Mount Screw Optional Thermostat Heater Use with or Thermostat; 60 Hertz; Models ZE , ZE , ZE , ZE and ZG Thermostat Heater Use with or Thermostat; 50 Hertz; All other models Thermostat Models through Serial No. S XG Thermostat Green; 60 Hertz; Models ZE , ZE , ZE , ZE and ZG starting Serial No. S XG Thermostat 50 Hertz; All other models starting Serial No. S XG Screw Use with Thermostat Screw Use with or Thermostat Seal N/A = Part no longer available

28 Cabinet, Exhaust Duct and Base DRY2014P_

29 Cabinet, Exhaust Duct and Base REF PART NO. DESCRIPTION COMMENTS NA Disconnect Power Warning Label 1 N/A Top Hinge Screw Gas Clearance Label Gas models Access Cover Plate 5 N/A Install Notice Sticker Electric models Electric Clearance Label Electric models Screw 8 N/A Exhaust Duct Assembly 9 N/A Dryer Cabinet Assembly Nut Screw Rubber Foot 13 N/A Base Assembly Fuse Notice Label Electric models Bumper Pad Panel Locator Screw N/A = Part no longer available

30 Terminal Block - Electric Models without Power Cord Through Serial No. S XG DRY943P_

31 Terminal Block - Electric Models without Power Cord Through Serial No. S XG REF PART NO. DESCRIPTION COMMENTS Terminal Block Shield 2 Q6535 Screw 3 Q6163 Nut Screw Washer Washer A Terminal Block Assembly Screw

32 Terminal Block - Electric Models with Power Cord Through Serial No. S XG DRY1718P_

33 Terminal Block - Electric Models with Power Cord Through Serial No. S XG REF PART NO. DESCRIPTION COMMENTS Washer Screw Terminal Block Shield A Terminal Block Assembly Screw Washer 7 Q6163 Nut Washer Screw P Lead-In Cord Assembly 4-wire Washer

34 Terminal Block - Electric Models without Power Cord Starting Serial No. S XG DRY1727P_

35 Terminal Block - Electric Models without Power Cord Starting Serial No. S XG REF PART NO. DESCRIPTION COMMENTS Screw Screw Screw P Terminal Block Assembly Includes 3 of item Terminal Block Shield Screw

36 Terminal Block - Electric Models with Power Cord Starting Serial No. S XG DRY1719P_

37 Terminal Block - Electric Models with Power Cord Starting Serial No. S XG REF PART NO. DESCRIPTION COMMENTS Screw P Terminal Block Assembly Includes 3 of item Screw Screw P Lead-In Cord Assembly 4-wire Washer Screw Terminal Block Shield

38 Heater Duct - Electric Models Through Serial No. S XG DRY1704P_

39 Heater Duct - Electric Models Through Serial No. S XG REF PART NO. DESCRIPTION COMMENTS P Heater Duct Assembly Models equipped with Thermostat P Heater Duct and Screw Assembly Includes item 12; All other models Screw Thermostat Screw Screw Heat Duct Shield 7 N/A Terminal Bushings Assembly Washer 9 Q6163 Nut Limit Thermostat Heater Kit Assembly 208 Volt/60 Hertz; 4.75 kw Heater Kit Assembly 230 or 240 Volt/60 Hertz; 5.0 kw Heater Kit Assembly 230 or 240 Volt/50 Hertz; 5.0 kw Outlet Cover N/A = Part no longer available

40 Heater Duct - Electric Models Starting Serial No. S XG DRY1720P_

41 Heater Duct - Electric Models Starting Serial No. S XG REF PART NO. DESCRIPTION COMMENTS P Heater Duct Assembly Models equipped with Thermostat P Heater Duct and Screw Assembly Includes item 11; All other models Screw Thermostat Screw Screw Heat Duct Shield 7 490P3 Thermal Fuse Kit Screw Limit Thermostat Heater Kit Assembly 208 Volt/60 Hertz; 4.75 kw Heater Kit Assembly 240 Volt/60 Hertz; 5.0 kw Heater Kit Assembly 240 Volt/50 or 60 Hertz; 3.1 kw Heater Kit Assembly 240 Volt/50 Hertz; 5.0 kw Heater Kit Assembly 240 Volt/50 Hertz; 4.0 kw Outlet Cover

42 Heater Duct - Gas Models DRY1703P_

43 Heater Duct - Gas Models REF PART NO. DESCRIPTION COMMENTS P Heater Duct and Screw Assembly Includes item Screw Heat Duct Shield Screw 5 489P3 Thermostat and Plate Kit Includes item 4 6 N/A Combustion Duct Heat Duct Shroud Screw Outlet Cover N/A = Part no longer available

44 Gas Valve, Igniter and Gas Conversion Kits Gas Models D303P_

45 Gas Valve, Igniter and Gas Conversion Kits REF PART NO. DESCRIPTION COMMENTS NA 458P3 L.P. Conversion Kit Used to convert dryers from Natural Gas (N.G.) or Mixed Gas to Liquid Petroleum Gas (L.P.) NA 459P3 N.G. Conversion Kit Used to convert dryers from L.P. to N.G. or Mixed Gas Elbow Shut-Off Valve 2 N/A Lead-In Pipe Assembly Screw P Igniter and Bracket Assembly Screw Sensor Screw P Burner Assembly 9 N/A Screw 10 N/A Air Shutter B Secondary Coil 60 Hertz; Model ZG B Secondary Coil 50 Hertz; All other models Gas Valve Assembly N.G. or Mixed Gas; 60 Hertz; Model ZG Valve Assembly N.G. or Mixed Gas; 50 Hertz; All other models 13 N/A Screw Gas Valve Mounting Bracket A Booster and Holding Coil 60 Hertz; Model ZG A Booster and Holding Coil 50 Hertz; All other models N/A = Part no longer available

46 Power Cord and Terminals DRY1726P_

47 Power Cord and Terminals REF PART NO. DESCRIPTION COMMENTS Lead-In Cord Gas models Wire Clip Ultra Pod Terminal 1/4 inch; (1) 12 gauge wire or (2) 18 gauge wires Circuit Receptacle Plug Female Pin Terminal Circuit Receptacle Female Pin Terminal Circuit Receptacle Circuit Plug Male Pin Terminal Grounding Clip Female Spade Terminal Circuit Connector Circuit Plug Male Pin Terminal Female Piggyback Terminal Circuit Connector Wire Clip Strain Relief Spade Terminal 1/4 inch; (1) 22 gauge wire Female Spade Terminal 1/4 inch; (1) 18 gauge wire Female Spade Terminal 1/4 inch; (2) 18 gauge wires or (1) 12 gauge wire Female Spade Terminal 3/16 inch; (1) 18 gauge wire;.020 tab Female Spade Terminal 3/16 inch; (2) 18 gauge wires;.020 tab Female Spade Terminal 3/16 inch;.032 tab Female Spade Terminal (1) 18 gauge wire Female Spade Terminal (2) 18 gauge wires or (1) 12 gauge wire Receptacle Housing Insulated Female Terminal 3/16 inch Ultra Pod Terminal 1/4 inch 26 N/A Pre-Insulated Spade Terminal 18 gauge Pre-Insulated Spade Terminal 12 gauge 27 N/A Butt Splice Connector Ring Terminal No. 10; (1) 18 gauge wire Ring Terminal No. 10; (2) 18 gauge wires or (1) 12 gauge wire Female Spade Terminal Male Tab Terminal 1/4 inch; (1) or (2) 18 gauge wires or (1) 12 gauge wire N/A = Part no longer available

48 Wire Harnesses and Wires PART NO. DESCRIPTION COMMENTS N/A Wire Harness Assembly Gauge Wire Black; Order wire by foot; Order terminals and connectors as required Gauge Wire Brown; Order wire by foot; Order terminals and connectors as required Gauge Wire Orange; Order wire by foot; Order terminals and connectors as required. N/A = Part no longer available NOTE: Individual wires are not available separately. Order complete harness, or order wire by the foot. When applying terminals to wires, it is recommended that the terminals be soldered to the wires

49 Parts Index A Access Cover Plate Access Door 60795W Accumulator Replacement Kit P P P Air Duct Assembly Anti-Seize Compound 27604P B Blower Fan Assembly P Blower Housing and Cover Kit P Bolt , 15 Booster and Holding Coil 58804A A Bumper Pad Burner Assembly P C Clean Lint Label Coin Slide Extension Connector, 2 Circuit Connector, 3 Circuit Control Hood L W Control Panel and Bracket Assembly 62645W... 13, 15 Counter Kit 62113P... 5 Cylinder Assembly 60645P Cylinder Baffle Cylinder Belt Cylinder Glide Cylinder Roller D Disconnect Power Warning Label , 27 Door Assembly 62300WP...19 Door Catch Assembly Door Liner 62152P...19 Door Pull Door Seal Door Strike E Elbow Shut-Off Valve Electric Clearance Label F Fabric Selector Switch , 15 Female Piggyback Terminal Female Pin Terminal Female Spade Terminal Foam Pad Front Panel Assembly 62420WP...19 Front Panel Seal Fuse Notice Label N/A items do not appear in index

50 G Gas Clearance Label , 27 Gas Valve Assembly Gas Valve Mounting Bracket Grounding Clip H Harness Replacement Kit P P... 5 Harness Strap Heat Duct Shield , 39, 41 Heat Duct Shroud Heater Duct and Screw Assembly P... 37, 39, 41 Heater Duct Assembly P... 37, 39 Heater Kit Assembly , , , Hinge Hood Back Plate Hood Wire Harness Assembly Lead-In Cord Assembly P...31, 35 Light , Limit Thermostat Lint Filter 61376P...21 Lock Plug L.P. Conversion Kit 458P M Male Pin Terminal Male Tab Terminal Meter Case and Funnel Kit 524P3W...5 Meter Case Gasket Meter Case Locking Bracket Motor Motor Mount Motor Mount and Idler Assembly Motor Mount Clamp Motor Pulley Assembly I Idler Spring Idler Wheel and Bearing Assembly P Igniter and Bracket Assembly P Instruction Plate Insulated Female Terminal L Latch Relay Lead-In Cord N Nut Q , 31, , 7, 13, , , , , N.G. Conversion Kit 459P O Outlet Cover , 39, 41 N/A items do not appear in index

51 P Panel Locator , 27 Pawl Spring , 11 Plug Plug, 2 Circuit Pre-Insulated Spade Terminal R Ratchet Wheel , 11 Rear Bulkhead Assembly 61135P Receptacle Housing Receptacle, 2 Circuit Receptacle, 3 Circuit Relay Retaining Ring Ring Terminal Rivet Rubber Foot S Screw M Q , , , 17, 29, 31, 33, , 25, 37, 39, , 25, , 21, 23, , , 13, , , 17, 19, 21, 23, 25, 27, 29, 31, 33, 35, 37, 39, 41, , 23, 25, 37, 39, , 15, , , , Seal Seal Assembly , 23 Seal Strap , 23 Secondary Coil 58804B B...43 Sensor Service Door Assembly 35798L W...5 Shaft Snap Switch Spade Terminal Speed Clip Spring , , 11 Strain Relief Support Barrel Switch Switch Assembly , 15 Switch Knob , 15 T Temperature Selector Switch , 15 Terminal Block Assembly 50854A...29, P...33, 35 Terminal Block Shield , 31, 33, 35 Thermal Fuse Kit 490P Thermostat , N/A items do not appear in index

52 Thermostat and Plate Kit 489P Thermostat Heater Thin Pad Timer Wire, 18 Gauge Timer Case Assembly 37733W... 7 Timer Knob Timer Motor P... 9, 11 Timing Cam , , , , 11 Top Brace Top Kit WP U Ultra Pod Terminal V Valve Assembly W Warning/Caution Label Washer , 7, 13, , , , , 29, , 31, , 15 Wire Clip Wire, 12 Gauge N/A items do not appear in index