PRODUCT CATALOG. Luneta.com

Transcription

1 PRODUCT CATALOG Luneta.com

2 1 ABOUT US Luneta, LLC develops advanced machinery lubricant inspection technology for machine condition monitoring and reliability. Luneta s technology is designed primarily for the heavy machinery market (OEM and aftermarket) used largely in process plants including petrochemical, power generation, primary metals, food processing, mining, pulp and paper, pharmaceutical and cement manufacturing.

3 TABLE OF CONTENTS The Sight Glass...3 The Pod... 5 The Hub... 7 The Column... 9 The Bowl...11 Accessories LUNETA.COM 2

4 THE SIGHT GLASS. 4X Stronger - Made of high-impact Tritan, a chemically resistant, crystal-clear copolyester. Multiple Sizes - Our patent-pending design is available in multiple sizes and thread types. 360-degree View - Large viewing surface with no molded-in obstructions for easy oil viewing. Etched Cross Hair - Quick oil level measurement. Flat Window - For high-definition viewing without obstruction. Hex Nut - Easy wrench installation. Eyelets - Attach ID tags and other information HD Clarity. HD Strength. Compared to other bulls-eye sight glass, the Luneta Sight Glass is made of Tritan, a proprietary copolyester that is stronger than bulletproof glass and allows for much thinner outer walls than acrylic sight glasses. Using our innovative manufacturing process, the Luneta Sight Glass achieves a high level of clarity that provides a crystal-clear, undistorted view of in-service oils you will notice the difference immediately. It is also 4X stronger than traditional acrylic sight glasses, shatterproof and chemically resistant. The Luneta Sight Glass can take a beating and withstand harsh environments without compromising clarity. 3

5 C V A B A - Width B - Length C - Diameter V - Volume SPECIFICATIONS Application: Oil level and drain ports Volume: Varies (see table) Threads: Varies (see table) Dimensions: Varies (see table) Shipping Weight: 1 oz. each Recommended Temperature: -40 F to 200 F (-40 C to 93 C) Recommended Pressure: 65 psi./4.5 bar Materials: Body: High-impact Tritan (a crystal -clear copolyester), O-ring (Viton ) Outdoor Compatibility: UV-resistant to protect against long-term sun exposure Chemical Compatibility: Resistant to mineral and synthetic oils that are compatible with fluorocarbon elastomers (Viton ) and PMMA (acrylic) plastic O-Rings: Included with BSPP and metric threads only COMPARISON ACRYLIC SIGHT GLASS IMPACT RESISTANCE (JOULES) 8.9 TOUGHNESS/DURABILITY (NOTCHED IZOD, 23-DEG C, J/CM) WALL THICKNESS - THINNER INCREASES CLARITY LUNETA SIGHT GLASS GREATER THAN CHEMICAL RESISTANCE GOOD EXCELLENT DESCRIPTION PART NUMBER A B C V 1/4 NPT SG.025NPT 5/ fl.oz. 3/8 NPT SG.038NPT 3/ fl.oz. 1/2 NPT SG.050NPT 7/ fl.oz. 3/4 NPT SG.075NPT 1 1/ fl.oz. 1 NPT SG.100NPT 1 5/ fl.oz. 1/4 BSPP SG.025BSPP 5/ fl.oz. 3/8 BSPP SG.038BSPP 3/ fl.oz. 1/2 BSPP SG.050BSPP 7/ fl.oz. 3/4 BSPP SG.075BSPP 1 1/ fl.oz. 1 BSPP SG.100BSPP 1 5/ fl.oz. M10X1.0 SG.M10X10 7/ fl.oz. M10X1.5 SG.M10X15 7/16" fl.oz. M12X1.5 SG.M12X15 7/ fl.oz. M16X1.5 SG.M16X15 5/8" fl.oz M20X1.5 SG.M20X15 7/ fl.oz. M22X1.5 SG.M22X15 7/8" fl.oz. LUNETA.COM 4

6 THE CONDITION MONITORING POD (CMP ). Oil Sampling Port - Sample oil without shutting down the machine. Quick Access Point - Quick sampling and hand-held instrument tests. Corrosion Indicator with O-Ring - Detects abnormal corrosion and varnish conditions. Magnetic Plug with O-Ring - Collect and easily view ferrous wear particles. Etched Cross Hair - Quick oil level measurement. Adjustable Nut - Our patent pending design allows the sight glass to rotate or be removed for cleaning. 4X Stronger Sight Glass - Made of high-impact Tritan, a chemically resistant, crystal-clear copolyester Next Generation Machine Inspection & Fault Detection. Early detection of machine faults and abnormal wear is key to machine reliability. The longer the interval, the more likely an early detection, saving machines and money. The CMP delivers huge benefits over less frequent oil sampling and other condition monitoring activities. Most sight glass level gauges are used only to confirm oil volume. Many root causes and symptoms of machine failure are missed due to the limited ability of these sight glasses. The CMP is a multiparameter inspection pod that greatly modernizes and expands daily one-minute inspections. 5

7 Reducer Pilot Tube Sampling Valve Corrosion Indicator D Body V C A Magnet B A - Width B - Length C - Diameter D - Height V - Volume SPECIFICATIONS Application: Oil level ports Volume: See table Threads: Varies (see table) Dimensions: 2.75 L x 3.18 W x 3.5 H Shipping Weight: 1.2 lbs. Recommended Temperature: -40 F to 200 F (-40 C to 93 C) Recommended Pressure: Low pressure applications Sampling/Drain Valves: Standard flow sampling valve (M16x2) Materials: Sight Glass: high-impact Tritan (crystal-clear copolyester); Body: annodized aluminum; Reducer: zinc-plated steel; Pilot Tube: stainless steel; Sampling Valve: zinc-plated steel; O-Rings: Viton Outdoor Compatibility: UV-resistant to protect against longterm sun exposure Chemical Compatibility: Resistant to mineral and synthetic oils that are compatible with fluorocarbon elastomers (Viton ) and PMMA (acrylic) plastic Includes: Tritan sight glass, standard flow sampling port with pilot tube, steel reducer, aluminum body, magnetic plug and steel corrosion indicator DESCRIPTION PART NUMBER A B C D V 1/2 NPT CMPOD.050NPT fl.oz. 3/4 NPT CMPOD.075NPT fl.oz. 1 NPT CMPOD.100NPT fl.oz. 1 1/4 NPT CMPOD.125NPT fl.oz. 1 1/2 NPT CMPOD.150NPT fl.oz. 1/2 BSPP CMPOD.050BSPP fl.oz. 3/4 BSPP CMPOD.075BSPP fl.oz. 1 BSPP CMPOD.100BSPP fl.oz. ACCESSORIES Standard Flow Sampling Kit Standard Flow Sampling Probe Tritan Sight Glass Conversion Kit Copper Corrosion Indicators LUNETA.COM 6

8 THE HUB. Lateral Ports - (4) threaded lateral ports providing versatility for machine condition monitoring attachments like BS&W bowls and quick connects for filter carts. Pilot Tube - Large-diameter 12-inch pilot tube for high viscosity sampling. Easy Install - Patent-pending design allows for quick installation and enables 45-degree orientation adjustments. Recessed Oil Sampling Port - Recessed into the Hub body, preventing inadvertent impacts High flow sampling valve option shown The Hub of Lubricant Monitoring. The Hub delivers more port versatility than anything else on the market. Having four lateral ports allows you to install oil level sight glasses, BS&W bowls, sample valves, drain valves, filter carts, etc., all at the same time. With a sampling valve attached to the pilot tube, the Hub can tackle all your sampling needs. 7

9 Connector Hub Body Sampling Valve C Plug Pilot Tube B A A - Width B - Length C - Diameter SPECIFICATIONS Application: Oil level and drain ports Threads: Varies (see table) Dimensions: 2.9 L x 3.5 W x 3.5 H Shipping Weight: 3.5 lbs. each Recommended Temperature: -40 F to 200 F (-40 C to 93 C) Recommended Pressure: 65 psi./4.5 bar Sampling Valve Options: Standard (M16x2) or high flow sampling valve with 12-inch pilot tube Sampling/Drain Valves: Standard (M16x2) and high flow sampling valve options Materials: Body: epoxy powder-coated aluminum; Connector: zinc-plated steel; Plugs: zinc-plated steel; Sampling Valve: zinc-plated steel; Pilot Tube: stainless steel; O-Rings: Viton Outdoor Compatibility: UV-resistant to protect against long-term sun exposure Chemical Compatibility: Resistant to mineral and synthetic oils that are compatible with fluorocarbon elastomers (Viton ) The Hub Includes: The Hub body, connector, 1 plugs (2), 3/4 plugs (2), sampling valve and pilot tube DESCRIPTION PART NUMBER A B C 3/4 NPT HUB.075NPT NPT HUB.100NPT /4 NPT HUB.125NPT /2 NPT HUB.150NPT /4 BSPP HUB.075BSPP BSPP HUB.100BSPP ACCESSORIES Sampling Kit Sampling Probe Bowl Column LUNETA.COM 8

10 THE COLUMN. Oil Level Rings - Includes two patentpending tamper-proof level rings to mark idle and running levels. Breather - Stainless-steel sintered metal 3-micron breather. Vent Tube Kit - Metal cap with tubing to vent the column back to the equipment s headspace. Clear View - Crystal-clear view of oil. Durable Design - Features a onepiece design with 1-inch NPT threads Detect Problems Fast. The Column is a crystal-clear oil level sight glass that allows you to visually inspect the condition and level of oil in pumps, gearboxes, storage tanks and reservoirs. It features a one-piece acrylic design with 1-inch NPT threads at each end and includes an optional 3-micron breather or vent tube kit. Two tamper-proof level rings mark the idle and running oil level. Each ring is made of durable polycarbonate and secured in place with a hex screw. Vent Tube Kit Option 3-micron Breather Option 9

11 B C A D A - Width B - Length C - Thread D - Thickness SPECIFICATIONS Application: Drain ports Threads: 1 NPT male threads Dimensions: Varies (see table) Shipping Weight: 5 oz. to 1 lbs. each Recommended Temperature: -40 F to 200 F (-40 C to 93 C) Recommended Pressure: 65 psi./4.5 bar Materials: Column: impact-resistant PMMA (Acrylic); Level Rings: high-strength polycarbonate; Breather (Optional): stainless steel with 3-micron filter; Vent Tube Adapter (Optional): zinc-plated steel; Vent Tube (Optional): LLDPE Outdoor Compatibility: UV-resistant to protect against long-term sun exposure Chemical Compatibility: Resistant to mineral and synthetic oils that are compatible with PMMA (acrylic) plastic Includes: Column sight glass, level rings and breather or vent tube kit DESCRIPTION PART NUMBER A B C D 3 COLUMN COLUMN COLUMN COLUMN COLUMN COLUMN ACCESSORIES The Hub Breather Column Bypass Tubing Kit Column Vent Tube Kit LUNETA.COM 10

12 THE BOWL. 4X Stronger - Made of high-impact Tritan, a chemically resistant, crystalclear copolyester. Single-piece Design - Molded-in 1.5 NPT male threads to eliminate potential leak points. 360 View - Large viewing surface with no obstructions for easy viewing of the oil. Rounded Bottom - Patent-pending design for easy viewing and purging of sediment and water. Hex Nut - Easy wrench installation. Magnet - For capturing and viewing of wear debris (optional). Brass Drain Valve - Spiral open, turn to lock. Shield - Molded in to protect the valve. Eyelets - Attach ID tags and other information Proactive Monitoring Made Simple. The ultimate 2-in-1 accessory, the Bowl serves as both a sight glass and BS&W bowl. Made of impact-resistant Tritan, the Bowl is stronger than other drain port sight glasses, crystal clear and chemically resistant. The distinctive contour design allows for immediate visual inspection of the oil, along with early detection of potential contamination problems such as water and sediment. Providing a visual indication of wear debris while the machine is running, the Bowl s rare earth magnetic drain plug also protects machinery by attracting and drawing wear particles to the bottom, proactively preventing machine failure and enabling a thorough drain of contaminates. 11

13 A B V A B With the Adapter Plate - For reducing molded-in 1.5 threads (optional) A - Width B - Length V - Volume SPECIFICATIONS Application: Drain ports Volume: 1.0 fl.oz. Threads: Varies (see table) Dimensions: Varies (see table) Shipping Weight: 12 oz. each Recommended Temperature: -40 F to 200 F (-40 C to 93 C) Recommended Pressure: 65 psi./4.5 bar Sampling/Drain Valves: Drain valve, spiral to open, turn to lock Materials: Bowl: high-impact Tritan (a crystal-clear copolyester); Adapter: zinc-plated steel; Drain valve: brass; Magnet (optional): Strong neodymium rare earth magnet Outdoor Compatibility: UV-resistant to protect against long-term sun exposure Chemical Compatibility: Resistant to mineral and synthetic oils that are compatible with fluorocarbon elastomers (Viton ) and PMMA (acrylic) plastic Includes: Bowl, drain valve with optional magnet and adapter plate if required DESCRIPTION PART NUMBER A B V 1/2 NPT BOWL /8 1.0 fl.oz. 1/2 NPT Magnetic BOWL.050.MAG /8 1.0 fl.oz. 3/4 NPT BOWL /8 1.0 fl.oz. 3/4 NPT Magnetic BOWL.075.MAG /8 1.0 fl.oz. 1 NPT BOWL /8 1.0 fl.oz. 1 NPT Magnetic BOWL.100.MAG /8 1.0 fl.oz. 1 1/2 NPT BOWL / fl.oz. 1 1/2 NPT Magnetic BOWL.150.MAG / fl.oz. ACCESSORIES Drain Valve Magnetic Drain Valve LUNETA.COM 12

14 ACCESSORIES STEEL CORROSION INDICATORS Detect abnormal corrosion and varnish conditions with these Steel Corrosion Indicators. They are designed to work with only the Condition Monitoring Pod. Indicators are available in a pack of three. Specs: 1/8 NPT, unfinished steel with black handle COPPER CORROSION INDICATORS Assess the condition of internal surfaces made from bronze or brass with these Copper Corrosion Indicators. Designed to work with only the Condition Monitoring Pod, the indicators are available in a pack of three. Specs: 1/8 NPT, copper, meets ASTM D130 MAGNETIC PLUGS Collect ferrous wear particles with our Magnetic Plug. Designed to work with only the Condition Monitoring Pod, the plugs are available in a pack of three. Specs: 1/8 NPT, zinc-plated steel, rare earth magnet DRAIN VALVE Quickly purge sediment from your machine. When fully rotated, the valve locks in the open position, which is useful for draining the entire reservoir. A heavy-duty spring offers resistance and protects the valve from accidentally opening. Specs: 1/4 NPT, 1.6 length, brass MAGNETIC DRAIN VALVE Quickly purge sediment from your machine and capture ferrous wear particles with our Magnetic Drain Valve. When fully rotated, the valve locks in the open position, which is useful for draining the entire reservoir. A heavy-duty spring offers resistance and protects the valve from accidentally opening. Specs: 1/4 NPT, 1.9 length, brass, rare earth magnet 13

15 HIGH FLOW SAMPLING PROBE Connect sample tubing to the Hub s oil sample valve with our High Flow Sampling Probe. Specs: Sampling probe with barb for inside diameter tubing; 6 length of LLDPE tubing included STANDARD FLOW SAMPLING PROBE Connect sample tubing to the Condition Monitoring Pod s M16x2 oil sample valve with our Standard Flow Sampling Probe. Specs: Sampling probe with barb for 0.17 inside diameter tubing; 6 length of LLDPE tubing included SILICONE POD COVER If your Condition Monitoring Pod is exposed to the elements, is in a high-dust environment or is in proximity to other extreme conditions, then keep it clean with our Silicone Pod Cover. It is designed to work with only the Condition Monitoring Pod. Specs: Red, chemical and impact resistant silicone rubber; operating temperature -55 C to +300 C HIGH FLOW OIL SAMPLING KIT Draw representative oil samples with our Sampling Kit. The kit is designed to work with the Hub (high flow). Specs: Vacuum pump, 6 LDPE tubing, probe for High Flow Sample Valve, 1 purge bottle, 4 sample bottles STANDARD FLOW OIL SAMPLING KIT Draw representative oil samples with our Sampling Kit. It is designed to work with the Condition Monitoring Pod and the Hub (standard flow). Specs: Vacuum pump, 6 LDPE tubing, probe for Standard Flow Sample Valve, 1 purge bottle, 4 sample bottles LUNETA.COM 14

16 ACCESSORIES COLUMN VENT TUBE KIT This kit is used to vent the Column back to the equipment s headspace. Specs: Zinc-plated steel barbed adapter (1), 6 length of 1/4 ID LLDPE tubing COLUMN BYPASS TUBING KIT This kit is used when the Column is installed on the Hub and a filter cart will also be utilized. The Bypass Kit will prevent the filter cart from drawing oil out of the Column. Specs: Zinc-plated steel barbed adapter (1), 6 length of 1/4 ID Nylon tubing COLUMN BREATHER The 3-micron breather protects against airborne contaminants. It easily screws to the top of the Column, allowing air into the reservoir as needed. Specs: Stainless steel sintered metal, 3-micron LEVEL RINGS Two tamper-proof level rings mark the idle and running oil level. Each ring is made of durable polycarbonate and secured in place with a socket cap screw. Specs: Red and green polycarbonate rings (1 each), black oxide steel screws, includes hex key TUBE BENDER Choose your exact pilot tube bend locations and the angles which best place the tip of the pilot tube within your machine for good sampling with our Tube Bender. It is designed to work with the Condition Monitoring Pod and Hub. Specs: For 3/16, 1/4 or 5 mm diameter tubing 15

17 LEARN MORE For more information about Luneta products and how to purchase them, please visit Luneta.com. If you would like to become a distributor, please call LUNETA.COM 16

18 17 NOTES

19 LUNETA.COM 18

20 9432 East 51st Street Tulsa, OK Luneta.com