VACUUM HOSES AND VALVES

Transcription

1 VACUUM HOSES AND VALVES RANGE Name Description Max. use T C SK2VV232-1 Standard vacuum hose 232 C SK2VV232-2 Standard vacuum hose assemblies 232 C SK2VV232-3 QRC socket connector 232 C SK2VV232-4 QRC plug 232 C SK2VV232-5 Multi cartridge tree 3x1 232 C SK2VV232-6 QRC blanking cap 232 C SK2VV232-7 Vacuum bag valve 232 C SK2VV232-8 Sockets with integral hosetail 232 C SK2VV270-1 High temperature vacuum hose 270 C SK2VV270-2 High Temperature vacuum hose assemblies 270 C SK2VV270-3 High temperature QRC socket female thread 270 C SK2VV270-4 High temperature QRC plug 270 C SK2VV270-5 High temperature multi cartridge tree 3x1 270 C SK2VV270-6 High temperature QRC blanking cap 270 C SK2VV270-7 High temperature vacuum bag valve 270 C SK2VV232-9 Seal Kits for 232 C and 270 C - SK2VV Tool Kit - Page 1 of 18

2 SK2VV232-1 Standard vacuum hose This vacuum hose is a platinum cured silicone hose manufactured to the highest standard which has been developed specially for high temperature applications in autoclaves and ovens, rated to a temperature of 232 C. The internal steel spring prevents collapse under vacuum and pressure and prevents hose separation from the couplings. The external support spring prevents hose lacerations at the fitting ends, extending the hose life. The hose is extremely durable and long lasting, very flexible and user friendly. The hose has NO silicone loss meaning no contamination worries. Material type of hose: Silicone Material type of inner conduits: Steel spring Hose color: Green (Available in Black at special request) Internal hose diameter: 3/8 inch Outer hose diameter: 18mm End fittings: 1/4 inch male BSP Maximum use temperature: 232 C Maximum autoclave pressure: 10 Bar The length of the hose has to be chosen by 0,5m step. The maximum manufactured length is 25 meters. Recommended maintenance interval: 1000 hours based on operating temperatures up to Page 2 of 18

3 SK2VV232-2 Standard vacuum hose assemblies This vacuum hose assembly is made from platinum cured silicone hose manufactured to the highest standard (gives off no free silicone particles) and is fitted with stainless steel one-piece couplings. This thread-less system provides the highest vacuum performance, reliability and maximum flexibility when used in autoclaves and oven processes up to 232 C. Assemblies are fitted with internal and external support springs. Couplings are fully resealable, without removal from the hose. All couplings are manufactured to ISO B. Material type of hose: Silicone Material type of inner conduits: Steel spring Material type of socket: Hose color: Green (Available in Black at special request) Maximum use temperature: 232 C Maximum autoclave pressure: 10 Bar SIZE Hose type Socket type QRC Connection Hose i.d. Hose o.d. Length SK2VV232-2STR/STR Straight socket 1/4 3/8 18 mm 1,0m till 25,0m SK2VV232-2STR/C90 Elbow socket 1/4 3/8 18 mm 1,0m till 25,0m All end fittings are 100% vacuum tested after assembly. The length of the hose has to be chosen by 0,5m step. Recommended maintenance interval: 1000hours based on operating temperatures up to Page 3 of 18

4 SK2VV232-3 QRC Socket Connector This Socket connector is for use in high temperature autoclaves and ovens, high temperature tooling and associated equipment. QRC Socket is female threaded connector. It is easly maintained by resealing without the need to be removed from the hose. Socket has a threaded female fitting, designed in the way to receive vacuum hose SK2VV232-1 and applied with our plug SK2VV232-4 and vacuum bag valve SK2VV All coupling parts are manufactured from stainless steel and Manufactured to ISO B. Material type of O ring seals: High temperature Viton 232 C Coupling size: 1/4 Treaded size: 1/4 inch female BSP Maximum use temperature: 232 C Maximum autoclave pressure: 10 Bar All end fittings are 100% vacuum tested after assembly. Socket can be delivered with any tread style (for example NPT) on special order. Page 4 of 18

5 SK2VV232-4 QRC Plug This plug is for use in high temperature autoclaves and ovens, high temperature tooling and associated equipment. From the vessel wall or tooling connection the standard plug or cartridge holder can be screwed or welded to form permanent connection to the vacuum line. The easy to remove cartridge plug is then connected into the holder. This can then be easily maintained by resealing or changed over to minimize downtime and maintenance. All QRC connectors are internally valved to seal when disconnected so when the plug and socket are disconnected, the air flow is shut off in the both couplings. This allows your valves to retain vacuum after the vacuum source has been disconnected. Parts can now be moved from the bagging area to the curing area without loss of vacuum. A Blanking Cap can be fitted for further protection. Plug has a threaded female fitting, designed in the way to receive vacuum hose SK2VV232-1 and applied with our Socket SK2VV Quick disconnect plugs are fitted with high temperature seals and are fully resealable. All parts are manufactured from stainless steel and Manufactured to ISO B. Material type of O ring seals: High temperature Viton 232 C Coupling size: 1/4 Treaded size: 1/4 inch female BSP Maximum use temperature: 232 C Maximum autoclave pressure: 10Bar All end fittings are 100% vacuum tested after assembly. Plug can be delivered with any tread style (for example NPT) on special order. Page 5 of 18

6 SK2VV232-5 Multi cartridge tree 3x1 The multi cartridge tree provides a multi-point connection for extra line capacity. A single threaded or QRC inlet can be adapted to either a threaded connection or used a quick disconnect, three outlet connectors provide extra capacity (any number of outlet connectors are available at special request). Quick disconnect plugs are fitted with high temperature seals and are fully resealable. All parts are manufactured from stainless steel and Manufactured to ISO B. Material type of O ring seals: High temperature Viton 232 C Coupling size: 1/4 Treaded size: 1/4 inch female BSP Maximum autoclave pressure: 10Bar Tree type 3 Connection 1 Inlet SK2VV x QRC 1/4 QRC 1/4 SK2VV x QRC 1/4 1/4 inch female BSP All end fittings are 100% vacuum tested after assembly Page 6 of 18

7 SK2VV232-6 QRC blanking cap The Plug Blanking Cap safeguards autoclave, oven and ambient vacuum connectors by blocking potential leak paths through unused vacuum connections and protecting the valve from pressurization. Autoclave pressure to vacuum line differential in excess of 3,5 bar will unseat spring loaded seals with quick disconnect plugs on the autoclave wall. This pressure ingress will reduce overall vacuum system performance, putting part quality at risk, it will also place a greater load on vacuum pumps reducing overall service life. Blanking Caps can also be used with vac-valves to insure against vacuum loss through storage or valve tampering. Quick disconnect blanking caps are fitted with high temperature seals and are fully resealable. All parts are manufactured from stainless steel and manufactured to ISO B. Material type of O ring seals: High Temperature 232 C Coupling size: 1/4 Maximum autoclave pressure: 10Bar All end fittings are 100% vacuum tested after assembly. Page 7 of 18

8 SK2VV232-7 Vacuum Valve The patented solid body design combines the function of the male quick disconnects and eliminates the threaded connection preventing leak paths. Robust stainless steel construction ensures corrosion resistance and long life. The SK2VV232-7 is fully compatible with all 1/4 ISO B style quick disconnect sockets. Valves are fitted with high temperature seals and are fully resealable. All parts are manufactured from stainless steel and manufactured to ISO B. Material type of O ring seals: High temperature Viton 232 C Maximum autoclave pressure: 10Bar SIZE Valve type Base size QRC Connection SK2VV inch 1/4 SK2VV inch 1/4 Construction 3 pieces: body, pressure plate, locking ring 3 pieces: body, pressure plate, locking ring Assembly style Solid body Solid body INSTRUCTION TO USE Cut a small opening in the vacuum bag and push the stem through the opening Insert the body under the vacuum bag. Apply the gasket and pressure plate on the outside of the vacuum bag Screw down the locking ring. All end fittings are 100% vacuum tested after assembly. Page 8 of 18

9 SK2VV232-8 QRC Socket connectors with internal hosetail Couplings are for use in high temperature autoclaves and ovens, high temperature tooling and associated equipment. QRC Sockets are available as a straight connector with integral hosetail and 90 degree connector with integral hosetail. All connectors are easily maintained by resealing without the need to be removed from the hose. Sockets with hosetails are manufactured from one piece (threadless). The thread-less system provides the highest vacuum performance, reliability and maximum flexibility when used in autoclaves and oven processes up to 232 C or 270 C. All coupling parts are manufactured from stainless steel and Manufactured to ISO B. Material type of O ring seals: Maximum autoclave pressure: High temperature Viton 10 Bar SIZE Connector type Coupling size Treaded size Max. using T C SK2VV232-8STR 1/4 3/8 Hose tail 232 C SK2VV232-8C90 1/4 3/8 Hose tail 232 C SK2VV270-8STR 1/4 3/8 Hose tail 270 C SK2VV270-8C90 1/4 3/8 Hose tail 270 C All end fittings are 100% vacuum tested after assembly. Recommended maintenance interval 1000hours based on operating temperatures up to 180 C when using with our connections. Page 9 of 18

10 SK2VV232-9 Seals Kit All connectors in the range are fully resealable and seal kits are available as standard for all connectors. Each kit comes with complete components for 10 couplings reseals. You have possibility to order: Description Ordering number for 232 C seal kits Ordering number for 270 C seal kits Socket seal kit SK2VV SK2VV Blanket cap seal kit SK2VV SK2VV Vacuum valve seal kit SK2VV SK2VV Vacuum valve clamping kit SK2VV SK2VV Plug seal kit SK2VV SK2VV Cartridge seal kit SK2VV SK2VV Page 10 of 18

11 SK2VV Tool Kit Each kit includes everything you need to reseal and maintain your couplings. Contain Circlip pliers T Bar O-Ring removal pick O-Ring placement pick For use with Bag Valves, cartridges, plugs Sockets Bag Valves, Sockets, blanking caps Bag Valves, Sockets, blanking caps Carry case Page 11 of 18

12 SK2VV270-1 High temperature vacuum hose This vacuum hose is a platinum cured silicone hose manufactured to the highest standard which has been developed specially for high temperature applications in autoclaves and ovens, rated to a temperature of 270 C. The internal steel spring prevents collapse under vacuum and pressure and prevents hose separation from the couplings. The external support spring prevents hose lacerations at the fitting ends, extending the hose life. The hose is extremely durable and long lasting, very flexible and user friendly. The hose has NO silicone loss meaning no contamination worries. Material type of hose: Silicone Material type of inner conduits: Steel spring Hose color: Red Internal hose diameter: 3/8 inch Outer hose diameter: 18mm End fittings: 1/4 inch male BSP Maximum use temperature: 270 C Maximum autoclave pressure: 10 Bar The length of the hose has to be chosen by 0,5m step. The maximum manufactured length is 25 meters. Recommended maintenance interval: 1000 hours based on operating temperatures up to Page 12 of 18

13 SK2VV270-2 High temperature vacuum hose assemblies This vacuum hose assembly is made from platinum cured silicone hose manufactured to the highest standard (gives off no free silicone particles) and is fitted with stainless steel one-piece couplings. This thread-less system provides the highest vacuum performance, reliability and maximum flexibility when used in autoclaves and oven processes up to 270 C. Assemblies are fitted with internal and external support springs. Couplings are fully resealable, without removal from the hose. All couplings are manufactured to ISO B. Material type of hose: Silicone Material type of inner conduits: Steel spring Material type of socket: Hose color: Red Maximum use temperature: 270 C Maximum autoclave pressure: 10 Bar SIZE Hose type Socket type QRC Connection Hose i.d. Hose o.d. Length SK2VV270-2STR/STR Straight socket 1/4 3/8 18 mm 1,0m till 25,0m SK2VV270-2STR/C90 Elbow socket 1/4 3/8 18 mm 1,0m till 25,0m All end fittings are 100% vacuum tested after assembly. The length of the hose has to be chosen by 0,5m step. Recommended maintenance interval: 1000hours based on operating temperatures up to Page 13 of 18

14 SK2VV270-3 QRC Socket Connector This Socket connector is for use in high temperature autoclaves and ovens, high temperature tooling and associated equipment. QRC Socket is female threaded connector. It is easly maintained by resealing without the need to be removed from the hose. Socket has a threaded female fitting, designed in the way to receive vacuum hose SK2VV270-1 and applied with our plug SK2VV270-4 and vacuum bag valve SK2VV All coupling parts are manufactured from stainless steel and Manufactured to ISO B. Material type of O ring seals: High temperature Viton 270 C Coupling size: 1/4 Treaded size: 1/4 inch female BSP Maximum use temperature: 270 C Maximum autoclave pressure: 10 Bar All end fittings are 100% vacuum tested after assembly Socket can be delivered with any tread style (for example NPT) on special order. Page 14 of 18

15 SK2VV270-4 QRC Plug This plug is for use in high temperature autoclaves and ovens, high temperature tooling and associated equipment. From the vessel wall or tooling connection the standard plug or cartridge holder can be screwed or welded to form permanent connection to the vacuum line. The easy to remove cartridge plug is then connected into the holder. This can then be easily maintained by resealing or changed over to minimize downtime and maintenance. All QRC connectors are internally valved to seal when disconnected so when the plug and socket are disconnected, the air flow is shut off in the both couplings. This allows your valves to retain vacuum after the vacuum source has been disconnected. Parts can now be moved from the bagging area to the curing area without loss of vacuum. A Blanking Cap can be fitted for further protection. Plug has a threaded female fitting, designed in the way to receive vacuum hose SK2VV270-1 and applied with our Socket SK2VV Quick disconnect plugs are fitted with high temperature seals and are fully resealable. All parts are manufactured from stainless steel and Manufactured to ISO B. Material type of O ring seals: High temperature Viton 270 C Coupling size: 1/4 Treaded size: 1/4 inch female BSP Maximum use temperature: 270 C Maximum autoclave pressure: 10Bar All end fittings are 100% vacuum tested after assembly. Plug can be delivered with any tread style (for example NPT) on special order. Page 15 of 18

16 SK2VV270-5 Multi cartridge tree 3x1 The multi cartridge tree provides a multi-point connection for extra line capacity. A single threaded or QRC inlet can be adapted to either a threaded connection or used a quick disconnect, three outlet connectors provide extra capacity (any number of outlet connectors are available at special request). Quick disconnect plugs are fitted with high temperature seals and are fully resealable. All parts are manufactured from stainless steel and Manufactured to ISO B. Material type of O ring seals: High temperature Viton 270 C Coupling size: 1/4 Treaded size: 1/4 inch female BSP Maximum autoclave pressure: 10Bar Tree type 3 Connection 1 Inlet SK2VV x QRC 1/4 QRC 1/4 SK2VV x QRC 1/4 1/4 inch female BSP All end fittings are 100% vacuum tested after assembly. Page 16 of 18

17 SK2VV270-6 QRC blanking cap The Plug Blanking Cap safeguards autoclave, oven and ambient vacuum connectors by blocking potential leak paths through unused vacuum connections and protecting the valve from pressurization. Autoclave pressure to vacuum line differential in excess of 3,5 bar will unseat spring loaded seals with quick disconnect plugs on the autoclave wall. This pressure ingress will reduce overall vacuum system performance, putting part quality at risk, it will also place a greater load on vacuum pumps reducing overall service life. Blanking Caps can also be used with vac-valves to insure against vacuum loss through storage or valve tampering. Quick disconnect blanking caps are fitted with high temperature seals and are fully resealable. All parts are manufactured from stainless steel and manufactured to ISO B. Material type of O ring seals: High temperature Viton 270 C Coupling size: 1/4 Maximum using temperature: 270 C Maximum autoclave pressure: 10Bar All end fittings are 100% vacuum tested after assembly. Page 17 of 18

18 SK2VV270-7 Vacuum Valve The patented solid body design combines the function of the male quick disconnects and eliminates the threaded connection preventing leak paths. Robust stainless steel construction ensures corrosion resistance and long life. The SK2VV270-7 is fully compatible with all 1/4 ISO B style quick disconnect sockets. Valves are fitted with high temperature seals and are fully resealable. All parts are manufactured from stainless steel and manufactured to ISO B. Material type of O ring seals: High temperature Viton 270 C Maximum autoclave pressure: 10Bar SIZE Valve type Base size QRC Connection SK2VV inch 1/4 SK2VV inch 1/4 Construction 3 pieces: body, pressure plate, locking ring 3 pieces: body, pressure plate, locking ring Assembly style Solid body Solid body INSTRUCTION TO USE Insert the body under the vacuum bag. Cut a small opening in the vacuum bag and push the stem through the opening. Apply the gasket and pressure plate on the outside of the vacuum bag. Screw down the locking ring. All end fittings are 100% vacuum tested after assembly. Page 18 of 18