The Highest Quality Heavy Duty Vehicular Electrical Switches and Components at Competitive Prices

Transcription

1 The Highest Quality Heavy Duty Vehicular Electrical Switches and Components at Competitive Prices

2 UCOM INC was created in 1994 to fill a specific niche in the marketplace. We specialize in providing the highest quality heavy duty vehicular electrical switches and components at competitive prices. UCOM products are renowned for their toughness and dependability in demanding situations. Robust construction is only part of the answer. Dependability is the result of smart design and strict adherence to exacting quality standards. The U.S. Government trusts UCOM products enough to use them in a multitude of military vehicles deployed in theaters worldwide. Our switches and components are fully compliant with the MIL-I-45208A Military Standard of Performance. UCOM products are in wide usage in the trucking industry as well, appearing on many class 8 commercial trucks and other heavy vehicles. UCOM is the only company certified to manufacture heavy duty battery disconnect switches for space flight. Most notable is UCOM s custom switches built for the Hubble Space Telescope and the International Space Station. UCOM is a proud threetime Defense Supply Center Columbus (DSCC) Supplier Excellence Award Winner. We are committed to meeting or exceeding customer expectations in quality, delivery, and cost. Our products are renowned for their toughness and dependability in very demanding situations. Stringent quality requirements, product testing, and extraordinary people are key to UCOM s success. UCOM INC 9725 West Maple Street P.O. Box 254 Orland, Indiana ph: fax: Website: sales@ucominc.com

3 UCOM switches and components are fully compliant with the MIL-I-45208A Military Standard of Performance. In addition, we are a proud three-time Defense Supply Center Columbus (DSCC) Supplier Excellence Award winner. Made in the USA

4 The objective of UCOM INC is to achieve superior competitive performance by designing and manufacturing the best quality products, with on-time delivery to our customers in a cost effective manner. The management and employees at UCOM maintain that every UCOM product must be a quality leader in the marketplace and that quality must come first, ahead of production. Our team works in a cohesive manner. Each department and production line must have good communication, continued product improvement and provide a two-way partnership to encourage employee involvement in maintaining the best possible working environment.

5 Table of Contents Rotary Switches Dimmer Switches Battery Disconnect Switches Rotary Switches Dimmer Switches Battery Disconnect Switches Stoplight/Transmission Switches Stoplight/Transmission Switches Horn Switches Foot Starter, Pressure & Breech Control Switches Horn Switches Foot Starter, Pressure & Breech Control Switches Part Kits Terminals, Connectors, Shells & Grommets Wire Harnesses Part Kits Terminals, Connectors Wire Harnesses Shells & Grommets

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7 Rotary Switches

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9 SWITCH, ROTARY 2 POSITION Ordnance UCOM # 1071 N.S.N Rotary Switches Rotary Switches Switch conforms to specification MIL-S Except: Overload test, test shall be 75 amp resistive for duration of 0.5 sec. repeated at 15.0 sec. intervals for 1,000 cycles. Rating 30 V.D.C. at 20 amp continuous duty inductive load with 75 amp surge starting current. Switch shown in position #1

10 Rotary Switches SWITCH, ROTARY 3 POSITION Ordnance UCOM # 1309 N.S.N Pos. Circuit 1 Off 2 A&C 3 A&B Switch conforms to specification MIL-S Assembly must be waterproof at 6 psi internal or external pressure Rating at 28 V.D.C. 10 Amp Resistive 10 Amp Inductive 5 Amp Lamp

11 SWITCH, ROTARY 2 POSITION Ordnance UCOM # 1351 N.S.N Rotary Switches Rotary Switches Momentary Lever Pos. Circuitry 1 2 Pos. 2 Off On A&C B&D Closed Closed Momentary Momentary Switch conforms to specification MIL-S Rating 30 V.D.C. at 20 amp continuous duty inductive load with 75 amp surge starting current. Rated load to be divided equally between A/C and B/D.

12 Rotary Switches SWITCH, ROTARY 2 POSITION Ordnance UCOM # 1483 N.S.N Momentary Lever Pos. Circuitry 1 2 Pos. 2 Off On A&C B&D Closed Closed Momentary Momentary Switch conforms to specification MIL-S Rating 30 V.D.C. at 20 amp continuous duty inductive load with 75 amp surge starting current. Rated load to be divided equally between A/C and B/D.

13 SWITCH, ROTARY 2 OR 3 POSITION Rotary Switches Rotary Switches Ordnance Ordnance Ordnance UCOM # 4776A UCOM # 4776B UCOM # 4776C N.S.N N.S.N N.S.N MS# MS# MS# UCOM LEVER POSITION CIRCUITRY Part No Position 1 Position 2 Position A On On None A&B Closed A&D Closed None 4776B Off On None Off A&B, C&D Closed None 4776C Off On On Off A&D Closed B&C Closed Switch conforms to specification MIL-S Rating at 28 V.D.C. 10 Amp Resistive 10 Amp Inductive

14 Rotary Switches SWITCH, ROTARY 3 POSITION UCOM # 4776D UCOM LEVER POSITION CIRCUITRY Part No Position 1 Position 2 Position D On* On On B&C Closed A&B Closed A&D Closed Switch conforms to specification MIL-S Switch shown in position #1 *Option: Position #1 Off with dummy plug in C Rating at 28 V.D.C. 10 Amp Resistive 10 Amp Inductive

15 SWITCH, ROTARY (Momentary On) Ordnance UCOM # 4996 N.S.N Rotary Switches Rotary Switches Switch conforms to specification MIL-S Rating 30 V.D.C. at 20 amp continuous duty inductive load with 75 amp surge. Switch shown in position #1

16 Rotary Switches SWITCH, ROTARY (Momentary Start) Ordnance Ordnance UCOM # 5400 N.S.N Type II Class 1 per MIL-S Volts DC Position #2-20 Amp Resistive Position #3-20 Amp Continuous Duty Inductive load with 75 amp surge starting current

17 LEVER, SWITCH Ordnance UCOM # 4779 N.S.N Rotary Handles Rotary Switches ORD. # ORD. # ORD. #

18 Rotary Handles LEVER, SWITCH Ordnance UCOM # 4834 ORD. # Reference ORD. # ORD. # Reference

19 Dimmer Switches

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21 Dimmer Switches SWITCH, DIMMER Ordnance UCOM #4040 N.S.N MS QPL #7665 Dimmer Switches WIRING DIAGRAM Switch conforms to specification MIL-S Type III, Class B, Grade 1 Rating at 28 V.D.C. 15 Amp Resistive 10 Amp Inductive 8 Amp Lamp Load Must remain waterproof when subjected to 6 psi internal or external pressure Pressure required to operate 35 lbs. max.

22 Dimmer Switches SWITCH, DIMMER Ordnance UCOM #4164 N.S.N MS QPL #8293 WIRING DIAGRAM Switch conforms to specification MIL-S Class B Grade 1 Type II Arrangement 2 Must remain waterproof when subjected to 6 psi internal or external pressure Rating at 28 V.D.C. Nominal Resistive Load 15 Amps Inductive Load 10 Amps Lamp Load 8 Amps Temp. range -65 o F to 165 o F Pressure required to operate: 35 lbs. max.

23 Dimmer Switches SWITCH, DIMMER Ordnance UCOM # 6579 N.S.N MS QPL #8293 Dimmer Switches WIRING DIAGRAM Switch conforms to specification MIL-S Type II, Class B, Grade 1 Rating at 28 V.D.C. 15 Amp Resistive 10 Amp Inductive 8 Amp Lamp Load Must remain waterproof when subjected to 6 psi internal or external pressure Pressure required to operate 35 lbs. max.

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25 Battery Disconnect Switches

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27 Battery Disconnect Switches SWITCH-PULL S.P.S.T. UCOM # 1331 Commercial Type BA METRIC Battery Disconnect Switches Contact Rating: 300 Amp 450 Amp Overload Type V (S.P.S.T. Pull Latch Disconnect, Normally Closed) Class A (Slow Make & Break) Grade 2 (Open) Force required to operate switch lbs. This switch is similar to Military Specification MIL-S Type V Arrangement 2 Class A Grade 2 except for finish paint specification contact material & rating.

28 Battery Disconnect Switches SWITCH-PULL S.P.S.T. 24 V.D.C. Ordnance UCOM # 4813 NSN: MS QPL # 8523 MIL-S-13625/2-1 Type V (S.P.S.T. Pull Latch Disconnect, Normally Closed) Class A (Slow Make & Break) Grade 2 (Open) Rating at 24 V.D.C. 300 Amp Resistive Load 150 Amp Inductive Load 450 Amp Overload Pressure required to operate switch lbs. Switch will withstand a minimum pressure of 150 lbs. without damage. Switch conforms to specification MIL-S-13625

29 Stoplight/Transmission Switches

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31 Stoplight Switches SWITCH, STOPLIGHT UCOM #s 4979 & 4979-A Ordnance UCOM # 4979 N.S.N MS Commercial # A-A Ordnance (with waterproof connectors) UCOM # 4979-A N.S.N MS Stoplight/Transmission Switches Actuating Force Required: oz. when measured at outer hole of arm Switch conforms to specification A-A Rating at 28 V.D.C. 10 Amp Resistive Load 10 Amp Lamp Load

32 Stoplight/Transmission Switches STOPLIGHT/TRANSMISSION SWITCH Ordnance UCOM # 7010 N.S.N * Lead length, wire size, termination, and circuit identification shall be shown. Switches shall be permanently joined so that one is On and one is Off simultaneously or one switch to offset the other. Pin and socket contacts shall meet the mechanical strength requirements for terminals specified in A-A-52416, Paragraph 2,3,4. Single-pole, single-throw waterproof Mechanically actuated 28 volt DC 10 Amp Resistive Load 10 Amp Lamp Load *Arm is spring loaded to return to the On position

33 Horn Switches

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35 Horns HORN BUTTON SWITCH Ordnance UCOM # 7000 N.S.N Horn Switches Switch conforms to specification MIL-S Type I (SPST Light Duty) Arrangement I (Normally Open) Class A (Slow Make & Break) Grade 1 (Watertight) Rating at 30 V.D.C. max. 2 Amp Inductive 3 Amp Resistive Operating pressure 2.5 to 13 lbs.

36 Horns HORN BUTTON SWITCH Ordnance UCOM # 7003 N.S.N UCOM # (MS ) MUST WITHSTAND PULL OF 45 LBS. MIN. PER MIL- SPEC. MIL-T Type I (SPST Light Duty) Arrangement I (Normally Open) Class A (Slow Make & Break) Grade 1 (Watertight) Rating at 30 V.D.C. max. 2 Amp Inductive 3 Amp Resistive Switch conforms to specification MIL-S Operating pressure required at full travel- 3 to 9 lbs. Voltage drop not to exceed 600 MV when measured from terminal to ground at a 3 amp resistive load Switch need not be hand operable at minus 65 o F

37 Foot Starter, Pressure & Breech Control Switches

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39 Foot Starter Switch FOOT STARTER SWITCH Ordnance UCOM # 4744 N.S.N MS QPL # 8112 & 8178 Foot Starter, Pressure & Breech Control Switches Type IV single pole single throw heavy duty normally open Class A (Slow Make & Break) Grade 2 (Open) Rating at 24 V.D.C. 300 Amp Resistive Load 150 Amp Inductive Load 450 Amp Overload Pressure required to operate switch lbs. Switch must withstand a minimum pressure of 300 lbs. without damage. Switch conforms to specification MIL-S-13625

40 Pressure Switch PRESSURE SWITCH Ordnance UCOM # 7005 N.S.N Electrical: Contact 24 V.D.C. Resistive Load 5 Amp Lamp Load 3 Amp Inductive Load 3 Amp Contacts must close at 5 to 8 psi

41 Breech Control Switch BREECH CONTROL SWITCH Ordnance UCOM # 7008 N.S.N (OFF) (ON) Foot Starter, Pressure & Breech Control Switches Switch must meet all requirements of military specification MIL-S Wires shall be securely fastened to switch, shall not break off with repeated flexing, and shall withstand 35 lb. minimum pull test.

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43 Part Kits

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45 STOPLIGHT SWITCH KIT Ordnance UCOM # 7006 N.S.N A Part Kits E G F C B D UCOM P/N DESCRIPTION ORDER, P/N QUANTITY A 7005 Pressure Switch B Shell C Sleeve D 2376 Terminal Assembly E Pipe Tee F Pipe Plug MS S 1 G Pipe Elbow Assembly MS Part Kits NOTE: Any component sold in kits may be purchased as an individual component

46 Part Kits HORN BUTTON SWITCH KIT Ordnance UCOM # 7009 N.S.N NOTE: Any component sold in kits may be purchased as an individual component H K A I G J F E D L M B C UCOM P/N DESCRIPTION ORDNANCE QUANTITY A Gasket B Cable Seal C Shell D C Washer E Terminal F Retaining Ring G 7003 Horn Switch H Adapter I Spring J Seal K Cable Assembly L O-Ring MS M Screw MS Installation Instruction Installation Drawing

47 Part Kits Connector Assembly Kits UCOM #s 7017, & Connector Parts Kit (Ordnance # ) UCOM Part # N.S.N. Ordnance # Description A Shell, #14 Ga. Female B Sleeve C Shell, #14 Ga. Male D MS Terminal, #14 Ga. Wire E Terminal, Crimped Female F C Washer A D B F E C 7017 Parts Kit Connector Parts Kit A UCOM Part # N.S.N. Ordnance # Description A Shell, #14 Ga. Female B C Washer C MS Terminal, #14 Ga. Wire B C Parts Kit Connector Parts Kit (Ordnance #MS27144) UCOM Part # N.S.N. Ordnance # Description A B Part Kits A N/A Connector, Shell #16 Ga. B Sleeve C Terminal, Crimped Female C NOTE: Any component sold in kits may be purchased as an individual component Parts Kit

48 Part Kits SWITCH & BRACKET UCOM # 7020 Includes: 4744 Switch 44169B Bracket Switch conforms to specification MIL-S Single Pole Single Through Spring Back (Momentary On ) Rated 150 Amp V.D.C. Floor mounted bracket has two 1/4-20 threaded mounting holes (Hardware not included) NOTE: Any component sold in kits may be purchased as an individual component

49 Part Kits #12 Gauge Part Kits (Male & Female) UCOM #s 7021 & #12 Gauge Female Parts Kit (Ordnance # ) A UCOM Part # N.S.N. Ordnance # Description A 6546 N/A Shell, Female-2 Wire B Grommet, #12 Ga. Wire C MS Terminal, #12 Ga. Wire B C 7021 #12 Ga. Female Parts Kit 7022 #12 Gauge Male Parts Kit (Ordnance # ) A UCOM Part # N.S.N. Ordnance # Description A 6545 N/A Shell, Male-2 Wire B 6546 N/A Shell, Female-2 Wire C Grommet, #12 Ga. Wire D MS Terminal, #12 Ga. Wire B C D Part Kits 7022 #12 Ga. Male Parts Kit NOTE: Any component sold in kits may be purchased as an individual component

50 Part Kits #14 Gauge Part Kits (Male & Female) UCOM #s 7023 & #14 Gauge Female Parts Kit (Ordnance # ) A UCOM Part # N.S.N. Ordnance # Description A 6546 N/A Shell, Female-2 Wire B Bushing, #14 & #16 Ga. Wire C 6549 N/A Grommet, #14 Ga. Wire D MS Terminal, #14 Ga. Wire C B D 7023 #14 Ga. Female Parts Kit 7024 #14 Gauge Male Parts Kit (Ordnance # ) A UCOM Part #. N.S.N. Ordnance # Description A 6545 N/A Shell, Male-2 Wire B 6547 N/A Connector Ass y., 2 Wire C 6549 N/A Grommet, #14 Ga. Wire D MS Terminal, #14 Ga. Wire E Bushing, #14 & #16 Ga. Wire B E C D 7024 #14 Ga. Male Parts Kit NOTE: Any component sold in kits may be purchased as an individual component

51 Part Kits #16 Gauge Part Kits (Male & Female) UCOM #s 7025 & #16 Gauge Female Parts Kit (Ordnance # ) A UCOM Part # N.S.N. Ordnance # Description A 6546 N/A Shell, Female-2 Wire B Bushing, #14 & #16 Ga. Wire C Grommet, #16 Ga. Wire D MS Terminal, #16 Ga. Wire B C D 7025 #16 Ga. Female Parts Kit 7026 #16 Gauge Male Parts Kit (Ordnance # ) A UCOM Part #. N.S.N. Ordnance # Description A 6545 N/A Shell, Male-2 Wire B 6547 N/A Connector Ass y., 2 Wire C Bushing, #14 & #16 Ga. Wire D Grommet, #16 Ga. Wire E MS Terminal, #16 Ga. Wire D E C B Part Kits 7026 #16 Ga. Male Parts Kit NOTE: Any component sold in kits may be purchased as an individual component

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53 Terminals, Connectors Shells & Grommets

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55 Terminals & Connectors Bullet Terminals A C E G B D F H Connectors UCOM Part # N.S.N. Ordnance # Description A 51315B N/A N/A Terminal, #16 Ga. Wire B MS Terminal, #12 Ga. Wire C 51315S N/A Terminal, #16 Ga. Wire D MS Terminal, #14 Ga. Wire E 51322B N/A Terminal, #14 or #16 Ga. Wire F MS Terminal, #16 Ga. Wire G 51322S N/A Terminal, #14 or #16 Ga. Wire H 51374B N/A N/A Terminal, #14 or #16 Ga. Wire B A C D E F G H I J K L M UCOM Part # N.S.N. Ordnance # Description A Connector Ass y., 3-Wire B Connector Ass y., 2-Wire C 2209 N/A Connector Ass y., 3-Wire D 2321 N/A N/A Connector Ass y., 2-Wire E 2323 N/A N/A Connector Ass y., 2-Wire F N/A A Receptacle - 2 Wire G 6547 N/A Connector Ass y., 2-Wire H 21331B N/A AT Receptacle - 2 Wire I Terminal, Solder Female J 21361A N/A N/A Receptacle - 3 Wire K N/A N/A Receptacle - 3 Wire L Terminal, Crimped Female M 4394 N/A Receptacle Terminals, Connectors Shells & Grommets

56 Shells, Grommets, Other Shells UCOM Part # N.S.N. Ordnance # Description A 6546 N/A Shell, Female 2-Wire B Shell, Female #14 Ga. C N/A Connector, Shell #16 Ga. D 6545 N/A Shell, Male, 2-Wire A B C D Grommets UCOM Part # N.S.N. Ordnance # Description A Grommet, #12 Ga. Wire B 6556 N/A Grommet, #12 Ga. Wire C 6549 N/A Grommet, #14 Ga. Wire D 6557 N/A Grommet, #14 Ga. Wire E Grommet, #16 Ga. Wire A B C D E Other, Misc. UCOM Part # N.S.N. Ordnance # Description A C Washer B N/A Screw Self Tap C Sleeve D Connector, Dummy Plug E Bushing, #14 & #16 Ga. Wire A B C D E

57 Wire Harnesses

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59 Wire Harnesses UCOM INC will manufacture wire harnesses to your specifications or we will engineer one for you. These wires meet MIL-C type 1, class A (16 gauge). Wire Harnesses

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61 Cross Reference - Switches UCOM PART # N.S.N. ORDNANCE # MIL-NO. MS NO. DESCRIPTION N/A Rotary Switch N/A Rotary Switch N/A Rotary Switch Rotary Switch Dimmer Switch Dimmer Switch Foot Starter Switch 4776A Rotary Switch 4776B Rotary Switch 4776C Rotary Switch 4776D N/A N/A N/A Rotary Switch N/A N/A Lever, Switch Pull Disconnect Switch 4834 N/A N/A N/A Lever, Switch AA Rotary Switch 4979A AA Stoplight Switch N/A Rotary Switch & N/A Rotary Switch Dimmer Switch N/A Horn Button Switch N/A Horn Button Switch N/A N/A Stoplight Switch N/A N/A Stoplight Switch Kit N/A Breech Control Switch N/A Horn Button Switch Kit AA52482 N/A Stoplight / Transmission Switch UCOM INC can design heavy duty mechanical switches to your specifications or we will engineer one for you.

62 Cross Reference - Terminals and Connectors UCOM PART # N.S.N. ORDNANCE # DESCRIPTION 2209 N/A & Connector Ass y, 3 wire 2321 N/A N/A Connector Ass y, 2 wire 2323 N/A N/A Connector Ass y, 2 wire Terminal, Solder Female Connector Ass y, 2 wire Terminal, Crimped Female 4394 N/A Receptacle 6545 N/A DTFX2 Shell, Male - 2 wire 6546 N/A DTFX2.1 Shell, Female - 2 wire 6547 N/A & DTFX4.1 Connector Ass y, 2 wire & DTFX3 Grommet, #12 Ga. wire 6549 N/A DTFX3 Grommet, #14 Ga. wire & DTFX3 Bushing, #14 & #16 Ga. wire & DTFX3 Grommet, #16 Ga. wire & DTFX4 Connector Ass y - 3 wire 6556 N/A DTFX3 Grommet, #12 Ga. wire 6557 N/A DTFX3 Grommet, #14 Ga. wire N/A A Receptacle - 2 wire 21331B N/A A Receptacle - 2 wire Spring Connect N/A N/A Receptacle - 3 wire 21361A N/A N/A Receptacle - 3 wire Shell, #14 Ga. Female Shell, #14 Ga. Male C Washer N/A N/A Dummy Plug Connector, Dummy Plug Sleeve N/A Screw Self Tap 51315B N/A N/A Terminal, #16 Ga. wire 51315S N/A A Terminal, #16 Ga. wire 51322B N/A Terminal, #14 or #16 Ga. wire 51322S N/A Terminal, #14 or #16 Ga. wire MS Terminal, #12 Ga. wire MS Terminal, #14 Ga. wire MS Terminal, #16 Ga. wire 51374B N/A N/A Terminal, #14 or #16 Ga. wire N/A Connector, Shell #16 Ga.