SST AND SSM. Page SST (SPECIAL SERVICE TOOLS)... C-2 SSM (SPECIAL SERVICE MATERIALS)... C-18

Transcription

1 SST AND SSM Page SST (SPECIAL SERVICE TOOLS)... C-2 SSM (SPECIAL SERVICE MATERIALS)... C-18

2 C -2 SST AND SSM - SST (Special Service Tools) SST (SPECIAL SERVICE TOOLS) Illustration 011 Pan Seal Cutter Hexagon 10 mm Wrench ;RS Airbag Deployment -001 Valve Stem 011 Seal Re~lacer Valve Gu~de Bush~ng Remover & Redacer Valve Guide Bushing Remover & Replacer Valve Sprmg Compressor Crankshaft Pulley Puller Timing Gear Remover Crankshaft Pulley & Gear Puller Set :Body wlth Bolt) (Handle) +I Armature front bearing +2 Speedometer driven gear oil seal +3 No. 5 gear spline piece (R154 only) +4 USAISteering wheel +5 Steering wheel +6 countef rear bearing and 5th gear (W58 only) +7 Axle hub

3 SST AND SSM - SST (Special Service Tools) C -3 Illustration (Bolt Set) Crankshaft Pulley Holding Tool Crankshaft Damper & Gear Replacer Crankshaft Pulley & Gear Replacer Cylmder L~ner Remover & Replacer +I Oil pump drive shaft oil seal +2 Crankshaft front oil seal +3 Axle carrier dust cover

4 C -4 SST AND SSM - SST (Special Service Tools) Illustration Connecting Rod Bushing Remover & Replacer Crankshaft Rear Oil Seal Replacer Crankshaft Rear Oil Seal Replacer Crankshaft Front 011 Seal Replacer Oil Filter Wrench Radiator Service Tool Set Water Pump Bearmg Remover & Replacer Wwe Gauge Set Valve Clearance Adjust Tool Set Inject~on Measurmg Tool Set (No 6 Union) Inject~on Measurmg Attachment *I Axle carrier oil seal (Inside) *2 No. 3 clutch hub shifting key retainer (W58 only)

5 SST AND SSM - SST (Special Service Tools) C -5 Illustration (No. 1 Union) EFI Fuel Pressure Gauge Drlve Shaft Holdlng Tool Inlectlon Pump Spllne Shaft Puller Clutch Gu~de Tool lnput Shaft Front Bearlng Puller lnput Shaft Front Bear~ng Replacer 011 Seal Puller 011 Seal Puller Oil Seal Puller Transmission Rear Bearing Replacer Transmlsslon Gear Remover & Replacer +1 Camshaft timing pulley +2 PS pump pulley +3 Armature bearing +4 Rectifier end frame *5 W58 only +6 R154only

6 C-6 SST AND SSM - SST (Special Service Tools) Illustration Socket Detent Ball Plug Clutch Release Bearing Remover & Replacer Transmisslon & Transfer Bearing Replacer ( ) (Replacer Pipe) Transmisslon plug Transm~ssion plug Unlversal Joint Bearlng Remover & Replacer O!l333-OOOl3 1 Clutch Diaphragm Spring Aligner TOYOTA Automatic Transmlsslon Tool Set + 1 W58 on1 y +2 Pressure control valve (w/ PPS) +3 7M-GE only +4 Differential carrier side bearing +5 R154 only +6 A/T and R154 M/T +7 Crankshaft oil seal

7 SST AND SSM - SST (Special Service Tools) C-7 SST (SPEC AL SERVICE TOOLS) (Cont'd) 1 I Illustration No 2 Measure Terminal i (Oil Pump Puller) i Compressor No. 2 Plston Sprtng Compressor i No. 3 Plston Spring Compressor No. 1 Snap Ring Expander No. 2 Snap R lng Expander i Brake Reactlon Sleev Puller Brake No 1 Piston Puller 011 Seal Replacer) One-way Clutch Test Tool Stator Stopper)

8 C -8 SST AND SSM - SST (Special Service Tools) Illustration (Oil Seal Replacer) D~fferential Slde Washer Remover & Replacer Differential Drive Pinion Bearing Cone Replacer D~fferential Drive Pinlon Rear Bearmg Replacer Dlfferent~al Side Gear Shaft Puller Rear Axle Shaft Bearing Remover D~fferential 011 Seal Replacer Drive Pinion Front Bearing Remover Compan~on Flange Remover & Replacer Steerlng Knuckle 011 Seal Replacer Front Hub & Dr~ve P~n~on Bear~ng Replacer Set Remover & Replacer Handle *I Output shaft center bearing (W58 only) *2 Crankshaft front oil seal *3 Input shaft bearing (W58, R154) No. 2 hub sleeve assembly (RE4 only) *4 Lower control arm bushing *5 Differential side gear shaft oil seal +6 Output shaft rear bearing outer race (W58) Counter rear bearing (R154)

9 SST AND SSM - SST (Special Service Tools) C -9 l llustration Dr~ve P~n~on Front Bear~ng Cup Replacer Front Hub & Dr~ve P~n~on Bear~ng Tool Set (Handle) Front Hub & Drive Pinion Bearing Tool Set Front Hub Outer Bearing Cup Replacer Steermg Knuckle 011 Seal Replacer Axle Hub & Dr~ve P~n~on Bear~ng Tool Set (Handle) Front Hub Outer & Steer~ng Worm Bear~ng Replacer Front Hub Outer, Replacer +I Output shaft rear bearing outer race (W58) Counter rear bearing (R154) +2 Rotor front bearing +3 Front bearing retainer oil seal (W58 only) +4 Differential carrier side bearing +5 Hub bearing +6 Front bearing retainer oil seal (R154 only) +7 Differential side gear shaft oil seal +8 Counter gear center bearing outer race and output shaft rear bearing outer race (W58 only)

10 C-10 SST AND SSM - SST (Special Service Tools) SST (SPECIAL SE WICE TOOLS) (Cont'd) Illustration Front Hub Inner & Dr~ve P~n~on Front Bearmg Cup Replacer Front Hub Outer Bearmg Cup Replacer Drwe P~n~on Rear Bear~ng Cup Replacer Steer~ng Wheel Puller Tie Rod End Puller 1 Tie Rod End Puller Rack & P~n~on Steermg Rack Hous~ng Stand T~lt Handle Bear~ng Replacer 1 I Steering Gear Housing Overhaul Tool Set Hexagon Wrench) Steer~ng Pln~on Bear~ng Replacer I I Steering Rack Wrench) 1 +I Canada +2 No. 1 lower suspension arm +3 Cylinder end stopper (w/o PPS)

11 SST AND SSM - SST (Special Service Tools) C-1 1 SST (SPEC AL SERVICE TOOLS) (Cont'd) Illustration I Steer~ng P~n~on Bearing Adjusting Screw Lock Nut Wrench Steering Worm Bearing Puller Steermg Worm Bear~ng Adjustmg Socket Steer~ng Rack End Wrench Steering Gear Box Replacer Set Steer~ng Sector Shaft 011 Seal Replacer ' Steering Worm Front Bearing Replacer 1 Steer~ng Sector Shaft, Bush~ng Replacer I (Handle) Ball Jomt Puller Ball Jomt Puller Steering Rack Oil Seal Tool Set *1 Rack housing bearing and oil seal (wl PPS) *2 Rack housing oil seal (wl PPS) *3 Rack housing bearing (w/ PPS) *4 Cylinder end stopper (w/ PPS) *5 wl PPS

12 C-12 SST AND SSM - SST (Special Service Tools) Illustration Valve Cup 011 Seal I Remover Valve Cup 011 Seal Replacer 1 'Valve Cup Bearlng, Replacer (Seal Rtng Guide) (Seal Ring Tool) (Piston Rlng Tool) (011 Seal Replacer) Handle Steering Rack Oil Seal Test Tool 011 Seal "0" Remove Seal Rtng Gulde *I w/o PPS +2 wl PPS

13 SST AND SSM - SST (Special Service Tools) C-13 SST (SPEC AL SERVICE TOOLS) (Cont'd) l llustration Seal Ring Tool Steering Rack "H" Cover Power Steering Hose Nut 14 x 17 mm Wrench Set Oil Seal Replacer 011 Seal Replacer Seal Ring Tool Power Steer~ng Hose Nut Wrench Upper Ball Jolnt Dust Cover Replacer Hub Bolt Remover Rear Suspens~on Bush~ng Tool Set (Replacer) (Handle) +1 w/ PPS *2 Fuel line flare nut *3 w/o PPS +4 Axle hub +5 Lower control arm bushing

14 C-14 SST AND SSM - SST (Special Service Tools) Illustration Front Suspension Bushing Tool Set (Handle) Upper Arm Bushmg Replacer 1 Upper Arm Bush~ng Sleeve 1 Lower Arm Bushing Remover Lower Arm Bushing Spacer Lower Arm Bushing Removing Sleeve Rear Suspension Bushing Tool Set (Handle) (Remover) Suspension Bushing Tool Set Remark: +I Shock absorber

15 SST AND SSM - SST (Special Service Tools) C-15-7 Illustration ( (Handle) Front Suspenslon ( ) 1 1 Upper Arm Bushlng ) Front Suspenslon ( ) ( Lower Arm Bush~ng / -I Remover J ( ) 1 Front Suspenslon, Lower Arm Bush~ng 1 Removlng Spacer Front Suspenslon ower Arm Bushlng Replacer Lateral Rod Bushmg Brake Shoe Return Spring Remover Brake Shoe Return Spring Replacer Front Lower Arm Bushlng Remover & Replacer Brake Booster Push Rod Gauge +I Lower ball bushing +2 No. 1 lower arm bushing

16 C-16 SST AND SSM - SST (Special Service Tools) Illustration Brake Tube Union Nut lox 12mm Wrench Wmdsh~eld Mouldlng Remover Door H lnge Set Bolt Wrench Alternator Rear Bear~ng Puller Alternator Rear Bearing Replacer Alternator Pulley Set Nut Wrench Set W~r~ng "A" EFI lnspect~or~ W~r~ng "E" EFI lnspect~on Wiring "F" EFI Inspection Diagnosis Check Wiring Sprmg Tens~on Tool Hexagon 14 mm Wrench +I 7M-GTE only +2 7M-GE only +3 Speedometer driven gear oil seal

17 SST AND SSM - SST (Special Service Tools) C-17 Illustration sow l- LL Bearing Remover Un~versal Puller A.B.S. Actuator Checker and Sub-harness Oil Pressure Gauge Set Turbocharger Pressure Gauge 1 +1 Upper suspension arm +2 7M-GTE only NOTE: For reference to SSTs for the Air Conditioning System see page AC-14.

18 C-18 SST AND SSM - SSM (Special Service Materials) SSM (SPECIAL SERVICE MATERIALS) Sec. Use etc. Seal packing or equivalent Over the space between the timing belt case and cylinder block Cylinder head x No. 1 and No. 2 cylinder head cover Cylinder head x No. 1 camshaft bearing cap Engine oil pan Seal packing 1281, Three bond 1281 or equivalent Transmission case (R154) Front bearing retainer (R154) Extension housing (R154) Transmission case x Oil pan Adhesive 1324, Three bond 1324 or equivalent Timing belt case mounting bolt (14 mm head bolt) Engine drain cock Straight screw plug for reverse restrict pin Straight screw plug for shift fork shaft locking ball Front bearing retainer set bolt Adhesive 1344, Three bond 1344, Loctite 242 or equivalent Dupont paste No Windshield glass adhesive set No. 15 Windshield glass adhesive set No. 35 Windshield glass adhesive set No. 45 Dam kit Butyl tape set Three cement black (w/o PPS) Control valve housing bolt Bearing guide nut Bearing guide lock nut Rack guide spring cap Rack guide spring cap lock nut (w/ PPS) Rack housing cap Rack guide spring cap Rack guide spring cap lock nut Rear window defogger Windshield glass (0-15'~ or 32-59' F) Back door window glass Windshield glass (15-35"~or 59-95'~) Back door window glass Windshield glass (35-45'~ or '~) Back door window glass Windshield glass Back door window glass Quarter window glass Windshield glass NOTE: For reference to SSMs for the Air Conditioning System see page AC-14.