PREPARATION MAINTENANCE... ENGINE MECHANICAL... EMISSION CONTROL... ELECTRONIC FUEL INJECTION... LUBRICATION...

Size: px
Start display at page:

Download "PREPARATION MAINTENANCE... ENGINE MECHANICAL... EMISSION CONTROL... ELECTRONIC FUEL INJECTION... LUBRICATION..."

Transcription

1 PREPARATION MAINTENANCE ENGINE MECHANICAL EMISSION CONTROL ELECTRONIC FUEL INJECTION COOLING LUBRICATION IGNITION STARTING CHARGING AUTOMATIC TRANSAXLE PROPELLER SHAFT SUSPENSION AND AXLE BRAKE STEERING SUPPLEMENTAL RESTRAINT SYSTEM... BODY ELECTRICAL BODY AIR CONDITIONING PP1 PP3 PP9 PP10 PP14 PP18 PP23 PP25 PP28 PP32 PP37 PP41 PP50 PP54 PP62 PP65 PP69 PP74

2

3 PREPARATION MAINTENANCE PP1 MAINTENANCE EQUIPMENT PP1DC01 Mirror Brake hose

4 PP2 PREPARATION MAINTENANCE LUBRICANT PP1DD01 Item Capacity Classification Brake fluid SAE J1703 or FMVSS No.116 DOT3

5 PREPARATION ENGINE MECHANICAL PP3 ENGINE MECHANICAL SST (Special Service Tools) PP06O Valve Guide Bushing Remover & Re placer Valve Stem Oil Seal Replacer Valve Spring Compressor ( ) Attachment Crankshaft Pulley Holding Tool ( ) Bolt Connecting Rod Bushing Remover & Replacer Oil Seal & Bearing Replacer Crankshaft rear oil seal Valve Clearance Adjust Tool Set ( ) Valve Lifter Press ( ) Valve Lifter Stopper Torque Wrench Adaptor RH camshaft timing pulley

6 PP4 PREPARATION ENGINE MECHANICAL Companion Flange Holding Tool Crankshaft pulley Replacer Spark plug tube gasket Oil Pressure Switch Socket Knock sensor Diagnosis Check Wire Puller C Set ( ) Hanger 150 Crankshaft pulley Crankshaft timing pulley ( ) Slide Arm Crankshaft pulley Crankshaft timing pulley ( ) Center Bolt 100 Crankshaft pulley Crankshaft timing pulley ( ) Center Bolt 150 Crankshaft pulley Crankshaft timing pulley ( ) Claw No.1 Crankshaft timing pulley ( ) Claw No.2 Crankshaft pulley Handle Set ( ) Handle 100 Valve guide bushing Crankshaft rear oil seal

7 PREPARATION ENGINE MECHANICAL PP Variable Pin Wrench Set ( ) Variable Pin Wrench Arm Assy Camshaft timing pulley Camshaft subgear ( ) Pin 10 Camshaft timing pulley ( ) Pin 5 Camshaft subgear

8 PP6 PREPARATION ENGINE MECHANICAL RECOMMENDED TOOLS PP06P Hexagon Wrench Set Engine Sling Device For suspending engine Engine Adjust Kit Hose Plug Set. Plug for the vacuum hose, fuel hose etc Expander Set.

9 PREPARATION ENGINE MECHANICAL PP7 EQUIPMENT PP06Q02 Abrasive compound Caliper gauge CO/HC meter Connecting rod aligner Cylinder gauge Dial indicator Dye penetrant Engine tuneup tester Groove cleaning tool Heater Magnetic finger Micrometer OBDII scan tool Pin hole grinder Piston pin hole Piston ring compressor Piston ring expander Plastigage Precision straight edge Ridge reamer Soft brush Spring tester Valve spring Steel square Valve spring Thermometer Torque wrench Valve seat cutter Vernier calipers Wire brush Valve

10 PP8 PREPARATION ENGINE MECHANICAL SSM (Special Service Materials) PP1AI Seal Packing Black or equivalent (FIPG) Seal Packing 1282B, THREE BOND 1282B or equivalent (FIPG) Camshaft bearing cap Semicircular plug Cylinder head cover Rear oil seal retainer Engine coolant drain union Water seal plate Water inlet housing Adhesive 1324, THREE BOND 1324 or equivalent Spark plug tube Drive plate bolt Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent No.1 idler pulley pivot bolt

11 PREPARATION EMISSION CONTROL PP9 EMISSION CONTROL EQUIPMENT PP06S03 Torque wrench MITYVAC (Handheld vacuum pump)

12 PP10 PREPARATION ELECTRONIC FUEL INJECTION SST (Special Service Tools) ELECTRONIC FUEL INJECTION PP3DM Injection Measuring Tool Set INJECTOR FUEL PUMP ( ) Clamp INJECTOR ( ) Clamp INJECTOR ( ) T Joint FUEL PUMP EFI Fuel Pressure Gauge FUEL PUMP Backup Light Switch Tool KNOCK SENSOR Wiring F EFI Inspection INJECTOR EFI SYSTEM Diagnosis Check Wire IDLE SPEED CONTROL (ISC) VALVE

13 PREPARATION ELECTRONIC FUEL INJECTION PP11 RECOMMENDED TOOLS PP06U Hexagon Wrench Set TOYOTA Electrical Tester Engine Adjust Kit Hose Plug Set. Plug for the vacuum hose, fuel hose etc.

14 PP12 PREPARATION ELECTRONIC FUEL INJECTION EQUIPMENT PP06V05 Carburetor cleaner Throttle body Graduated cylinder Injector OBD scan tool Soft brush Throttle body Sound scope Injector Torque wrench Vacuum gauge

15 PREPARATION ELECTRONIC FUEL INJECTION PP13 SSM (Special Service Materials) PP1E Seal Packing Black or equivalent (FIPG) Intake air control valve

16 PP14 PREPARATION COOLING COOLING SST (Special Service Tools) PP0JZ Radiator Service Tool Set Punch

17 PREPARATION COOLING PP15 RECOMMENDED TOOLS PP06X TOYOTA Electrical Tester.

18 PP16 PREPARATION COOLING EQUIPMENT PP06Y05 Heater Water temperature switch Radiator cap tester Thermometer Water temperature switch Torque wrench

19 PREPARATION COOLING PP17 COOLANT PP06Z03 Item Capacity Classification Engine coolant 9.0 liters (9.5 US qts, 7.9 lmp. qts) Ethyleneglycol base

20 PP18 PREPARATION LUBRICATION LUBRICATION SST (Special Service Tools) PP Oil Pan Seal Cutter No.2 oil pan Cover & Seal Replacer Crankshaft front oil seal Oil Filter Wrench Oil Pressure Switch Socket

21 PREPARATION LUBRICATION PP19 RECOMMENDED TOOLS PP Engine Adjust Kit.

22 PP20 PREPARATION LUBRICATION EQUIPMENT PP07202 Oil pressure gauge Precision straight edge Oil pump Torque wrench

23 PREPARATION LUBRICATION PP21 LUBRICANT PP07305 Item Capacity Classification Engine oil Dry fill Drain and refill w/ Oil filter change w/o Oil filter change 5.2 liters (5.5 US qts, 4.6 lmp. qts) 4.7 liters (5.0 US qts, 4.1 lmp. qts) 4.5 liters (4.8 US qts, 4.0 lmp. qts) API grade SH, EnergyConserving II or SJ, EnergyConserving or ILSAC multigrade engine oil.

24 PP22 PREPARATION LUBRICATION SSM (Special Service Materials) PP1AJ Seal Packing Black or equivalent (FIPG) Oil pump No.1 oil pan No.2 oil pan Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent Oil pressure switch

25 PREPARATION IGNITION PP23 IGNITION RECOMMENDED TOOLS PP TOYOTA Electrical Tester Engine Adjust Kit.

26 PP24 PREPARATION IGNITION EQUIPMENT PP07602 Megger insulation resistance meter Spark plug Spark plug cleaner

27 PREPARATION STARTING PP25 STARTING SST (Special Service Tools) PP1DE Injection Pump Spline Shaft Puller Armature bearing Starter Magnet Switch Nut Wrench 14 Terminal nut Alternator Rear Bearing Replacer Armature front bearing

28 PP26 PREPARATION STARTING RECOMMENDED TOOLS PP1DF TOYOTA Electrical Tester.

29 PREPARATION STARTING PP27 EQUIPMENT PP1DG01 Dial indicator Commutator Magnetic finger Steel ball Press Magnetic switch terminal kit Pull scale Brush spring Sandpaper Commutator Torque wrench Vblock Commutator Vernier calipers Commutator, Brush

30 PP28 PREPARATION CHARGING CHARGING SST (Special Service Tools) PP3DO Cover & Seal Replacer Rotor front bearing Injection Pump Camshaft Bearing Cone Replacer Rotor rear bearing cover Alternator Rear Bearing Puller Alternator Rear Bearing Replacer Rotor rear bearing Alternator Pulley Set Nut Wrench Set Puller B Set ( ) Hanger 200 Rectifier end frame ( ) Slide Arm Rectifier end frame ( ) Center Bolt 150 Rectifier end frame ( ) Arm 25 Rectifier end frame ( ) Claw No.7 Rectifier end frame ( ) Holder Rectifier end frame

31 PREPARATION CHARGING PP Replacer Set ( ) Replacer 48 Rotor front bearing

32 PP30 PREPARATION CHARGING RECOMMENDED TOOLS PP1DI TOYOTA Electrical Tester.

33 PREPARATION CHARGING PP31 EQUIPMENT PP1DJ02 Ammeter(A) Belt tension gauge Torque wrench Vernier calipers Rotor (Slip ring), Brush

34 PP32 PREPARATION AUTOMATIC TRANSAXLE AUTOMATIC TRANSAXLE SST (Special Service Tools) PP3DN Crankshaft Front Oil Seal Replacer Oil Seal Puller Transmission Oil Plug TOYOTA Automatic Transmission Tool Set ( ) Side Bearing Race Replacer ( ) Handle ( ) Oneway Clutch Test Tool ( ) Stator Stopper Automatic Transmission Oil Pressure Gauge Set ( ) Adaptor C ( ) Gauge Assy

35 PREPARATION AUTOMATIC TRANSAXLE PP33 RECOMMENDED TOOLS PP1DP TOYOTA Electrical Tester Engine Sling Device

36 PP34 PREPARATION AUTOMATIC TRANSAXLE EQUIPMENT PP1DQ05 Straight edge Torque converter Vernier calipers Torque converter Dial indicator or dial indicator with magnetic base Drive plate Hexagon Wrench (10 mm) Torque wrench OBD scan tool

37 PREPARATION AUTOMATIC TRANSAXLE PP35 LUBRICANT PP1EZ02 Item Capacity Classification Automatic transaxle fluid Dry fill Drain and refill Transfer oil 8.9 liters (9.41 US qts, 7.83 Imp. qts) 3.9 liters (4.1 US qts, 3.4 Imp. qts) 0.9 liters (0.95 US qts, 0.71 Imp. qts) ATF TYPE TIV or equivalent APL GL5 SAE 75W 90

38 PP36 PREPARATION AUTOMATIC TRANSAXLE SSM (Special Service Materials) PP1DR Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent Shift lever knob screw

39 PREPARATION PROPELLER SHAFT PP37 PROPELLER SHAFT SST (Special Service Tools) PP1E Transmission & Transfer Bearing Replacer Dust cover ( ) Replacer Pipe Transmission Oil Plug Oil leakage prevention Companion Flange Holding Tool Companion flange Drive Line Angle Gauge Joint angle Puller B Set Front and rear flange ( ) Hanger 200 ( ) Slide Arm ( ) Center Bolt 200 ( ) Arm 25 ( ) Claw No.6 ( ) Attachment

40 PP38 PREPARATION PROPELLER SHAFT ( ) Holder

41 PREPARATION PROPELLER SHAFT PP39 RECOMMENDED TOOLS PP1E Hexagon Wrench Set. ( ) Socket Hexagon Wrench 6.

42 PP40 PREPARATION PROPELLER SHAFT EQUIPMENT PP04R01 Torque wrench Dial indicator

43 SUSPENSION AND AXLE SST (Special Service Tools) PREPARATION SUSPENSION AND AXLE PP41 PP3DJ Wire Gauge Set Front drive shaft Oil Seal Puller Rear axle Rear differential Oil Seal Puller Rear differential Transmission Rear Bearing Replacer Front drive shaft Rear drive shaft Countershaft Bearing Replacer Front axle Rear axle Transfer Bearing Replacer Front drive shaft Rear drive shaft Transmission & Transfer Bearing Replacer ( ) Replacer Pipe Front axle Front suspension Rear axke ( ) Replacer B Rear axle ( ) Replacer C Front axle Front suspension Companion Flange Holding Tool Rear differential Differential Bearing Replacer Rear axle

44 PP42 PREPARATION SUSPENSION AND AXLE Differential Side Bearing Replacer Rear differential Differential Drive Pinion Rear Bearing Cone Replacer Rear differential Rear Axle Shaft Puller Front axle Rear axle Drive Shaft Remover Attachment Front drive shaft Differential Side Gear Shaft Puller ( ) Shocker Set Front drive shaft Drive Shaft Boot Clamping Tool Front drive shaft Rear Axle Shaft Bearing Remover Front axle Rear axle Replacer Rear differential Differential Oil Seal Replacer Rear differential Differential Drive Pinion Bearing Replacer Rear axle Drive Pinion Front Bearing Remover Rear differential Front Hub Bearing Adjusting Tool Front drive shaft Rear drive shaft

45 PREPARATION SUSPENSION AND AXLE PP43 ( ) Bolt & Nut ( ) Retainer Steering Knuckle Oil Seal Replacer Front axle Front suspension Rear axle Pitman Arm Puller Front axle Ball Joint Puller Front axle Rear axle Ball Joint Puller Front axle Front suspension Front Suspension Bushing Tool Set Rear differential ( ) Upper Arm Bushing Replacer Coil Spring Compressor Front suspension Rear suspension Front Spring Upper Seat Holder Front suspension Bearing Remover Front axle Front drive shaft Rear differential Puller A Set Rear differential ( ) Upper Plate

46 PP44 PREPARATION SUSPENSION AND AXLE ( ) Center Bolt ( ) Arm ( ) Lower Plate 130 ( ) Adapter Replacer Set ( ) Replacer 36 Rear axle ( ) Replacer 40 Front axle Replacer Set No.2 ( ) Replacer 71 Rear axle Rear differential ( ) Replacer 73 Rear axle ( ) Replacer 79 Rear differential Handle Set ( ) Handle 100 Front axle Rear axle

47 PREPARATION SUSPENSION AND AXLE PP45 ( ) Handle 150 Rear differential

48 PP46 PREPARATION SUSPENSION AND AXLE RECOMMENDED TOOLS PP3DK Torque Wrench (30 kgfcm) Hexagon Wrench Set Torx Socket T Snap Ring No.1 Expander Snap Ring Pliers.

49 PREPARATION SUSPENSION AND AXLE PP47 EQUIPMENT PP05102 Torque wrench Drill Dial indicator with magnetic base Micrometer

50 PP48 PREPARATION SUSPENSION AND AXLE LUBRICANT PP05204 Item Capacity Classification Front drive shaft Outboard joint grease Inboard joint grease Rear drive shaft Outboard joint grease Inboard joint grease Color=Yellow Color=Gray Color=Gray Color=Yellow g ( oz.) g ( oz.) g ( oz.) g ( oz.) Differential oil liters ( US qts, lmp.qts) Hypoid gear oil API GL5 Above 18 C (0 F) SAE90 Below 18 C (0 F) SAE 80W or 80W90

51 PREPARATION SSM (Special Service Materials) SUSPENSION AND AXLE PP49 PP3DL Seal Packing 1281, THREE BOND 1281 or equivalent (FIPG) Rear Differential

52 PP50 PREPARATION BRAKE BRAKE SST (Special Service Tools) PP3DP Turbocharger Pressure Gauge Brake Reservoir Pressure Adapter Brake Booster Push Rod Gauge Brake Booster Push Rod Gauge Brake Line Union Nut 10 x 12 mm Wrench Brake Booster Push Rod Wrench LSPV Gauge Set Diagnosis Check Wire Diagnosis Check Wire No.2

53 PREPARATION BRAKE PP51 RECOMMENDED TOOLS PP1E TOYOTA Electrical Tester Snap Ring Pliers.

54 PP52 PREPARATION BRAKE EQUIPMENT PP1E402 Torque wrench Micrometer Brake disc Dial indicator Brake disc Brake drum gauge Brake disc

55 PREPARATION BRAKE PP53 LUBRICANT PP1E502 Item Capacity Classification Brake fluid SAE J1703 or FMVSS No. 116 DOT3

56 PP54 PREPARATION STEERING STEERING SST (Special Service Tools) PP1DK Union Nut Wrench 12mm PS gear Union Nut Wrench 14mm PS gear Torque Wrench Adaptor PS vane pump Drive Shaft Boot Clamping Tool PS gear Rear Axle Shaft Bearing Remover PS gear Rack & Pinion Steering Rack Housing Stand PS gear Tilt Handle Bearing Replacer PS gear Steering Gear Housing Overhaul Tool Set ( ) Steering Rack Shaft Bushing Puller PS gear Steering Worm Bearing Adjusting Socket PS gear Rack Stopper Wrench PS gear Steering Rack Oil Seal Test Tool PS gear

57 PREPARATION STEERING PP Seal Ring Tool PS gear Steering Rack Cover I PS gear Power Steering Pressure Gauge Set ( ) Gauge Assy Power steering fluid ( ) Attachment A Power steering fluid ( ) Attachment B Power steering fluid Variable Open Wrench PS gear Puller C Set ( ) Hanger 150 Tilt steering column ( ) Slide Arm Tilt steering column ( ) Center Bolt 150 Tilt steering column ( ) Claw No.2 Tilt steering column Replacer Set

58 PP56 PREPARATION STEERING ( ) Replacer 18 PS gear ( ) Replacer 24 PS gear ( ) Replacer 25 PS gear ( ) Replacer 26 PS gear ( ) Replacer 27 PS gear ( ) Replacer 29 PS gear ( ) Replacer 31 PS gear ( ) Replacer 32 PS gear ( ) Replacer 33 PS vane pump ( ) Replacer 34 PS gear ( ) Replacer 40 PS gear ( ) Replacer 43 PS gear ( ) Adapter PS gear

59 PREPARATION STEERING PP Handle Set ( ) Handle 100 PS vane pump ( ) Handle 200 PS gear ( ) Handle 360 PS gear Variable Pin Wrench Set ( ) Variable Pin Wrench Arm Assy PS vane pump ( ) Pin 10 PS vane pump

60 PP58 PREPARATION STEERING RECOMMENDED TOOLS PP0AT Torque Wrench (30 <kgfcm>). PS vane pump PS gear Torx Socket T30. Tilt steering column Expander Set Snap Ring No.1 Expander Snap Ring Pliers.

61 PREPARATION STEERING PP59 EQUIPMENT PP0AU02 Belt tension gauge Drive belt Caliper gauge PS vane pump Calipers PS vane pump Dial indicator PS gear Feeler gauge PS vane pump Micrometer PS vane pump Torque wrench

62 PP60 PREPARATION STEERING LUBRICANT PP0AV02 Item Capacity Classification Power steering fluid Total 1.1 liters (1.2 US qts, 1.0 lmp.qts) ATF DEXRON II or III

63 PREPARATION SSM (Special Service Materials) STEERING PP61 PP0SK Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent PS gear

64 PP62 PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM SST (Special Service Tools) SUPPLEMENTAL RESTRAINT SYSTEM PP0SY SRS Airbag Deployment Tool Airbag Deployment Wire Subharness No.3 for Side Airbag Assembly Airbag Deployment Wire Subharness No.4 for Driver s and Front Passenger Airbag Assembly Diagnosis Check Wire

65 PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM PP63 RECOMMENDED TOOLS PP1F Torx Socket T TOYOTA Electrical Tester.

66 PP64 PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM EQUIPMENT PP0T001 Torque wrench Bolt: Length: 35 mm (1.38 in.) Pitch: 1.0 mm (0.039 in.) Diam: 6.0 mm (0.236 in.) Tire Width: 185 mm (7.28 in.) Inner diam: 360 mm (14.17 in.) Tire with disc wheel Width: 185 mm (7.28 in.) Inner diam: 360 mm (14.17 in.) Vinyl bag Airbag disposal Airbag disposal Airbag disposal Airbag disposal

67 PREPARATION BODY ELECTRICAL PP65 BODY ELECTRICAL SST (Special Service Tools) PP0O Diagnosis Check Wire

68 PP66 PREPARATION BODY ELECTRICAL RECOMMENDED TOOLS PP0O Torx Driver T30. For removing and installing steering wheel pad Torx Socket T30. For removing and installing steering wheel pad TOYOTA Electrical Tester.

69 PREPARATION BODY ELECTRICAL PP67 EQUIPMENT PP0O202 Voltmeter Ammeter Ohmmeter Test lead Thermometer Syphon Oil bath Bulb (1.4 W) Bulb (3.4 W) Dry cell battery Heat light Hexagon wrench (6 mm) Engine coolant temperature sender gauge, Engine oil level warning switch, Seat heater Brake fluid level warning switch Engine oil level warning switch Defogger switch Fuel sender gauge, Engine coolant temperature receiver gauge, Seat belt warning relay Fuel sender gauge, Power mirror Seat heater Power seat Torque wrench Clip remover Masking tape Tin foil For removing cowl louver Rear window defogger wire Rear window defogger wire

70 PP68 PREPARATION BODY ELECTRICAL SSM (Special Service Materials) PP0T DuPont Paste No or equivalent Rear window defogger

71 PREPARATION BODY PP69 BODY SST (Special Service Tools) PP0T Door Hinge Set Bolt Wrench Windshield Moulding Remover SRS Airbag Deployment Tool Airbag Deployment Wire SubHarness No.5

72 PP70 PREPARATION BODY RECOMMENDED TOOLS PP3DQ Moulding Remover Air Riveter.

73 PREPARATION BODY PP71 EQUIPMENT PP0TA05 Clip remover Torque wrench Torx driver Drill Hog ring pliers Hand riveter Piano wire Wooden block Tape Adhesive tape To avoid surface damage To avoid surface damage Doublestick tape Adhesive Cleaner Shop rag Knife Sealer gun Brush Putty spatula Wooden block or similar object Plastic sheet For tying both piano wire ends To avoid surface damage Heat light Tacker Tack Pin Rope (no projections, difficult to break) Tire width: 185 mm (7.28 in.) Inner diam: 360 mm (14.17 in.) Tire with disc wheel Width: 185mm (7.28 in.) Inner diam 360 mm (14.17 in.) Vinyl bag BANZAI 303XT BANZAI UX7 Seat belt pretensioner disposal Seat belt pretensioner disposal Seat belt pretensioner disposal Seat belt pretensioner disposal

74 PP72 PREPARATION BODY LUBRICANT PP0TB01 Item Capacity Classification MP grease

75 PREPARATION BODY PP73 SSM (Special Service Materials) PP0TC Adhesive 1324, THREE BOND 1324 or equivalent Three cement black or equivalent Windshield Glass Adhesive Set or equivalent

76 PP74 PREPARATION AIR CONDITIONING AIR CONDITIONING SST (Special Service Tools) PP1EH Air Conditioner Service Tool Set ( ) Refrigerant Drain Service Valve ( ) TJoint ( ) Quick Disconnect Adapter High pressure side ( ) Quick Disconnect Adapter Low pressure side ( ) Refrigerant Charging Hose High pressure side (Color: Red) ( ) Refrigerant Charging Hose Low pressure side (Color: Blue) ( ) Refrigerant Charging Hose Utility (Color: Green) Magnetic Clutch Remover Magnetic Clutch Stopper Gas Leak Detector Assembly

77 PREPARATION AIR CONDITIONING PP75 RECOMMENDED TOOLS PP1AF Hexagon Wrench Set. Expansion valve ( ) Socket Hexagon Wrench mm (0.20 in.) TOYOTA Electrical Tester Snap Ring Pliers.

78 PP76 PREPARATION AIR CONDITIONING EQUIPMENT PP1AG03 Voltmeter Ammeter Ohmmeter Test lead Thermometer Sensor Torque wrench Dial indicator Magnetic clutch Plastic hammer Magnetic clutch

79 PREPARATION AIR CONDITIONING PP77 LUBRICANT PP1AH01 Item Capacity Classification Compressor oil NDOIL 8 or equivalent When replacing condenser When replacing evaporator 40 cc (1.4 fl. oz.) 40 cc (1.4 fl. oz.)

2AZ-FE ENGINE CONTROL SYSTEM

2AZ-FE ENGINE CONTROL SYSTEM PREPARATION 2AZ-FE ENGINE CONTROL SYSTEM 2AZ-FE ENGINE CONTROL SYSTEM PREPARATION SST 1 09817-33190 Sensor Socket Wrench Engine coolant temperature sensor 2 PREPARATION 2AZ-FE ENGINE CONTROL SYSTEM RECOMMENDED

More information

1GR-FE ENGINE CONTROL SYSTEM

1GR-FE ENGINE CONTROL SYSTEM PREPARATION 1GR-FE ENGINE CONTROL SYSTEM 1GR-FE ENGINE CONTROL SYSTEM PREPARATION RECOMMENDED TOOLS 1 09040-00011 Hexagon Wrench Set (09043-20080) Socket Hexagon Wrench 8 (09043-20100) Socket Hexagon Wrench

More information

PP-80 PP1AG-01 EQUIPMENT. Voltmeter Ammeter Ohmmeter Test lead. Torque wrench 2004 LAND CRUISER (RM1071U)

PP-80 PP1AG-01 EQUIPMENT. Voltmeter Ammeter Ohmmeter Test lead. Torque wrench 2004 LAND CRUISER (RM1071U) PP80 AIR CONDITIONING EQUIPMENT PP1AG01 Voltmeter Ammeter Ohmmeter Test lead Thermometer Sernsor Torque wrench Dial indicator Magnetic clutch Plastic hammer Magnetic clutch 139 AIR CONDITIONING PP81 LUBRICANT

More information

1NZ-FE ENGINE CONTROL SYSTEM

1NZ-FE ENGINE CONTROL SYSTEM PREPARATION 1NZ-FE ENGINE CONTROL SYSTEM 1NZ-FE ENGINE CONTROL SYSTEM PREPARATION SST 1 09817-33190 Sensor Socket Wrench 2 PREPARATION 1NZ-FE ENGINE CONTROL SYSTEM RECOMMENDED TOOLS 09082-00040 TOYOTA

More information

PP-1 16 PP0E4-03 EQUIPMENT. Voltmeter Ammeter Ohmmeter Test lead. Torque wrench

PP-1 16 PP0E4-03 EQUIPMENT. Voltmeter Ammeter Ohmmeter Test lead. Torque wrench PP1 16 AIR CONDITIONING EQUIPMENT PP0E403 Voltmeter Ammeter Ohmmeter Test lead Thermometer Torque wrench Dial indicator Plastic hammer Hexagon wrench Thermistor Magnetic clutch Magnetic clutch Expansion

More information

DIAGNOSTICS PREPARATION SST. Recomended Tools Oil Pressure Switch Socket SFI SYSTEM Diagnosis Check Wire No.

DIAGNOSTICS PREPARATION SST. Recomended Tools Oil Pressure Switch Socket SFI SYSTEM Diagnosis Check Wire No. DIAGNOSTICS SST DIAGNOSTICS 021 021CL01 0981630010 Oil Pressure Switch Socket SFI SYSTEM 0984318040 Diagnosis Check Wire No.2 SFI SYSTEM SUPPLEMENTAL SYSTEM RESTRAINT Recomended Tools 0908200040 TOYOTA

More information

ENGINE CONTROL SYSTEM

ENGINE CONTROL SYSTEM ENGINE CONTROL SYSTEM Recommended Tools ENGINE CONTROL SYSTEM 021 023FY01 0907020010 Moulding Remover ECM(1NZFXE) 0908200040 TOYOTA Electrical Tester SFI SYSTEM(1NZFXE) (0908300150) Test Lead Set SFI SYSTEM(1NZFXE)

More information

ENGINE MECHANICAL PREPARATION SST mm Socket Wrench for 12 Pointed Head Union Nut Wrench 12mm PARTIAL ENGINE ASSY(1ZZ FE)

ENGINE MECHANICAL PREPARATION SST mm Socket Wrench for 12 Pointed Head Union Nut Wrench 12mm PARTIAL ENGINE ASSY(1ZZ FE) SST 025 021E001 0901138121 12 mm Socket Wrench for 12 Pointed Head CYLINDER BLOCK(1ZZFE) 0902338200 Union Nut Wrench 12mm 0903200100 Oil Pan Seal Cutter 0920101055 Valve Guide Bushing Remover & Replacer

More information

ENGINE MECHANICAL PREPARATION SST mm Socket Wrench for 12 Pointed Head

ENGINE MECHANICAL PREPARATION SST mm Socket Wrench for 12 Pointed Head SST 027 023HH01 0901138121 12 mm Socket Wrench for 12 Pointed Head CYLINDER BLOCK ASSY(2AZFE) PARTIAL ENGINE ASSY(3MZFE) (3MZFE) NO.2(3MZFE) CYLINDER BLOCK ASSY(3MZFE) 0903200100 Oil Pan Seal Cutter PARTIAL

More information

SUSPENSION AND AXLE SA 1

SUSPENSION AND AXLE SA 1 SUSPENSION AND AXLE SA1 SA2 TROUBLESHOOTING SUSPENSION AND AXLE TROUBLESHOOTING Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the

More information

SST AND SSM. Page SST (SPECIAL SERVICE TOOLS)... C-2 SSM (SPECIAL SERVICE MATERIALS)... C-18

SST AND SSM. Page SST (SPECIAL SERVICE TOOLS)... C-2 SSM (SPECIAL SERVICE MATERIALS)... C-18 SST AND SSM Page SST (SPECIAL SERVICE TOOLS)... C-2 SSM (SPECIAL SERVICE MATERIALS)... C-18 C -2 SST AND SSM - SST (Special Service Tools) SST (SPECIAL SERVICE TOOLS) Illustration 011 Pan Seal Cutter Hexagon

More information

OVERHAUL. 1. REMOVE W/HEAD TAPER SCREW PLUG NO.2 (a) Using a socket hexagon wench 10, remove the taper screw plug and gasket.

OVERHAUL. 1. REMOVE W/HEAD TAPER SCREW PLUG NO.2 (a) Using a socket hexagon wench 10, remove the taper screw plug and gasket. 14138 ENGINE MECHANICAL OVERHAUL 140Q703 1. REMOVE W/HEAD TAPER SCREW PLUG NO.2 (a) Using a socket hexagon wench 10, remove the taper screw plug and gasket. A62890 2. REMOVE VALVE LIFTER (a) Remove the

More information

ENGINE ASSEMBLY. COMPONENTS (Part 1)

ENGINE ASSEMBLY. COMPONENTS (Part 1) 1 of 32 ENGINE ASSEMBLY COMPONENTS (Part 1) 2 of 32 COMPONENTS (Part 2) 3 of 32 COMPONENTS (Part 3) 4 of 32 COMPONENTS (Part 4) 5 of 32 COMPONENTS (Part 5) 6 of 32 COMPONENTS (Part 6) 7 of 32 COMPONENTS

More information

POWER STEERING SYSTEM

POWER STEERING SYSTEM SYSTEM 511 SYSTEM PRECAUTION 5105K01 1. HANDLING PRECAUTIONS ON STEERING SYSTEM (a) Care must be taken to when replacing parts. Incorrect replacement could affect the performance of the steering system

More information

Oil Pan Seal Cutter Oil Filter Wrench Transmission & Transfer Bearing Replacer. ( ) Replacer Pipe

Oil Pan Seal Cutter Oil Filter Wrench Transmission & Transfer Bearing Replacer. ( ) Replacer Pipe EG359 PREPARATION SST (SPECIAL SERVICE TOOLS) 0903200100 Oil Pan Seal Cutter No.2 oil pan 0922807500 Oil Filter Wrench 0931660010 Transmission & Transfer Bearing Replacer (0931600010) Replacer Pipe Crankshaft

More information

CYLINDER HEAD ASSY (1MZ FE)

CYLINDER HEAD ASSY (1MZ FE) OVERHAUL 1. REMOVE W/HEAD STRAIGHT SCREW PLUG NO.1 14209 1405K01 Using a 14 mm straight hexagon wrench, remove the screw plug. 2. REMOVE W/HEAD STRAIGHT SCREW PLUG NO.2 Using a 14 mm straight hexagon wrench,

More information

PARTIAL ENGINE ASSY (2TR FE)

PARTIAL ENGINE ASSY (2TR FE) COMPONENTS 147 1421Z01 Clip Hood Subassy x9 Radiator Support to Frame Seal LH 30 (306, 22) 30 (306, 22) Fan and Generator V Belt 5.0 (51, 44 in. lbf) Fan Shroud Fan Pulley Fan w/ Fluid Coupling PRE RUNNER

More information

A 1 SERVICE SPECIFICATIONS

A 1 SERVICE SPECIFICATIONS A1 A2 Clutch CLUTCH Specifications Pedal height (from asphalt sheet) Release point (from pedal stroke end position) Push rod play at pedal top Pedal freeplay Disc rivet head depth Disc runout Diaphragm

More information

REMOVAL. 5. REMOVE OIL DIPSTICK GUIDE (a) Remove the bolt, dipstick guide and engine wire bracket. (b) Remove the O ring from the dipstick guide.

REMOVAL. 5. REMOVE OIL DIPSTICK GUIDE (a) Remove the bolt, dipstick guide and engine wire bracket. (b) Remove the O ring from the dipstick guide. EM34 ENGINE MECHANICAL (2RZFE, 3RZFE) P23426 EM1MY01 REMOVAL 1. DRAIN ENGINE COOLANT 2. DISCONNECT THESE CABLES: (a) Disconnect the accelerator cable from the throttle body. A/T: Disconnect the throttle

More information

OIL AND FILTER INSPECTION

OIL AND FILTER INSPECTION F 20 C 29 Recommended Viscosity (SAE): 0 18 20 7 5W30 40 4 60 16 80 27 LUBRICATION (2UZFE) 100 38 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE B16233 OIL AND FILTER OIL AND FILTER INSPECTION 1.

More information

INSTALLATION EM 8 1NZ-FE ENGINE MECHANICAL DRIVE BELT INCORRECT CORRECT. Generator Vehicle Front A077960E03. Adjusting Bar. Bolt A. Bolt B.

INSTALLATION EM 8 1NZ-FE ENGINE MECHANICAL DRIVE BELT INCORRECT CORRECT. Generator Vehicle Front A077960E03. Adjusting Bar. Bolt A. Bolt B. 8 CORRECT Adjusting Bar 1NZ-FE ENGINE MECHANICAL DRIVE BELT INCORRECT Generator Vehicle Front A077960E03 INSTALLATION 1. INSTALL VANE PUMP V BELT (a) Temporarily install the belt on each pulley. 2. INSTALL

More information

03 1 SERVICE SPECIFICATIONS

03 1 SERVICE SPECIFICATIONS SERVICE SPECIFICATIONS STANDARD BOLT STANDARD BOLT HOW TO DETERMINE BOLT STRENGTH 031 0307K02 Bolt Type Hexagon Head Bolt Normal Recess Bolt Deep Recess Bolt Stud Bolt Weld Bolt Class 4 4T No Mark No Mark

More information

LUBRICATION SYSTEM (April, 2003)

LUBRICATION SYSTEM (April, 2003) SYSTEM (April, 2003) SYSTEM (April, 2003) ONVEHICLE INSPECTION 1. CHECK ENGINE OIL LEVEL (a) After warming up the engine and then 5 minutes after the engine stops, oil level should be between the L and

More information

CO/HC INSPECTION HINT:

CO/HC INSPECTION HINT: CO/HC Meter CO/HC CO/HC INSPECTION HINT: EM1 EM03T03 This check is used only to determine whether or not the idle CO/ HC complies with regulations. 1. INITIAL CONDITIONS (a) Engine at normal operating

More information

SUPERCHARGER. ON-VEHICLE INSPECTION 1. INSPECT SUPERCHARGER OIL LEVEL HINT: With the engine cold, check the oil level on the dipstick.

SUPERCHARGER. ON-VEHICLE INSPECTION 1. INSPECT SUPERCHARGER OIL LEVEL HINT: With the engine cold, check the oil level on the dipstick. EG45 ONVEHICLE INSPECTION 1. INSPECT OIL LEVEL HINT: With the engine cold, check the oil level on the dipstick. (a) Park the vehicle on a level spot and turn the engine off. (b) 4WD: Remove the LH front

More information

Torque Specifications for 2003 Hyundai Tiburon (GK) 2.7L DOHC

Torque Specifications for 2003 Hyundai Tiburon (GK) 2.7L DOHC Torque Specifications for 2003 Hyundai Tiburon (GK) 2.7L DOHC Engine Mechanical System Camshaft sprocket bolt 90 ~ 110 900 ~ 1,100 65 ~ 80 Cylinder head cover bolt 8 ~ 10 80 ~ 100 5.8 ~ 7.2 Main bearing

More information

REMOVAL 1. DRAIN ENGINE COOLANT 2. REMOVE THROTTLE BODY COVER 3. DISCONNECT TIMING BELT FROM CAMSHAFT TIM- ING PULLEYS (See page EM 14)

REMOVAL 1. DRAIN ENGINE COOLANT 2. REMOVE THROTTLE BODY COVER 3. DISCONNECT TIMING BELT FROM CAMSHAFT TIM- ING PULLEYS (See page EM 14) EM34 ENGINE MECHANICAL (2UZFE) EM11U02 REMOVAL 1. DRAIN ENGINE COOLANT 2. REMOVE THROTTLE BODY COVER 3. DISCONNECT TIMING BELT FROM CAMSHAFT TIM- ING PULLEYS (See page EM14) A02844 Be careful not to drop

More information

REAR DRIVE SHAFT (3S GTE ENGINE)

REAR DRIVE SHAFT (3S GTE ENGINE) SA52 REAR DRIVE SHAFT (3SGTE ENGINE) COMPONENTS SA53 NOTICE: The axle bearing could be damaged if it is subjected to the vehicle weight, such as when moving the vehicle with the drive shaft removed. Therefore,

More information

CO/HC INSPECTION HINT:

CO/HC INSPECTION HINT: ENGINE MECHANICAL (1MZFE) CO/HC Meter CO/HC CO/HC INSPECTION HINT: EM1 EM0I0 This check is used only to determine whether or not the idle CO/ HC complies with regulations. 1. INITIAL CONDITIONS (a) Engine

More information

RECOMMENDED TOOLS AND CHECKERS. Page RECOMMENDED TOOLS AND CHECKERS... 2

RECOMMENDED TOOLS AND CHECKERS. Page RECOMMENDED TOOLS AND CHECKERS... 2 RECOMMENDED TOOLS AND CHECKERS Page RECOMMENDED TOOLS AND CHECKERS........... 2 4 1 09010-3C100 Hexagon Wrench Set (09013-6C100) ( Wrench 5 ) (09013-6C110) ( Wrench 6 ) (09013-6C120) ( Wrench 8 ) (09013-6C130)

More information

1. General Description

1. General Description 1. General Description A: SPECIFICATION 1. MANUAL TRANSMISSION AND FRONT DIFFERENTIAL Type Transmission gear ratio Front reduction gear Rear reduction gear Front differential Center differential Final

More information

TIMING BELT COMPONENTS EM 15

TIMING BELT COMPONENTS EM 15 ENGINE MECHANICAL COMPONENTS EM15 EM16 ENGINE MECHANICAL COMPONENTS (Cont d) ENGINE MECHANICAL EM17 REMOVAL OF (See pages EM15 and 16) 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work

More information

ATV I l. l u. r a. Parts Manual ARCTIC CAT. 250 cc/300 cc

ATV I l. l u. r a. Parts Manual ARCTIC CAT. 250 cc/300 cc 2000 I l l u st ATV 250 cc/300 cc Model No. A2000ATE2AUSG (250 - Green) Model No. A2000ATE2AUSR (250 - Red) Model No. A2000ATF2AUSG (300 2x4 - Green) Model No. A2000ATF2AUSR (300 2x4 - Red) Model No. A2000ATF4AUSG

More information

FRONT AXLE AND SUSPENSION FA 1

FRONT AXLE AND SUSPENSION FA 1 FRONT AXLE AND SUSPENSION FA1 FRONT AXLE AND SUSPENSION FA2 FRONT AXLE AND SUSPENSION Troubleshooting TROUBLESHOOTING Problem Possible cause Remedy Page Wanders/pulls Tires worn or improperly inflated

More information

EM 112 1GR-FE ENGINE MECHANICAL ENGINE ASSEMBLY INSPECTION. Intake Air Surge Tank Side

EM 112 1GR-FE ENGINE MECHANICAL ENGINE ASSEMBLY INSPECTION. Intake Air Surge Tank Side 112 Intake Air Surge Tank Side Cylinder Head Side 1GR-FE ENGINE MECHANICAL ENGINE ASSBLY INSPECTION 1. INSPECT INTAKE MANIFOLD FOR WARPAGE (a) Using a precision straight edge and feeler gauge, measure

More information

CO/HC INSPECTION HINT:

CO/HC INSPECTION HINT: CO/HC CO/HC INSPECTION EM1 EM0KQ07 This check is used only to determine whether or not the idle CO/ HC complies with regulations. 1. INITIAL CONDITIONS (a) The engine is at normal operating temperature.

More information

SUSPENSION AND AXLE SA 1 SUSPENSION AND AXLE

SUSPENSION AND AXLE SA 1 SUSPENSION AND AXLE SA1 SA2 Troubleshooting TROUBLESHOOTING Problem Possible cause Remedy Front Page Rear Wanders/pulls Tires worn or improperly inflated Wheel alignment incorrect Hub bearing worn Front or rear suspension

More information

REAR AXLE AND SUSPENSION RA 1

REAR AXLE AND SUSPENSION RA 1 REAR AXLE AND SUSPENSION RA1 RA2 REAR AXLE AND SUSPENSION Troubleshooting TROUBLESHOOTING Problem Possible cause Remedy Page Wanders/pulls Tires worn or improperly inflated Replace tires or inflate to

More information

AUTOMATIC TRANSAXLE AUTOMATIC TRANSAXLE SYSTEM... COMPONENT PARTS...

AUTOMATIC TRANSAXLE AUTOMATIC TRANSAXLE SYSTEM... COMPONENT PARTS... SYSTEM....... COMPONENT PARTS.................... OIL PUMP.............................. DIRECT CLUTCH........................ FORWARD CLUTCH..................... SECOND BRAKE........................ UNDERDRIVE

More information

4. SEPARATE SPEED SENSOR FRONT LH (a) Remove the bolt and disconnect the speed sensor wire and flexible hose from the shock absorber assy.

4. SEPARATE SPEED SENSOR FRONT LH (a) Remove the bolt and disconnect the speed sensor wire and flexible hose from the shock absorber assy. OVERHAUL Refer to components: See page 304 Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1. DRAIN TRANSAXLE OIL (a) Using a #10 socket hexagon wrench,

More information

REMOVAL AND INSTALLATION OF TRANSAXLE (4WD)

REMOVAL AND INSTALLATION OF TRANSAXLE (4WD) MT63 REMOVAL AND INSTALLATION OF TRANSAXLE (4WD) REMOVAL AND INSTALLATION OF TRANSAXLE REMOVE AND INSTALL TRANSAXLE AS SHOWN MT64 REMOVAL OF TRANSAXLE 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY

More information

CYLINDER HEAD CONTINUED ON NEXT FRAME. Ref. Part No. Number Description Qty Remarks

CYLINDER HEAD CONTINUED ON NEXT FRAME. Ref. Part No. Number Description Qty Remarks A1 A2 A3 A4 CYLINDER HEAD 1 3TB-11101-02-00 CYLINDER HEAD ASSY...... 1 2 4H7-11133-10-00. GUIDE, INTAKE VALVE..... 4 3 93440-12052-00. CIRCLIP................. 4 4 90116-06475-00. BOLT, STUD.............

More information

Replacement parts to fit FORD ALPHABETICAL INDEX

Replacement parts to fit FORD ALPHABETICAL INDEX ALPHABETICAL INDEX A Adaptor, Hydraulic, 247, 249 to 250 Adaptor, PTO Shaft, 210 Air Cleaner, 157 to 158 Bowl, 157 Door, 273 Gasket, 159 Hose, 159 Spring, 158 Tube, 158 Air Conditioning Compressors, 282

More information

ACCREDITATION FACILITY AUDIT CHECKLIST

ACCREDITATION FACILITY AUDIT CHECKLIST ACCREDITATION FACILITY AUDIT CHECKLIST Institution Name: Date: Designated Trade: Marine and Outdoor Power Equipment Technician AC #: Contact: Location: Course Duration: of weeks: of hours total: of hours

More information

B B B

B B B FIG CYLINDER Suzuki Worldwide Motorcycle-ATV Page: of -0B00-00 0-00 0-000 0-00 0-0B0-0B0 0-0 0-0 Head, Cylinder Gasket, Cylinder Head Spark Plug (ngk,bphs) Spark Plug (nd,wfp-u) Cylinder Gasket, Cylinder

More information

OVERHAUL 1. REMOVE OIL FILLER CAP SUB ASSY. 2. REMOVE CYLINDER HEAD COVER SUB ASSY (a) Remove the 10 bolts, 2 nuts, cylinder head cover and gasket.

OVERHAUL 1. REMOVE OIL FILLER CAP SUB ASSY. 2. REMOVE CYLINDER HEAD COVER SUB ASSY (a) Remove the 10 bolts, 2 nuts, cylinder head cover and gasket. 144 ENGINE MECHANICAL OVERHAUL 1. REMOVE OIL FILLER CAP SUBASSY 1410H01 2. REMOVE CYLINDER HEAD COVER SUBASSY (a) Remove the 10 bolts, 2 nuts, cylinder head cover and gasket. A11090 3. REMOVE CAMSHAFT

More information

PARTIAL ENGINE ASSY (2ZZ GE)

PARTIAL ENGINE ASSY (2ZZ GE) COMPONENTS 14189 140R701 7.0 (71, 62 in. lbf) Cylinder Head Cover No. 2 19 (194, 14) Radiator Support Upper 19 (194, 14) Radiator Hose Inlet Cruise Control Actuator Assy 6.0 (61, 53 in. lbf) Radiator Assy

More information

Page 1 of 44 REPLACEMENT 1. 2. 3. 4. REMOVE ENGINE UNDER COVER RH DRAIN COOLANT (See REPLACEMENT ) REMOVE FRONT WHEEL RH REMOVE CYLINDER HEAD COVER NO. 2 a. Remove the 2 nuts, 2 clips and cylinder head

More information

PRECAUTION TROUBLESHOOTING

PRECAUTION TROUBLESHOOTING STEERING SR1 SR2 PRECAUTION Care must be taken to replace parts properly because they could affect the performance of the steering system and result in a driving hazard. The steering wheel pad has an SRS

More information

CYLINDER HEAD. Ref. Part No. Number Description Qty Remarks

CYLINDER HEAD. Ref. Part No. Number Description Qty Remarks A1 A2 A3 A4 CYLINDER HEAD 1 3FA-11110-01-00 CYLINDER HEAD ASSY...... 1 2 90116-06541-00. BOLT, STUD............. 2 3 22F-11134-10-00. GUIDE, EXHAUST VALVE... 2 4 93440-10109-00. CIRCLIP.................

More information

Drawing Page Drawing Page

Drawing Page Drawing Page Contents Drawing Page Drawing Page L4 Engine...1 L4 Engine - Exploded View...2 V6 Engine...3 V6 Engine - Exploded View... 4 Oil Filter...5 VTEC (Variable Timing Electronic Control) System... 6 Fuel and

More information

CYLINDER - CYLINDER HEAD

CYLINDER - CYLINDER HEAD A1 CYLINDER - CYLINDER HEAD 1 3FA-11110-00-00 CYLINDER HEAD ASSEMBLY. 1 2 95612-06625-00. BOLT, STUD............. 2 3 22F-11134-10-00. GUIDE, EXHAUST VALVE... 2 4 93440-10109-00. CIRCLIP.................

More information

FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES

FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES 0747-506 1 2506-107 1 Rack, Front - Assembly (inc. 2) 2 0411-576 1 Decal, Warning - Load 3 0441-592 4 Bushing 4 8410-835 4 Screw, Cap 5 0423-669 4 Spacer

More information

OVERHAUL. 1. REMOVE VALVE LIFTER HINT: Arrange the valve lifter in the correct order.

OVERHAUL. 1. REMOVE VALVE LIFTER HINT: Arrange the valve lifter in the correct order. ENGINE MECHNICL 1473 OVERHUL 1415F02 1. REMOVE VLVE LIFTER HINT: rrange the valve lifter in the correct order. 75601 SST Wooden Block 75602 2. REMOVE VLVE HINT: rrange the valves, inner compression springs,

More information

CYLINDER HEAD COMPONENTS FOR REMOVAL AND INSTALLATION

CYLINDER HEAD COMPONENTS FOR REMOVAL AND INSTALLATION 3SGTE ENGINE EG171 CYLINDER HEAD COMPONENTS FOR REMOVAL AND INSTALLATION EG172 3SGTE ENGINE 3SGTE ENGINE EG173 EG174 3SGTE ENGINE REMOVAL OF CYLINDER HEAD (See Components for Removal and Installation)

More information

X4 (GREEN) (A2000ATF2AUSG) Page 1 of 80 AIR INTAKE ASSEMBLY

X4 (GREEN) (A2000ATF2AUSG) Page 1 of 80 AIR INTAKE ASSEMBLY 2000 300 2X4 (GREEN) (A2000ATF2AUSG) Page 1 of 80 AIR INTAKE ASSEMBLY 2000 300 2X4 (GREEN) (A2000ATF2AUSG) Page 2 of 80 AIR INTAKE ASSEMBLY Ref # Part Number Qty S/P/F Description 1 3570-001 1 /P Intake,

More information

2AZ-FE Engine Oil Consumption Repair Procedure

2AZ-FE Engine Oil Consumption Repair Procedure S-SB-0024-11 Rev2 August 11, 2011 Service Category Engine/Hybrid System Section Engine Mechanical Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION 2007 2010 tc Engine(s): 2AZ VDS(s): DE167,

More information

2.0L 4-CYL & 2.0L 4-CYL TURBO - VIN [S]

2.0L 4-CYL & 2.0L 4-CYL TURBO - VIN [S] 2.0L 4-CYL & 2.0L 4-CYL TURBO - VIN [S] 1988 Toyota Celica 1988 TOYOTA ENGINES 2.0L & 2.0L Turbo 4-Cylinder Celica * PLEASE READ THIS FIRST * NOTE: For engine repair procedures not covered in this article,

More information

2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE)

2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE) 2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE) Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair TIMING CHAIN TIMING CHAIN http://alldatapro.com/alldata/pro~v440713400~c39519~r0~od~n/0/108596970/110859775/110859788/110859790/34853741/100411974/34853743/56492475

More information

Page 1 of 25. Service and Repair REMOVAL SIZED FOR PRINT. Related Components

Page 1 of 25. Service and Repair REMOVAL SIZED FOR PRINT. Related Components Page 1 of 25 Service and Repair REMOVAL Related Components Page 2 of 25 1ZZ-FE Page 3 of 25 2ZZ-GE 1. REMOVE UPPER FRONT FENDER APRON SEAL AND UPPER RADIATOR SUPPORT SEAL 2. DRAIN ENGINE COOLANT 3. REMOVE

More information

2/17/2017 Timing Belt Service and Repair, Removal and Replacement

2/17/2017 Timing Belt Service and Repair, Removal and Replacement http://repair.alldata.com/alldata/article/display.action?componentid=64&itypeid=401&nonstandardid=0&vehicleid=39554&miles=&printfriendly=com 1/22 http://repair.alldata.com/alldata/article/display.action?componentid=64&itypeid=401&nonstandardid=0&vehicleid=39554&miles=&printfriendly=com

More information

Class. Class Hexagon head bolt Bolt head No. Hexagon flange bolt 4T 5T 6T 7T. w/ washer hexagon bolt. Hexagon flange bolt 10T 11T

Class. Class Hexagon head bolt Bolt head No. Hexagon flange bolt 4T 5T 6T 7T. w/ washer hexagon bolt. Hexagon flange bolt 10T 11T STANDARD BOLT STANDARD BOLT HOW TO DETERMINE BOLT STRENGTH SS1 SS00F01 Mark Class Mark Class Hexagon head bolt Bolt head No. 4 5 6 7 4T 5T 6T 7T Hexagon flange bolt w/ washer hexagon bolt 4 Protruding

More information

V160 MANUAL TRANSMISSION MT2 1

V160 MANUAL TRANSMISSION MT2 1 MT21 MT22 V160 MANUAL TRANSMISSION PREPARATION SST (SPECIAL SERVICE TOOLS) 0930810010 Oil Seal Puller PREPARATION 0930814010 Replacer Pipe A 0930914040 Remover & Replacer D 0933000021 Companion Flange

More information

BRAKE SYSTEM Toyota Celica DESCRIPTION DRUM BRAKES ADJUSTMENTS BRAKE PEDAL HEIGHT ADJUSTMENTS BRAKE PEDAL FREE PLAY ADJUSTMENTS

BRAKE SYSTEM Toyota Celica DESCRIPTION DRUM BRAKES ADJUSTMENTS BRAKE PEDAL HEIGHT ADJUSTMENTS BRAKE PEDAL FREE PLAY ADJUSTMENTS BRAKE SYSTEM 1988 Toyota Celica 1988-89 BRAKES Toyota Celica, Corolla, MR2, Tercel DESCRIPTION The hydraulic brake system uses a tandem master cylinder with a vacuum power assist servo. MR2 and some Celica

More information

2.2L 4-CYL - VIN [S]

2.2L 4-CYL - VIN [S] 2.2L 4-CYL - VIN [S] 1994 Toyota Celica 1994 ENGINES Toyota 2.2L 4-Cylinder Celica NOTE: For repair procedures not covered in this article, see ENGINE OVERHAUL PROCEDURES - GENERAL INFORMATION article

More information

1GR-FE ENGINE MECHANICAL: TIMING CHAIN: INSTALLATION (2007 4Runner) Model Year: 2007 Model: 4Runner Doc ID: RM WS002X

1GR-FE ENGINE MECHANICAL: TIMING CHAIN: INSTALLATION (2007 4Runner) Model Year: 2007 Model: 4Runner Doc ID: RM WS002X Last Modified: 4-26-2007 Service Category: Engine/Hybrid System 1.6 A Section: Engine Mechanical Model Year: 2007 Model: 4Runner Doc ID: RM0000029WS002X Title: 1GR-FE ENGINE MECHANICAL: TIMING CHAIN: INSTALLATION

More information

OIL AND FILTER INSPECTION

OIL AND FILTER INSPECTION F 20 C 29 Recommended Viscosity (SAE): 0 18 20 7 5W30 40 4 60 16 80 27 100 38 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE B16233 OIL AND FILTER OIL AND FILTER INSPECTION 1. CHECK OIL QUALITY LU1

More information

ABBREVIATIONS USED IN THIS

ABBREVIATIONS USED IN THIS IN10 INTRODUCTION ABBREVIATIONS USED IN THIS MANUAL ABBREVIATIONS USED IN THIS MANUAL ATF Automatic Transmission Fluid B 0 Overdrive Brake B 2 Second Brake B 3 No. 3 Brake C 0 Overdrive Direct Clutch C

More information

2004 Essential Tool Survey Order Form

2004 Essential Tool Survey Order Form 2004 Essential Tool Survey Order Form Page 1 Instructions for completing the 2004 Lexus Essential Tool Survey 1. Call each dealer at least a week in advance to schedule a date and time to perform the 2004

More information

EG1 485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION

EG1 485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION EG1485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION EG1486 EG1487 EG1488 OIL PUMP REMOVAL (See Components for Removal and Installation) HINT: When repairing the oil pump, the oil pan an^ strainer should

More information

CYLINDER. Ref. Part No. Number Description Qty Remarks

CYLINDER. Ref. Part No. Number Description Qty Remarks A1 CYLINDER 1 J38-11102-00-00 CYLINDER HEAD ASSEMBLY. 1 2 J38-11133-09-00. GUIDE, INTAKE VALVE..... 2 3 99510-12016-00 PIN, DOWEL.............. 2 4 95811-08070-00 BOLT, FLANGE............ 3 5 95811-08045-00

More information

EG 18 ENGINE MECHANICAL TIMING BELT EG5EK 01 COMPONENTS FOR REMOVAL AND INSTALLATION

EG 18 ENGINE MECHANICAL TIMING BELT EG5EK 01 COMPONENTS FOR REMOVAL AND INSTALLATION EG18 ENGINE TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION EG5EK01 ENGINE EG19 EG20 ENGINE ENGINE EG21 EG22 ENGINE TIMING BELT REMOVAL EG5G101 1. REMOVE OIL PAN PROTECTOR 2. REMOVE ENGINE UNDER COVER

More information

MIL "ON" DTC P030#, Intermittently Runs Rough, and/or Engine Oil Consumption

MIL ON DTC P030#, Intermittently Runs Rough, and/or Engine Oil Consumption L-SB-0068-11 Rev1 August 11, 2011 MIL "ON" DTC P030#, Intermittently Runs Rough, and/or Engine Oil Consumption Service Category Engine/Hybrid System Section Engine Control Market USA Applicability YEAR(S)

More information

MIL "ON" DTC P030#, Intermittently Runs Rough, and/or Engine Oil Consumption

MIL ON DTC P030#, Intermittently Runs Rough, and/or Engine Oil Consumption L-SB-0124-12 November 30, 2012 MIL "ON" DTC P030#, Intermittently Runs Rough, and/or Engine Oil Consumption Service Category Engine/Hybrid System Section Engine Control Market USA Applicability YEAR(S)

More information

FRONT DRIVE SHAFT COMPONENTS DS 1 DRIVE SHAFT FRONT DRIVE SHAFT FRONT DRIVE SHAFT HOLE SNAP RING. w/o ABS: AUTOMATIC TRANSMISSION CASE PROTECTOR

FRONT DRIVE SHAFT COMPONENTS DS 1 DRIVE SHAFT FRONT DRIVE SHAFT FRONT DRIVE SHAFT HOLE SNAP RING. w/o ABS: AUTOMATIC TRANSMISSION CASE PROTECTOR FRONT DRIVE SHAFT DRIVE LINE SHAFT COMPONENTS 1 FRONT DRIVE SHAFT HOLE SNAP RING 23 (235, 17) FRONT DRIVE SHAFT ASSEMBLY RH w/o ABS: AUTOMATIC TRANSMISSION CASE PROTECTOR FRONT DRIVE SHAFT ASSEMBLY LH

More information

CO/HC INSPECTION HINT:

CO/HC INSPECTION HINT: ENGINE MECHANICAL (2UZFE) CO/HC CO/HC INSPECTION HINT: EM1 EM0KQ09 This check is used only to determine whether or not the idle CO/ HC complies with regulations. 1. INITIAL CONDITIONS (a) Engine at normal

More information

400 4x4 Euro MODEL NUMBER A2008IDG4BEUR (RED) MODEL NUMBER A2008IDG4BEUG (GREEN) MODEL NUMBER A2008IDG4BEUZ (CAT GREEN) MORE TO GO ON.

400 4x4 Euro MODEL NUMBER A2008IDG4BEUR (RED) MODEL NUMBER A2008IDG4BEUG (GREEN) MODEL NUMBER A2008IDG4BEUZ (CAT GREEN) MORE TO GO ON. 2008 400 4x4 Euro Illustrated Parts Manual MODEL NUMBER A2008IDG4BEUR (RED) MODEL NUMBER A2008IDG4BEUG (GREEN) MODEL NUMBER A2008IDG4BEUZ (CAT GREEN) MORE TO GO ON. TM TABLE OF CONTENTS 2008 ATV 400 4x4

More information

CYLINDER. Ref. Part No. Number Description Qty Remarks

CYLINDER. Ref. Part No. Number Description Qty Remarks A1 CYLINDER 1 J38-11102-00-00 CYLINDER HEAD ASSEMBLY. 1 2 J38-11133-09-00. GUIDE, INTAKE VALVE..... 2 3 99510-12016-00 PIN, DOWEL.............. 2 4 95811-08070-00 BOLT, FLANGE............ 3 5 95811-08045-00

More information

Supercharged MK1 MR2 Part Diagrams

Supercharged MK1 MR2 Part Diagrams Supercharged MK1 MR2 Part Diagrams Created by: Charles K. (ckowalc) 1 Table of Contents PART DIAGRAM PAGE ACCELERATOR LINK 9 AIR CLEANER 10 AIR CLEANER 4AGZE 11 ALTERNATOR 4AGZE 12 ANTENNA 13 ARMREST &

More information

Symptom Suspect Area See page 5. Engine mounting (Loosen) 6. Clutch disc assy (Runout is excessive) 7. Clutch disc assy (Oily)

Symptom Suspect Area See page 5. Engine mounting (Loosen) 6. Clutch disc assy (Runout is excessive) 7. Clutch disc assy (Oily) CLUTCH CLUTCH SYSTEM (MTM) PROBLEM SYMPTOMS TABLE HINT: CLUTCH SYSTEM (MTM) Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the problem.

More information

ATV 90 UTILITY GREEN (A2006KUB2BUSG) Page 1 of 60 AIR INTAKE ASSEMBLY

ATV 90 UTILITY GREEN (A2006KUB2BUSG) Page 1 of 60 AIR INTAKE ASSEMBLY 2006 ATV 90 UTILITY GREEN (A2006KUB2BUSG) Page 1 of 60 AIR INTAKE ASSEMBLY 2006 ATV 90 UTILITY GREEN (A2006KUB2BUSG) Page 2 of 60 AIR INTAKE ASSEMBLY Ref # Part Number Qty S/P/F Description 1 3303-005

More information

2004 Toyota RAV ENGINE Lubrication - RAV4

2004 Toyota RAV ENGINE Lubrication - RAV4 2004 ENGINE Lubrication - RAV4 OIL AND FILTER INSPECTION 1. CHECK ENGINE OIL QUALITY Check the oil for deterioration, entry of water, discoloring or thinning. If the quality is visibly poor, replace the

More information

FUEL SYSTEM PRECAUTION FU 1

FUEL SYSTEM PRECAUTION FU 1 2GR-FE EL EL SYSTEM EL SYSTEM PRECAUTION 1 1. EXPRESSIONS OF IGNITION SWITCH (a) The type of the ignition switch used on this model differs according to the specifications of the vehicle. The expressions

More information

PARTIAL ENGINE ASSY COMPONENTS. Clip. Radiator Grille. Clip. Front Bumper Cover. Engine Under Cover LH. N m (kgf cm, ft lbf) : Specified torque

PARTIAL ENGINE ASSY COMPONENTS. Clip. Radiator Grille. Clip. Front Bumper Cover. Engine Under Cover LH. N m (kgf cm, ft lbf) : Specified torque ENGINE MECHANICAL 1417 COMPONENTS 141FP01 Radiator Grille Front Bumper Cover Engine Under Cover RH Engine Under Cover LH A79361 962 1418 ENGINE MECHANICAL Heater Outlet Water Hose 7.0 (71, 62 in. lbf)

More information

INSPECTION. (b) Using a wire brush, remove all the carbon from the combustion NOTICE:

INSPECTION. (b) Using a wire brush, remove all the carbon from the combustion NOTICE: EM44 INSPECTION EM11E01 1. CLEAN TO P SURFACES O F PI STO NS AND CYL- INDER BLOCK (a) Turn the crankshaft, and bring each piston to top dead center (TDC). Using a gasket scraper, remove all the carbon

More information

CYLINDER HEAD CONTINUED ON NEXT FRAME. Ref. Part No. Number Description Qty Remarks

CYLINDER HEAD CONTINUED ON NEXT FRAME. Ref. Part No. Number Description Qty Remarks A1 A2 A3 A4 CYLINDER HEAD 1 3TB-11101-02-00 CYLINDER HEAD ASSY...... 1 2 4H7-11133-10-00. GUIDE, INTAKE VALVE..... 4 3 93440-12052-00. CIRCLIP................. 4 4 90116-06475-00. BOLT, STUD.............

More information

ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 1 of 60 AIR INTAKE ASSEMBLY

ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 1 of 60 AIR INTAKE ASSEMBLY 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 1 of 60 AIR INTAKE ASSEMBLY 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 2 of 60 AIR INTAKE ASSEMBLY Ref # Part Number Qty S/P/F Description 1 3303-005

More information

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components.

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components. 4.0L V8 - VINS [K,U] Selected Block 1990 Lexus LS 400 For Lextreme Powertrain 2020 S. Hacienda Blvd. # D Hacienda Heights California 91745 Copyright 1998 Mitchell Repair Information Company, LLC Friday,

More information

MANUAL TRANSAXLE Return to Main Table of Contents

MANUAL TRANSAXLE Return to Main Table of Contents MANUAL TRANSAXLE Return to Main Table of Contents GENERAL... 2 MANUAL TRANSAXLE CONTROL... 12 SHIFT LEVER ASSEMBLY... 14 MANUAL TRANSAXLE... 15 MANUAL TRANSAXLE ASSEMBLY... 17 FIFTH SPEED SYNCHRONIZER

More information

SST Storage System Master Index

SST Storage System Master Index SST Storage System Master Index JANUARY 2018 To Order Special Service Tools Call Bosch/OTC at 1-800-933-8335 Table of Contents Page # Part Number References......................................... 2-8

More information

CYLINDER HEAD. Ref. Part No. Number Description Qty Remarks

CYLINDER HEAD. Ref. Part No. Number Description Qty Remarks A1 CYLINDER HEAD 1 JN6-11102-00-00 HEAD, CYLINDER.......... 1 2 JN6-11133-10-00. GUIDE, VALVE............ 2 3 JN6-11181-00-00 GASKET, CYLINDER HEAD... 1 4 95817-10070-00 BOLT, FLANGE............ 4 5 99530-14016-00

More information

SMF / DSF / DTF SMF / DSF / DTF 200

SMF / DSF / DTF SMF / DSF / DTF 200 2006 SMF / DSF / DTF 200 1 The drawings in this parts book have been scaled so that parts can be easily recognized. 1 CYLINDER ASSY 2 CYLINDER ASSY Ref # Part # Description 1 410 0001A CYLINDER HEAD COVER

More information

ON-VEHICLE INSPECTION

ON-VEHICLE INSPECTION CH2 P11586 CHARGING CHARGING SYSTEM ONVEHICLE INSPECTION 1. CHECK BATTERY ELECTROLYTE LEVEL Check the electrolyte quantity of each cell. MaintenanceFree Battery: CH03L01 If under the lower level, replace

More information

TIMING CHAIN COMPONENTS

TIMING CHAIN COMPONENTS h Page 1 of 52 TIMING CHAIN COMPONENTS ht Page 2 of 52 Fig. 24: Displaying Timing Chain Components (1 Of 2) Page 3 of 52 Fig. 25: Displaying Timing Chain Components (2 Of 2) Page 4 of 52 REMOVAL NOTE:

More information

LEXUS EXTRA CARE GOLD. VEHICLE SERVICE AGREEMENT offered by LEXUS FINANCIAL SERVICES

LEXUS EXTRA CARE GOLD. VEHICLE SERVICE AGREEMENT offered by LEXUS FINANCIAL SERVICES LEXUS EXTRA CARE GOLD VEHICLE SERVICE AGREEMENT offered by LEXUS FINANCIAL SERVICES DRIVE WITH CONFIDENCE KNOWING YOU ARE PROTECTED BY LEXUS EXTRA CARE. Lexus Extra Care, designed with you in mind. Let

More information

Compressor HVAC: Service and Repair

Compressor HVAC: Service and Repair Compressor HVAC: Service and Repair Cooler Compressor Assy REPLACEMENT 1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070,

More information

ATV 300 DVX CAT GREEN (A2011KSF2BUSZ) Page 1 of 56 AIR INTAKE ASSEMBLY

ATV 300 DVX CAT GREEN (A2011KSF2BUSZ) Page 1 of 56 AIR INTAKE ASSEMBLY 2011 ATV 300 DVX CAT GREEN (A2011KSF2BUSZ) Page 1 of 56 AIR INTAKE ASSEMBLY 2011 ATV 300 DVX CAT GREEN (A2011KSF2BUSZ) Page 2 of 56 AIR INTAKE ASSEMBLY Ref # Part Number Qty S/P/F Description 1 3303-705

More information

Part No. Part No. Part No. Part No. Part No. Description

Part No. Part No. Part No. Part No. Part No. Description Model T Tool List Part No. Part No. Part No. Part No. Part No. Description L4681 Lug nut speed wrench - Walden Worchester T1243 Headlight rim removal tool T1349 Hub cap wrench T1387 Adjustable wrench T1902

More information

REMOVE FRONT WHEEL RH

REMOVE FRONT WHEEL RH 518 OVERHAUL POWER STEERING Do not overtighten when using a vise. When installing, coat the parts indicated by the arrows with power steering fluid (see page 517 ). 1. REMOVE FRONT WHEEL RH 2. DRAIN POWER

More information

550 EFT Model Number A2013IBO4EETP SHARE OUR PASSION.

550 EFT Model Number A2013IBO4EETP SHARE OUR PASSION. 2013 550 EFT Model Number A2013IBO4EETP SHARE OUR PASSION. TM TABLE OF CONTENTS 2013 ATV 550 EFT Black (Model No. A2013IBO4EETP) FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES... 1 REAR RACK, BODY PANEL,

More information