QUAD RING KIT II SENSORS

Transcription

1 QUAD RING KIT II S INSTALLATION/SPECIFICATION/WIRING GUIDE 5-24 VOLT DIFFERENTIAL INSTALLATION PAGE # 56C, 143TC Page 3 182TC, 213TC & 254TC Page 4 71D Page 5 SPECIFICATION Differential WIRING EXAMPLES Differential Page 8, 9, 10 & 11 INDEX Contrex Part Number to Page Reference Page 2 Page 1

2 PART NUMBER INDEX CONTREX PART # INSTALLATION SPECIFICATION WIRING SAMPLES Page 3 Page 8, 9, 10 & Page 3 Page 8, 9, 10 & Page 4 Page 8, 9, 10 & Page 4 Page 8, 9, 10 & Page 4 Page 8, 9, 10 & Page 5 Page 8, 9, 10 & 11 Page 2

3 RINGS 56C & 143TC 6-32 X.25 LG (2) COVER PLATE 8-32 X 1.5 LG (2) 1/2" - 14 NPSM 2 CONDUIT BOX CAN BE MOUNTED EITHER DIRECTION GASKET HOUSING FRONT FACE CCW SHAFT ROTATION VIEW POINT BOLT CIRCLE DIA 60 TOOTH GEAR 3/8 X 1.0 OR 1.75 LG BOLT (4) 1 MOTOR RING REF ASSEMBLY NOTES 1. METAL MOTOR RING SHOULD BE MOUNTED FLUSH AND TIGHTLY FASTENED TO MOTOR FACE WITH BOLTS PROVIDED. 2. HOUSING SHOULD BE FULLY INSERTED AND TIGHTLY SEATED INTO MOUNTED MOTOR RING (IF MOUNTING HOLES OF HOUSING AND MOTOR RING DON'T ALIGN PROPERLY ROTATE HOUSING 180 AND REINSTALL.) PLACE GASKET ON TOP HOUSING WITH WIRES OF THRU CENTER SLOT OF GASKET. CONDUIT BOX TO BE SECU WITH (2) 8-32 X 1 1/2 LG SCREWS TOOTH GEAR TO BE MOUNTED ON MOTOR SHAFT WITH THE FRONT FACE OF THE 60 TOOTH GEAR ALIGNED WITH THE FRONT FACE OF THE HOUSING. SECURE 60 TOOTH GEAR LOCATION WITH SET SCREWS PROVIDED, SEE FIGURE #5. FRONT HUB OF 60 TOOTH GEAR WILL PROTRUDE APPROXIMATELY.020 BEYOND FRONT FACE OF THE MOTOR RING WHEN PROPERLY INSTALLED. APPLICATION NOTES 1 LONG MOUNTING BOLTS TO BE USED IN MULTIPLE RING APPLICATIONS. 2 IN APPLICATIONS WHERE CONDUIT BOX IS NOT REQUI, SHORTER SCREWS ARE NECESSARY TO PROPERLY SECURE HOUSING INTO THE MOTOR RING. Page 3

4 RINGS 182TC, 213TC & 254TC 6-32x.25 LG (2) COVER PLATE 8-32x3.0 LG (2) 1/2" - 14 NPSM 2 CONDUIT BOX CAN BE MOUNTED EITHER DIRECTION SPACER GASKET HOUSING MOTOR RING 45 FRONT FACE CCW SHAFT ROTATION VIEW POINT DIA BOLT CIRCLE 60 TOOTH GEAR ASSEMBLY NOTES 1/2-13x1.5 OR 2.5 LG (4) REF 1. METAL MOTOR RING SHOULD BE MOUNTED FLUSH AND TIGHTLY FASTENED TO MOTOR FACE WITH BOLTS PROVIDED. 2. PLACE GASKET ON TOP OF HOUSING WITH WIRES OF THRU CENTER SLOT OF GASKET. HOUSING SHOULD BE FULLY INSERTED AND TIGHTLY SEATED INTO MOUNTED MOTOR RING (IF MOUNTING HOLES OF HOUSING DON'T ALIGN PROPERLY, ROTATE HOUSING 180 AND REINSTALL). INSERT SPACER WITH HOLES IN ALIGNMENT WITH MOUNTING HOLES, ROUTING WIRES THRU CENTER SLOT. CONDUIT BOX TO BE SECU WITH (2) #8-32x3.0 LONG SCREWS TOOTH GEAR TO BE MOUNTED ON MOTOR SHAFT WITH THE FRONT FACE OF THE 60 TOOTH GEAR ALIGNED WITH THE FRONT FACE OF THE HOUSING. SECURE 60 TOOTH GEAR LOCATION WITH SET SCREWS PROVIDED (SEE FIGURE 5). APPLICATION NOTES 1 LONG MOUNTING BOLTS TO BE USED IN MULTIPLE RING APPLICATIONS. 2 IN APPLICATIONS WHERE CONDUIT BOX IS NOT REQUI, SHORTER SCREWS ARE NECESSARY TO PROPERLY SECURE HOUSING INTO THE MOTOR RING. Page 4

5 RING 71D 6-32 X.25 LG (2) COVER PLATE M4 X 35 mm LG (2) 1/2" - 14 NPSM 2 CONDUIT BOX CAN BE MOUNTED EITHER DIRECTION GASKET HOUSING CCW SHAFT ROTATION VIEW POINT FRONT FACE MOTOR RING TOOTH GEAR 130 mm dia. BOLT CIRCLE mm DIA M10 X 50 mm LG BOLT (4) mm mm mm REF ASSEMBLY NOTES 1. METAL MOTOR RING SHOULD BE MOUNTED FLUSH AND TIGHTLY FASTENED TO MOTOR FACE WITH BOLTS PROVIDED. 2. HOUSING SHOULD BE FULLY INSERTED AND TIGHTLY SEATED INTO MOUNTED MOTOR RING (IF MOUNTING HOLES OF HOUSING AND MOTOR RING DON'T ALIGN PROPERLY ROTATE HOUSING 180 AND REINSTALL.) PLACE GASKET ON TOP HOUSING WITH WIRES OF THRU CENTER SLOT OF GASKET. CONDUIT BOX TO BE SECU WITH (2) M4 X 35 mm LG SCREWS TOOTH GEAR TO BE MOUNTED ON MOTOR SHAFT WITH THE FRONT FACE OF THE 60 TOOTH GEAR ALIGNED WITH THE FRONT FACE OF THE HOUSING. SECURE 60 TOOTH GEAR LOCATION WITH SET SCREWS PROVIDED, SEE FIGURE 5. FRONT HUB OF 60 TOOTH GEAR WILL PROTRUDE APPROXIMATELY.020 (~.5 mm) BEYOND FRONT FACE OF THE MOTOR RING WHEN PROPERLY INSTALLED. APPLICATION NOTES 1 LONGER MOUNTING BOLTS MAY BE NEEDED IN MULTIPLE RING APPLICATIONS. 2 IN APPLICATIONS WHERE CONDUIT BOX IS NOT REQUI, SHORTER SCREWS ARE NECESSARY TO PROPERLY SECURE HOUSING INTO THE MOTOR RING. Page 5

6 DIFFERENTIAL (WHT/) CHANNEL A OUTPUT (WHT/BRN) (QUAD ONLY) CHANNEL B OUTPUT.425 () CHANNEL A OUTPUT (BRN) (QUAD ONLY) CHANNEL B OUTPUT.280 C L SUPPLY VOLTAGE () SUPPLY/SIGNAL GND ().180 DIA (2) ELECTRICAL CONNECTIONS HOUSING DIMENSIONS 1 CYCLE 3.01 K SUPPLY VOLTAGE OPTIONAL PULLUP RESISTOR (SEE MINIMUM RES SPEC) CHANNEL OUTPUT (A A B B) 90 DEG A B HI (VCC) LO (0 VDC) (QUAD ONLY) OUTPUT CHANNEL SCHEMATIC SUPPLY/SIGNAL GND A B (QUAD ONLY) PHASE RELATIONSHIP FOR CCW SHAFT ROTATION OUTPUT CHANNEL WAVEFORMS SPECIFICATIONS CYCLES PER REVOLUTION: SENSING SPEED RANGE: GAP ADJUSTMENT: OPERATING TEMPERATURE: SUPPLY VOLTAGE (VCC): SUPPLY CURRENT: SWITCHING FREQUENCY LIMIT: OUTPUT DRIVE CAPABILITY: MINIMUM RESISTANCE FOR EXTERNAL PULL UP RESISTOR: 60 CYCLES EACH CHANNEL ZERO SPEED TO 10,000 RPM (SHAFT SPEED) NONE REQUI - 40 to 125 C 5 TO 24 VDC ± 5% Ityp 20 ma/imax 35 5 V Ityp 25 ma/imax V Ityp 30 ma/imax V Ityp 35 ma/imax V 100 khz 250 ma PER CHANNEL CONTINUOUS Iout V Iout 4 12 V Iout 5 15 V Iout 8 24 V 20 5 V V V V

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8 DIFFERENTIAL CX V AUX J5 1 FI_1A 2 FI_1A 3 FI_1B 4 FI_1B 5 FREQUENCY COM 6 INPUTS FI_2A 7 FI_2A 8 FI_2B 9 FI_2B 10 COM 11 WHT/ WHT/BRN BRN WHT/ WHT/BRN BRN M-TRACK/M-ROTARY/M-CUT/M-SHUTTLE/M-TRAVERSE J3 +12V AUX 2 CH A EXTERNAL 3 COM 4 REFERENCE CH B 5 SHIELD 6 CH A 7 COM 8 CH B 9 NC WHT/ WHT/BRN NC WHT/ WHT/BRN LEAD Page 8

9 M-TRIM/M-DRIVE J3 +12V AUX 1 EXTERNAL REFERENCE SIG COM 2 3 SHIELD 4 NC WHT/ LEAD SIG 5 COM 6 SHIELD 7 NC WHT/ NOTE: THE +5V/+12V AUXILIARY POWER SUPPLY PROVIDED FROM THE CONTROL, SHOULD BE USED TO POWER THE DIFFERENTIAL QUAD SHIELDED CABLE IS RECOMMENDED CONNECT SHIELDS TO EARTH GROUND ONLY AT ONE END OF CABLE Page 9

10 DIFFERENTIAL ML-TRIM J4 +5V AUX PWR 1 +5V AUX COM 2 J5 LEAD_FQ 3 NC WHT/ LEAD FDBK_FQ COM 4 5 NC WHT/ ML-DRIVE J3 +5V AUX PWR 1 +5V AUX COM 2 J4 LEAD_FQ 3 NC WHT/ LEAD FDBK_FQ COM 4 5 NC WHT/ Page 10

11 MLP-TRIM J1 +5V AUX PWR 1 +5V AUX COM 2 J6 LEAD_FQ 1 NC WHT/ LEAD FDBK_FQ 2 COM 3 NC WHT/ MLP-DRIVE J1 +5V AUX PWR 1 +5V AUX COM 2 J5 LEAD_FQ 1 NC WHT/ LEAD FDBK_FQ COM 2 3 NC WHT/ NOTE: THE +5V/+12V AUXILIARY POWER SUPPLY PROVIDED FROM THE CONTROL, SHOULD BE USED TO POWER THE DIFFERENTIAL QUAD SHIELDED CABLE IS RECOMMENDED CONNECT SHIELDS TO EARTH GROUND ONLY AT ONE END OF CABLE Page 11

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