ADVANCE PRODUCTS & SYSTEMS, INC. CASING SPACERS & I NSULATORS

Transcription

1 APS CS Bro for pdfing /2/ : AM Page ADVANCE PRODU & SYSTEMS, INC. CASING SPACERS & I NSULATORS

2 APS CS Bro for pdfing /2/ : AM Page 2 CASING SPACERS & INSULATORS FOR CENTERING OR CUSTOM POSITIONING WITHIN CASING APS CASING SPACERS & INSULATORS VS SKIDS & STRAPS Easy and efficient to install, requiring no grease and no special tools Difficult to install, cumbersome, time consuming and hard to secure accurately Installation by one person Requires several workers and extended time to position Slides into place with ease Coefficient of friction =. Very resistant to sliding often damaging skids enough to need replacement before installation is complete Requires no backfill Requires annulus space filler, such as sand, pea gravel or grout Decades of proven reliability High failure rate Insulating and long-term corrosion protection Non-insulating and allows bacteria and differential Oxygen concentration corrosion

3 ADVANCE...THE DEPENDABILITY OF YOUR PIPELINES Standard or Clear The Bell Model Roadway Carrier Pipe End Seal Spacers/Insulators Casing Advance Products & Systems' Casing Spacers and Insulators combine proven dependability and ease of installation to easily out perform the labor intensive, inefficient and unreliable wooden skids. APS Casing Spacers and Insulators are your answer to lower installation costs with continued access for maintenance. Casing Spacers are used to center water and sewer pipes in casings; casing insulators are used to support and electrically insulate a pipeline from a casing pipe through which it must pass. APS provides each in a number of common sizes as well as end seals to accommodate any combination of pipe sizes. These products are virtually corrosion proof and provide insulating protection from a possible electrical shorting between the carrier pipe and casing. APS has the experience to manufacture almost any configuration required. From multiple carrier product lines within a single casing, to concentrically fitting a bell and spigot ductile iron pipe within its casing, APS has quality personnel to respond to your individual needs. FOR CENTERING OR CUSTOM POSITIONING WITHIN CASING APS Casing Spacers require no special tools, no grease is used, and they are easily bolted on by a single worker. They eliminate the need to fill the casing annulus with sand, grout or pea gravel which acts as an electrolyte and can introduce unwanted current to the steel or ductile iron. Abrasion resistant dielectric runners prevent damage as the carrier pipe is being installed in the casing and, along with the dielectric inner liner, provide optimum insulation. APS offers three types of spacers and insulators: Stainless Steel Band (Model SSI); Carbon Steel (Model SI) and Polyethylene (Model CI). MODEL SSI MODEL SI MODEL CI

4 STAINLESS STEEL BAND CASING SPACERS MODEL SSI Band and Risers Band - Gauge, T- Stainless Steel Riser - Minimum Gauge T- Stainless Steel Liner EPDM or Polyvinyl Chloride Thickness -." (2.2mm) min. Hardness - Durometer "A" - Dielectric Strength - {/" (. mm) thick}, VPM Water Absorption - % max. Overlaps Edges Studs, Nuts and Washers T- Stainless Steel - / - X 2" studs, / hex nuts / washers SAE 2 Runners or 2" wide glass filled polymer plastic Sizes available: Length - " & (., 2. cm) Effective Heights (all lengths) - & /2" Material Specifications: Rockwell Hardness (M) - (ASTM D) - Tensile Strength - (STM D) - 22, psi Flexural Strength - (ASTM D) - 2, psi Compression Strength - (ASTM D) - 2, Deflection 2 psi - (ASTM D) - F (22 C) Deformation Under 2 F ( C) - lb. Load, - (ASTM D) -.2% Welding All risers are welded to the band by MIG welding. Welds are fully passivated. STAINLESS STEEL BAND SPACERS & INSULATORS (MODEL SSI) Heavy duty two-piece stainless steel bands serve practically every piping application and should be utilized inside casing that is 2 or pipe sizes larger than the carrier pipe. APS steel band casing spacers are available in two widths: " width is recommended for carrier pipe to ; and " width for carrier pipes and larger. For larger diameter pipelines and bell and spigot applications, APS Spacers are available with risers to provide an extra margin of safety. The bands are constructed of gauge steel with a mil PVC or Neoprene liner. Stainless steel spacers are available in grade L. Centered With Rollers Centered & Restrained Multiple Carrier

5 APS CS Bro for pdfing /2/ : AM Page STEEL BAND CASING SPACERS MODEL SI Band and Risers Band - Gauge, hot rolled, pickled & oiled steel Riser - Gauge, hot rolled, pickled & oiled steel Liner EPDM or Polyvinyl Chloride Thickness -." (2.2mm) min. Hardness - Durometer "A" - Dielectric Strength - {/"(.mm) thick}, VPM Water Absorption - % max. Overlaps Edges Studs, Nuts and Washers Electro Plated - / - X 2" studs, / hex nuts / washers SAE 2 Runners or 2" wide glass filled polymer plastic Sizes available: Length - " & (., 2. cm) Effective Heights (all lengths) - & /2" Material Specifications: Rockwell Hardness (M) - (ASTM D) - Tensile Strength - (STM D) - 22, psi Flexural Strength - (ASTM D) - 2, psi Compression Strength - (ASTM D) - 2, Deflection 2 psi - (ASTM D) - F (22 C) Deformation Under 2 F ( C) - lb. Load, - (ASTM D) -.2% Finish Fusion Bonded Epoxy (or PVC) Specifications Durometer - Shore A2 ( Sec.) (ASTM D-T) - Max. Operating Temperature (Constant) - F ( C) Electrical Properties (ASTM D-) Property Test Description Results Adhesion to ASTM D > psi Steel (Shear) mil (2 micron) glue line >2 kg/cm2 N Adhesion to Steel (Crosshatch) GT -, no lifting of coating Impact Gardner /" (. cm) diameter tup /" x " x " (.2 cm x. cm x. cm) steel panel in-lbs. kg m Hardness Shore D Abrasion ASTM D. g loss Resistance CS-, g weight, cycles STEEL BAND SPACERS & INSULATORS (MODEL SI) Electric Strength ASTM D v/mil, kv/mm Carbon steel spacers are available with fusion bonded epoxy or PVC coatings for extra corrosion protection. APS believes that fusion bonded coatings provide the most complete and effective corrosion protection available. While casing spacers are available in a number of sizes, APS is also capable of manufacturing spacers for specific customer requirements. The APS engineering staff has experience with: Placing multiple carriers within one casing Positioning thermally insulated pipe without damage to insulation Centering small carriers within large casings Positioning gravity sewer to on-grade requirements Casing spacers for all types and sizes of pipe above 2" Steel Band Casing Insulators are ideal for use with heavy pipe and long casing sections. They should be utilized in Gloss Gardner 2 Degree Specular Gardner Degree Specular Gardner Degree Specular 2 Bendability /" (. mm) coupon mandrel bend at F (2 C) at 2 F ( C) pipe diameters.2 /dia length ASTM B, hours No effect Salt Fog 2 pipe diameters 2. /dia length pipe sizes 2 to times larger than the carrier pipe and are available in two widths: Model SI (" wide) for carrier pipe to ; and Model SI (" wide) for carrier pipes and larger. The band is constructed of gauge steel with a mil thick EPDM or PVC liner.

6 APS CS Bro for pdfing /2/ : AM Page POLYETHYLENE CASING INSULATORS Number Of Segments Carrier Size Min. Casing Size Diameter Over Shoes* Shoe Height No. of Runners** Full PI Full 2 PI Total Segs Insulator Width 2" " " " " " " 2" 22" 2" 2 2" " 2" " " " 2" " " " " " " 2" 22" 2" 2 2" " 2" " " " 2" " " " 2" / /" / / / /" / " / / 2 / 22 / 2 / 2 / 2 / / 2 / / / / / 2 / / / / / /" /" / /" /" /" /" /" /" /" POLYETHYLENE CASING INSULATORS Dielectric Strength (ASTM D-) - Volts/Mil Flexural Strength (ASTM D-) psi Compressive Strength (ASTM D-) 2 psi Tensile Strength (ASTM D-, D-) - psi Water Absorption (ASTM D-) <.% Impact Strength (ASTM D-2) 2. ft. lb./in.of notch Maximum Continuous Operating Temperature 22 F ( C) * Diameters are based on (iron pipe size) with / coating. ** Runners -/2" and 2 high are available on all Polyethylene casing Insulators NOTE: Centered or centered and restrained polyethylene insulators are also available on PVC pipe through 2. *** Non-metallic bolts and nuts are also available for our polyethylene insulators. POLYETHYLENE SPACERS & INSULATORS (MODEL CI) With excellent dielectric resistance and low moisture absorption for minimal electric current loss and no impairment of cathodic protection, polyethylene spacers and insulators are an economical choice for use on smaller PVC pipe and metal pipe up to " in diameter. Polyethylene casing spacers and insulators are manufactured by injection molding using high density virgin polyethylene, which provides high impact strength and a low coefficient of friction. Two halves are used to construct the 2" through " spacers while and above are multi-segmented. All support and runner configurations are engineered for a : load bearing safety factor. Runner height for polyethylene spacers can be increased to provide clearance for bell and spigot connections. Ideal for most sizes of schedule and schedule PVC, C, SDR 2 & 2, Ultra-Rib and more. They are not recommended for use on ductile iron pipe. Polyethylene casing insulators are recommended for every to feet of pipeline. Molded into the inner surface of the casing insulators are grooves which prevent slippage and cold flow of the carrier pipe coating. Lightweight, economical and easy to install, APS Polyethylene Casing Insulators require only a screwdriver for installation. Sizes are available from 2" through " with a standard runner height of. Casing Insulators from /" through " are constructed of two halves, 2 PI and PI sections make up and above.

7 END SEALS Model AC Pull-On End Seal Model AW Wrap-around End Seal Model AZ Zipper End Seal Model AM Molded End Seal APS manufactures full conical shaped end seals in the seamless pull-on, wrap-around, molded and zipper styles. All four are made of /" thick synthetic rubber assuring excellent chemical resistance and resiliency and can accommodate any combination of pipe sizes. These products out perform the costly and labor intensive brick and mortar method of sealing casing ends. While soil stress and pipe movement cause mortar to crack, the APS End Seals move with the pipe, insuring the integrity of your seal. The model AC and AM end seals can easily be pulled on at the time of construction. The model AW wrap-around end seals are designed to facilitate installation when the carrier line has already been welded together and the pull is complete. Simply wrap around the carrier and casing, remove the release liner from the two pressure sensitive butyl mastic strips and press the adhesive strips down to form a seal. Model AZ, zipper type end seal, is designed for use on new construction and on existing casings that require modifications or extension. Stainless steel zippers are pressure molded to the rubber and feature a protective rubber strip attached to the seal under the zipper to prevent damage or abrasion to the pipe. They are also easy to install. The seal wraps around the casing end and carrier pipe and zips shut to provide a tight seal while still allowing for pipe movement. All four types of APS End Seals are secured with T- stainless steel banding straps with a % non-magnetic worm gear mechanism to insure the integrity of the clamp. Only a screwdriver is needed for installation.

8 HOW TO ORDER PLEASE INCATE THE FOLLOWING: Project Reference and Location METAL INSULATORS Model Carrier Pipe O.D. Including Coating Thickness O.D. of Bell or Mechanical Joint Casing O.D. Casing Wall Thickness Type of Runner Height and Width of Runner OTHER QUALITY PRODU AVAILABLE: Flange Insulating Gasket Kits Flange Protectors Radolid Nut & Bolt Protective Caps U-Bolt Cote Duocon Centralizers Foreman Night Caps ISOJOINT - Monolithic Insulating Joint Safety Spray Shields Innerlynx - Wall/Pipe Penetration Seals Wall Sleeves PLASTIC INSULATORS Carrier Pipe O.D. Including Coating Thickness O.D. of Bell or Mechanical Joint Casing O.D. Casing Wall Thickness END SEALS Model Carrier Pipe O.D. Including Coating Thickness Casing O.D. ADVANCE PRODU & SYSTEMS, INC. P.O. Box Lafayette, LA FAX: sales@advprod.com Website: Note: Please contact your distributor or the factory for prices. Distributed By:

9 InnBro' pages /2/ : PM Page ADVANCE PRODU & SYSTEMS, INC. SEALS PIPE PENETRATIONS...FAST

10 InnBro' pages /2/ : PM Page 2 INTRODUCTION TO INNERLYNX Bolt Pressure Plates Rubber Sealing Element Nut INNERLYNX forms a mechanical seal between pipes going through walls, floors, vaults, tanks and pipeline casings. Besides being designed to form a hydrostatic seal of up to 2 PSIG and up to feet of head pressure, INNERLYNX helps absorb vibrations, shocks and sound waves. Being non-conductive, INNERLYNX electrically insulates the inner carrier pipe from the penetrated structure. With this being a desired property in many applications in preventing a shorting effect from stray currents it is particularly useful in sealing the gap between electrical conduit and the out conduit or between electrical conduit and the opening. INNERLYNX are made from synthetic rubber with heavy-duty, UV and ozone resistant plastic pressure plates. Steel pressure plates are available upon request and where the electrical insulating property is not needed. Standard nuts and bolts have an anti-corrosive coating and stainless steel bolts are also available upon request. Quality control measures have been set, constantly pressure testing all styles of INNERLYNX at PSIG to insure their integrity. Standard maximum operating temperature is F. Twelve different sizes of Innerlynx are available for most pipe sizes with diameters from /2 to. Custom sizes can also be made. INNERLYNX can be installed easily and quickly by one worker with no special tools required.

11 InnBro' pages /2/ :2 PM Page TYPES OF INNERLYNX IL-C - Standard pipe INNERLYNX with insulating type plate. IL-S/S - Pipe INNERLYNX with stainless steel pressure plate (special). IL-PLAIN - Pipeline pipe INNERLYNX without centering blocks*. All INNERLYNX are plain style. IL-CB - Pipe INNERLYNX with centering block feature. Centering Blocks are plastic reinforcements that assure a penetrating pipe will stay centered within its casing and adds extra support against heavy loads from back fill. VARIOUS APPLICATIONS FOR INNERLYNX SEALS AND WALL SLEEVES: Pipelines Buildings Power Generating Plants Water Plants Waste Treatment Plants Offshore Production Platforms Compressor Stations FOR USE ON: Road Crossings Wall Penetrations Interior & Exterior Fire Protection Piping Discharge Lines Electrical Conduit Instrument Lines 2

12 WALL SLEEVES WHY USE WALL SLEEVES Protect your investment and use APS wall sleeves to provide a better seal than a core drilled hole. In the absence of wall sleeves, mechanical/utility piping vibration can cause costly wall damage. In addition, wall sleeves make it easy to repair piping without damaging the wall. WALL SLEEVE WATER STOP Advance Products & Systems offers two types of wall sleeves:. Model SWS made of steel with a welded steel water stop 2. Model PWS made of plastic with a welded plastic water stop APS WALL SLEEVES PROVIDE: Quality Assurance A Wide Variety Of Sizes Customized Wall Sleeves Water Resistance Easy Installation No Hard Labor A One Man Job Fast Turn-around The APS wall sleeves are designed to mate with the Advance INNERLYNX seals for leak free performance. Wall sleeves are all standard schedule wall thickness. APS standard length is inches, however, we can customize any size wall sleeve, keeping in mind a inch minimum is required. Each model is available with a water stop that anchors the sleeve to prevent thrust movement and insure positive water sealing. APS standard water stops are centered, unless otherwise specified. All common sizes of pipe-to-hole or pipeto-sleeve combinations are shown in the chart on pages &. However, there are many other combinations which will also work. To calculate other types of pipe not listed in the IL sizing specification on these pages refer to IL Non-Standard Sizes on Page. Recommended Minimum Wall Thickness For Sealing Wall Thickness 2 / 2 / " /2 IL Model

13 InnBro' pages /2/ :2 PM Page WALL SLEEVES Advance Products & Systems can provide quick turn-around on wall sleeve orders due to a well stocked inventory. Plastic Wall Sleeves Nominal Size 2" " " " " " " 2" 2" Sleeve I.D. 2.".".2...2".".".".".22" 2."

14 INNERLYNX-MODEL IL SIZING SPECIFICATIONS-STANDARD SIZES - Iron Pipe Size Plastic Pipe Size API Pipe Size Electrical Conduit Size Or any pipe with same O.D. - Ductile Iron Pipe Size Plastic Pipe Size Or any pipe with same O.D. - Copper Tubing Size Plastic Tubing Size Or any pipe with same O.D. LP - Pipeline Line Pipe with coating of mils approximately - Thin Wall Steel Conduit Please Note: Color band indicates the INNERLYNX recommended when more than one size is offered. This chart is a guide only and APS is not responsible for mistakes, omissions and errors, etc. For larger sizes, please call. Inner Pipe Through A Core Drilled Hole Inner Pipe Through A Wall Sleeve Nominal Pipe Size Type of Pipe Pipe O.D. Hole Diameter IL Number Quanity of IL Sleeve I.D. IL Number Quanity of IL /2" /" /" /" /" /" /" /2" /2" /2" /2" /2" 2" 2" 2" 2" 2" 2" 2" 2 /" 2 /2" 2 /2" 2 /2" 2 /2" 2 /2" " " " " " " " " /2" /2" " " " " " " " ".".".22"."."...".".".2"."."."." 2." 2." 2." 2." 2." 2." 2." 2." 2.2" 2." 2." 2." 2.".".".".".".".".".".".".".".".".".".".".".".2".2" 2." 2." 2." 2." 2." 2."." 2.".".2"."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."."." #2 #2 #2 #2 #2 # # # # #2 #2 #2 # #2 #2 #2 #2 #2 # # # # # # # #2 2." 2." 2." 2." 2." 2." 2." 2.".".".".2.".".2." ".2.2.".2."."...".".."...".....'.....2".2".2".2" #2 #2 #2 #2 # # # #2 #2 #2 #2 #2 #2 #2 #2 #2 # #2 # #

15 Nominal Pipe Size " " " " " " " " " " " " " " " " " " 2" 2" 2" 22" 22" 2" 2" 2" 2" 2 2 2" 2" " " " " 2" 2" " " 2" 2" 2" 2" " " " " Type of Pipe Pipe O.D..".".".2".2".".".".".".".".2"."."."."."."."."."."." 2." 2." 2." 22." 22." 2." 2." 2." 2." 2." 2." 2." 2."."." 2." 2." 2." 2."."."."."."."."." 2." 2."."."."." Hole Diameter."."."."."."."."."."."."."."."."."." 2."." 2." 2." 2." 2." 2." 2." 2." 2." 2." 2."." 2." 2." 2."."."."."."."."."."."."."."."."."."."."."."."." IL Number # # #2 # # # #2 #2 #2 #2 #2 #2 #2 #2 #2 #2 # # #2 Quanity of IL Sleeve I.D..2".".".".".".2".2".2".2".2".2".2".2".2".2".2".2".2".2" 2.2" 2.2" 2.2" 2.2" 2.2" 2.2" 2.2" 2.2" 2.2" 2.2".2" 2.2" 2.2" 2.2".2".2".2".2".2".2".2".2".2".2".2".2".2".2".2".2".2".2".2".2".2".2".2" IL Number # # # #2 #2 # #2 #2 # #2 # # # #2 #2 # #2 Quanity of IL Inner Pipe Through A Core Drilled Hole Inner Pipe Through A Wall Sleeve

16 NON-STANDARD SIZES PIPELINE PIPE INNERLYNX HOW TO FIGURE SIZE AND NUMBER OF INNERLYNX NEEDED TO MAKE ONE COMPLETE SEAL: Formula - To figure which IL Style No. is needed - I.D. of Casing/Hole minus O.D. of carrier pipe = y y divided by 2 = Sealing Range Find the correct Sealing Range and the corresponding Style No. on the chart below. Formula 2 - To figure how many of Style IL needed - I.D. of Casing/Hole plus O.D. of carrier pipe = z z times the corresponding IL Multiplier = Qty. of IL needed Find the corresponding IL Multiplier on the chart below. Note: If the calculation ends in. or lower - round down to the nearest whole number. If the calculation ends in. or higher - round up to the nearest whole number. Example: Ductile Iron Pipe into a core drilled hole. I.D. of hole = O.D. of carrier pipe =. Formula : -. = y =.2.2 divided by 2 = falls between the range for IL Formula 2: +. = z =. IL Multiplier for IL =. z multiplied by. =. x. =. Round down to the nearest whole number Answer: IL IL Style NO. IL 2 IL 2 IL IL IL 2 IL IL 2 IL IL IL 2 IL IL (untightened) Sealing Range (tightened) IL Multiplier Model IL - Sizing Specifications These Pipe INNERLYNX are for sealing carrier pipes from casings when casings are required such as highway, railroad and bridge crossings. They fit between the I.D. of the casing pipe and the O.D. of the carrier to form a watertight seal. Ordering information: See IL sizing specifications on chart below. For larger sizes, please call. All dimensions are assumed to be. Nominal Carrier Pipe Size (nominal) /2 / / /2 / /2 / Casing Pipe Size (nominal) 2 /2 /2 / IL Number #2 # #2 #2 #2 #2 # #2 # Qty. of IL Qty of ILs with Centering Blocks Included Standard ILs come with centering blocks when carrier pipe is or larger. x, for example, would come with Ils total; of them would be the plain, standard type, and would be with centering blocks. If no centering blocks are desired, please specify IL- PLAIN. For the size mentioned above ( x ), ILs would be provided, with all of them being the plain type (no centering blocks). This chart is a guide only and we are not responsible for mistakes, omissions, errors, etc.

17 INNERLYNX MODELS AND APPLICATIONS Model Type Seal Element Pressure Plates Fasteners Bolts & Nuts Temperature Range ( F) Applications C Standard EPDM Black Composite Plated Steel - to +2 Suitable for most standard applications including: aboveground, direct underground burial, wet conditions and where cathodic protection - electrical insulation is desired. O Oil Resistant Nitrile Green Composite Plated Steel - to +2 Nitrile rubber is suitable for most hydrocarbons, fats, oils, greases, hydraulic fluids, chemicals and solvents (gasoline, jet fuel, water, motor oil, kerosene, methane, etc.) S Stainless Steel EPDM Black Composite Stainless Steel - to +2 For chemical processing wastewater treatment. EPDM rubber is resistant to most inorganic acids and alkalis, some organic chemicals (acetone, alcohol, ketones). S Stainless Steel EPDM Black Composite Stainless Steel - to +2 For applications where lower grade Stainless Steel hardware is not suitable and a higher degree of corrosion resistant hardware is required. OS Oil Resistant Stainless Steel Nitrile Green Composite Stainless Steel - to +2 Combination of stainless steel hardware and oil-resistant rubber. OS Oil Resistant Stainless Steel Nitrile Green Composite Stainless Steel - to +2 Combination of higher grade stainless steel hardware and oil resistant rubber where the ultimate corrosion protection is desired. T High/Low Temperature Silicone Grey Plated Steel or Stainless Steel Plated Steel or Stainless Steel - to + Silicone rubber is excellent where temperature extremes are a factor. FD Fire Seals Silicone Grey Plated Steel or Stainless Steel Plated Steel or Stainless Steel - to + The double seal installation gives a three hour fire rated barrier. M Non-Insulating EPDM Black Steel or Stainless Steel Plated Steel or Stainless Steel - to +2 Wider range of applications where cathodic protection is not required. TC High Temperature Insulating Silicone Grey Epoxy Coated Steel Plated Steel - to + High temperature applications where cathodic protection is required

18 ORDERING INFORMATION PLEASE SUPPLY ALL INFORMATION APPLICABLE:. Wall Thickness Outside 2. Pipe Outside Diameter. Wall Sleeve Inside Diameter. Type of INNERLYNX desired. Insulated or Steel Pressure Plates AVAILABLE TO YOU APS offers a CD ROM software package for Advance INNERLYNX that helps determine size and quantity of pieces required for your project. 2

19 OTHER QUALITY PRODU AVAILABLE Flange Insulating Gasket Kits Flange Band Protectors Radolid Nut & Bolt Protective Caps U-Bolt Cote Casing Insulators & End Seals Duocon Centralizers Forman Night Caps ISOJOINTS - Monolithic Insulating Joints Safety Spray Shields Distributed By Advance Products & Systems, Inc. P.O. Box Lafayette, Louisiana FAX sales@advprod.com Website: