Hydraulic Oil & Gas Solutions

Transcription

1 Hydraulic Oil & Gas Solutions Eaton Industries (Japan) Ltd. Oct. 2013

2 2

3 3

4 Motors Piston/Vane Pumps Configured Power Packs Valves Hydraulics Filtration Hoses Fittings & Adaptors Customised Cylinders BOP Bundle Hose Airflex Clutches & Brakes 4

5 Customer Needs Energy Demand & Efficiency Clean Fluid Solutions Controls Technology Host & White Space Commitment 5

6 ATEX 94/9/EC Certification Products Pump PVM Hydrokraft* Motor Hydrokraft* cc/rev, 28MPa rated cc/rev, 35MPa rated cc/rev, 35MPa rated Valve DG4V valve (UL, CSA approved) 40l/min, 35MPa * Hydrokraft certification end of

7 Marine certification Hydrokraft, DOWMAX Hydrokraft pump and motor cc/rev, 35MPa rated, Kw DOWMAX motor cc/rev, 25-28MPa rated, Kw 8

8 AxisPro TM Servo-Performance Valves with Digital On-Board Electronics The Next Generation in Servo Proportional Valve Technology Best in class ambient temperature rating of 85deg C Perform in the harshest environments, IP65 and 67 CE electromagnetic compliance New Digital Controller Creates Significant Improvement in Flexibility and Performance 9

9 1. Set the Cleanliness Code for Fluid (ISO4406) 2. Design Filtration Solution for System 3. Monitor the Fluid Cleanliness 75% of Hydraulic System failures due to Fluid Cleanliness Oil life is HALVED for fluid temperature >50 degrees C 10

10 Filter technology : Helmut Franger (MD) Products: Hydraulic & Lubrication Filters using glass fiber & paper fleece as well as stainless steel wire mesh Tank mounted return line filters Return line / suction combination filters Low / medium and high pressure duplex filters (up to 315 bar and l/min) Stainless Steel Filters Low / medium and high pressure single filters (up to 1400 bar and l/min) Manifold mounted filters Tank mounted suction filters Breather filters (including desiccant air breathers) Spin-on filters 11

11 Major customers : Helmut Franger (MD) 12

12 13

13 Eaton Industrial Hose World brands Aeroquip Boston Puma Steam Slayer TM BLACKCAT TM Synfex SEL * Air and Multipurpose * Chemical * Material Handling * Oil and Gas Exploration * Petroleum * Steam * Water * Size 12 inch max * Pressure 21MPa With the acquisition of SEL, Eaton is now the biggest manufacturer of rubber hose in the world 14

14 15

15 16

16 Health Monitoring Data LifeSense. It Just Makes Sense. Innovation Time History of Hose Usage YEARS MONTHS DAYS TO FAILURE HOURS TO FAIL MINUTES TO FAILURE (Accelerated Test Conditions) Detect Hose Failure US Patent 7,555,936 17

17 Optimized performance, reduced complexity Increased operational predictability Safety solutions that protect people, profit VFD Applications Industrial fittings, cable glands and connectivity Industrial hose Integrated power assemblies Power management software (Power Xpert ) Self-cleaning filter system (ReactoGard V) 18

18 Walterscheid Sealing System Exceptional advantages: + Simple assembly with prefabricated tube ends + Best in class performance + Maximum system stability and safety + Superior quality + Guardian Seal TM corrosion protection + Global availability + In carbon steel and stainless steel (1.4571) All parts built to DIN EN ISO for 24 fittings Available in 6-42 mm tube L Series up to 500 bar/7,250 psi S Series up to 800 bar/11,600 psi 4:1 Safety factor Resistance against red corrosion up to 720 hrs. according to VDMA 24576/K5 WALFORMplus Most reliable tube sealing system 19

19 Optimized performance, reduced complexity Increased operational predictability Safety solutions that protect people, profit VFD Applications Integrated power assemblies Power management software (Power Xpert ) Quick disconnect couplings Self-cleaning filter system (ReactoGard V) 20

20 Quick Disconnect coupling Size 1/8 to 2 ½ inch 100 MPa max Steel, Stainless, Brass material HKFR exceeds safety requirements for Blow Out Preventer hydraulics. WA offering high pressure, screw to connect connection for large rig tools and HK providing test port connections for offshore systems. FF allowing tight quarter connections in pump rooms and auxiliary buildings. 21

21 Optimized performance, reduced complexity Increased operational predictability Safety solutions that protect people, profit VFD Applications Integrated power assemblies Power management software (Power Xpert ) Quick disconnect couplings Self-cleaning filter system (ReactoGard V) 22

22 Flexmaster Joints Misaligned piping easy connection Absorb vibration Carbon steel and Stainless steel Many kinds of fluid (air, chemical, oil, fuel, water etc.) Tube size inch 23

23 Optimized performance, reduced complexity Increased operational predictability Safety solutions that protect people, profit VFD Applications Industrial fittings, cable glands and connectivity Industrial hose Integrated power assemblies Power management software (Power Xpert ) Self-cleaning filter system (ReactoGard V) 24

24 Synflex Product Portfolio and Applications Single Line Flying Lead Systems IWOC Bundles BOP Control Bundles & Hot Lines Hydraulic Flying Leads Umbilical Components Sub Sea Control Modules Injection lines Seismic Service Sub Sea Equipment Christmas Trees Manifolds Chemical Injection Sub Sea Equipment Christmas Trees Manifolds Sub Sea Control Modules BOP Rams Sub Sea Accumulator Bank 25

25 26

26 Optimized performance, reduced complexity Increased operational predictability Safety solutions that protect people, profit VFD Applications Integrated power assemblies Power management software (Power Xpert ) Quick disconnect couplings Self-cleaning filter system (ReactoGard V) 27

27 Special Coating Eatonite for Cylinder Laser cladded coatings Ceramic and HVOF coatings Galvanic coatings ABC-L1 ABC-L2 ABC-H ABC-P3 ABC-G2 ABC-G1 Eatonite ABC-L1 laser cladding is a high performance, field repairable, DNV certified, cylinder rod coating for the most demanding applications and harshest operating environments, that provides uptime and reliability to enhance offshore rig / ship operating efficiency. Premier saltwater corrosion resistance. Laser cladding cylinder rod coating with excellent corrosion and ductility for non splash zone applications. Metallic HVOF sprayed coating for highly corrosive and abrasive environments. Metal oxide plasma sprayed coating for abrasion and corrosion resistance in fresh and brackish water environments and for Hypos applications. Galvanic nickel chromium plating with standard wear resistance and increased corrosion resistance. Galvanic hard chromium plating with standard wear resistance and corrosion resistance 28

28 Optimized performance, reduced complexity Increased operational predictability Safety solutions that protect people, profit Nickel free corrosion protection Chromium-6 free VFD Applications Durable and health-friendly Exclusive in tube fitting market Industry leading technology Integrated power assemblies Power management software (Power Xpert ) Quick disconnect couplings Self-cleaning filter system (ReactoGard V) Guardian Seal Plating After 720 hours Salt Spray Test 29

29 Eaton Guardian Seal TM Innovation Plating Characteristics Corrosion protection up to 360 hrs to white corrosion / 720 hrs to red corrosion according to VDMA 24576, K5 (US: exceeding SAE J514 / 96 h. to red corrosion) Chromium-6-free Nickel free Torque value same as Chromium 3 (US: Hex Chrome Free) Similar silver appearance Global availability Exclusive in tube fitting market 30

30 31