GRACO KING 56:1 AIRLESS SPRAY PUMP

Transcription

1 GRACO KING 56:1 AIRLESS SPRAY PUMP PART NUMBERS AND SCHEMATICS GUIDE

2 Company Profile Since 1944, Marco has developed a strong tradition of providing innovative and reliable products and services to the surface preparation and protective coatings industries. We are the world s premier provider of Abrasives, Blasting Equipment, Coating Equipment, Engineered Systems, Rental Equipment, Safety Equipment, Service, and Repair. Through innovative designs and a total commitment to quality, Marco manufactures products that increase production rates, create a safer workplace, and reduce maintenance costs. Marco s industry experience, manufacturing capabilities, legendary customer service, product availability, logistics services, and technology leadership is your assurance that we deliver high quality products and services, providing the best value to you, our customer. The Marco Difference Industry Experience With Marco on your team, you have access to expertise which can only come from decades of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a Center of Competence. As a Marco customer, you have access to hundreds of years of cumulative experience related to your operations. Manufacturing Excellence Marco is a U.S. based, ISO 9001:2008 certified manufacturer of equipment for the Surface Preparation and Protective Coatings industries. Marco s engineers benchmark the industry to ensure that we design and manufacture superior products that set the Gold Standard for performance, safety, and quality. Legendary Customer Service Marco s legendary customer service team is staffed by friendly, highly-trained individuals who are focused on providing the highest level of product support, order accuracy, and customer satisfaction. Product Availability We stock over 10,000 SKU s and have over 45 shipping locations to serve North American and International markets for all major brands of blasting and painting equipment. As the largest provider of surface preparation and protective coatings equipment in the world, our inventory levels and product availability are unmatched. Logistics Services Marco s in-house logistics team is dedicated to moving your shipment anywhere in the world. We move over 14,000 truckloads every year, allowing you to save on freight costs by leveraging our buying power. Lower your process costs with a single invoice, which includes product and freight. Technology Leadership Our website provides: Operator s Manuals, Part Numbers and Schematics Guides, MSDS information, and Features and Specifications Guides, providing access to information 24/7. Our Extranet application allows you to receive quotes and place orders online. Our Intranet maintains a complete record of your purchase history to assist with ongoing support of your existing equipment and future purchasing decisions. Vision Statement Marco is the world s premier provider of Abrasives, Blasting Equipment, Coating Equipment, Engineered Systems, Rental Equipment, Safety Equipment, Service, and Repair. Mission Statement Marco provides strong leadership and innovation to the surface preparation and protective coatings industries. We dedicate our efforts to the continuous improvement of our products, services, processes, people, and most importantly, the quality of our customer s experience. Quality Policy Marco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repair of our products. Our ISO 9001:2008 certification extends throughout all operations in all locations. Continuous improvement of our processes and supply chain Integration comprise the core of our business strategy for delivering exceptional quality and value in all Marco products and services. Management Philosophy We are a company dedicated to the success of every customer and associate. We discuss, debate, challenge, measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through sound leadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates, customers, and suppliers. 2 Graco King 56:1 Airless Spray Pump

3 TABLE OF CONTENTS Company Profile... 2 Table of Contents... 3 Graco King 56:1 Airless Spray Pump Graco King 56:1 Airless Spray Pump High Pressure Surge Tank High Pressure Fluid Filter...10 Graco King 56:1 Pumps Graco King 56:1 Displacement Pumps Graco King 56:1 Air Motors Optional Accessories...26 Suction Hose and Tubes Fluid Drain Valves...26 Maintenance Notes...27 Graco King 56:1 Airless Spray Pump 3

4 Graco King 56:1 Airless Spray Pump Cart Mount with High Pressure Fluid Filter Fig G Graco King 56:1 Pump (See Fig. 5) 2 20G a 2b 2c 4 20G G G Portable Cart (Includes Item #'s: 2a-2c) Wheel Retaining Ring Cap 3 20G /8" External Tooth Lock Washer (Quantity of Four) 4 20G Cap Screw (Quantity of Four) 5 20G " (M) x 1" (F) Reducer Bushing 6 20G " x 2" 90 Street Elbow 7 20G High Pressure Fluid Filter (See Fig. 4) 8 20G " I.D. x 6' Suction Hose 9 20G /8" Ball Valve 10 20G /4" Cap Screw (Quantity of Four) 11 20G " Pick Up Tube 13 20G /16" Lock Nut (Quantity of Four) 14 20G /8-16 Full Hex Nut (Quantity of Four) 18 20G /4" x 21" Coupled Hose 19 20G " x 1-3/8 Carbon Steel Swivel Nipple 20 20G O-Ring Packing 21 20G /4" Carbon Steel Swivel Adapter 22 20G /8 Carbon Steel Swivel Nut 23 20G /4" Pipe Plug 34 20G Ground Wire and Clamp 35 20G /4" Ball Valve Vented 36 20G /4" Pipe Elbow 37 20G /4" (M) Air Line Coupler 38 20G /4" (F) Air Line Coupler 39 20G Air Regulator Clamp 40 20G Mounting Bracket 41 20G Air Filter/Regulator 42 20G Mounting Bracket 43 20G Air Line Lubricator 44 20G Hex Socket Screw (Quantity of Four) Graco King 56:1 Airless Spray Pump 45 20G Hex Lock Nut (Quantity of Four) 46 20G Air Gauge 47 20G /4" Air Manifold 48 20G Air Relief Valve, 100 psi 49 20G /4" 45 Elbow 50 20G Valve Cap G Silver Gun Hose Kit (Includes Item #'s: ) G Silver Plus Gun G /8" x 50' Fluid Hose GH /4" x 6' Whip Hose G /4" (M) x 3/8" (F) Coupling G /4" x 1/4" Gun Swivel 20G Throat Seal Liquid 8 oz. 20G Designation Plate Kit 20G Air Regulation Kit (Includes Item #'s: 23, 35, 36, 37, 38, 39, 40, 41, 43, 46, 47, and 49) 209V597 Operator's Manual Graco King 56:1 Cart-Mounted Airless Package

5 Figure 1: Graco King 56:1 Airless Spray Pump Cart Mount with High Pressure Fluid Filter Graco King 56:1 Airless Spray Pump 5

6 Graco King 56:1 Airless Spray Pump Cart Mount with High Pressure Surge Tank Fig G Graco King 56:1 Pump (See Fig. 5) 2 20G a 2b 2c 20G G G Portable Cart (Includes Item #'s: 2a-2c) Wheel Retaining Ring Cap 3 20G /8" External Tooth Lock Washer (Quantity of Four) 4 20G Cap Screw (Quantity of Four) 5 20G " (M) x 1" (F) Reducer Bushing 6 20G " x 2" 90 Street Elbow 7 20G High Pressure Surge Tank (See Fig. 3) 8 20G " I.D. x 6' Suction Hose 9 20G /8" Ball Valve 10 20G /4" Cap Screw (Quantity of Four) 11 20G " Pick Up Tube 13 20G /16" Lock Nut (Quantity of Four) 14 20G /8-16 Full Hex Nut (Quantity of Four) 18 20G /4" x 21" Coupled Hose 19 20G " x 1-3/8 Carbon Steel Swivel Nipple 20 20G O-Ring Packing 21 20G /4" Carbon Steel Swivel Adapter 22 20G /8 Carbon Steel Swivel Nut 23 20G /4" Pipe Plug 24 20G Surge Tank Clamp 25 20G Round Head Machine Screw 26 20G /4-20 Hex Nut 27 20G /4" Spring Lock Washer 34 20G Ground Wire and Clamp 35 20G /4" Ball Valve Vented 36 20G /4" Pipe Elbow 37 20G /4" (M) Air Line Coupler 38 20G /4" (F) Air Line Coupler 39 20G Air Regulator Clamp 40 20G Mounting Bracket 41 20G Air Filter/Regulator 42 20G Mounting Bracket 43 20G Air Line Lubricator 44 20G Hex Socket Screw (Quantity of Four) 45 20G Hex Lock Nut (Quantity of Four) 46 20G Air Gauge 47 20G /4" Air Manifold 48 20G Air Relief Valve, 100 psi 49 20G /4" 45 Elbow 50 20G Valve Cap 20G Throat Seal Liquid 8 oz. 20G Designation Plate Kit 20G Air Regulation Kit (Includes Item #'s: 23, 35, 36, 37, 38, 39, 40, 41, 43, 46, 47, and 49) 209V597 Operator's Manual Graco King 56:1 Cart-Mounted Airless Package 6 Graco King 56:1 Airless Spray Pump

7 Figure 2: Graco King 56:1 Airless Spray Pump Cart Mount with High Pressure Surge Tank Graco King 56:1 Airless Spray Pump 7

8 High Pressure Surge Tank PART NUMBERS AND SCHEMATICS GUIDE Fig. 3 20G High Pressure Surge Tank 1 20G End Plug 2 20G Backup Ring, PTFE 3 20G Packing O-Ring, PTFE 5 20G /4-20 x 3/8" Setscrew 6 Tank (Not Sold Separately) 7 20G Filter Adapter 8 20G Conical Compression Spring, 7,250 psi 9 20G Strainer, 60 Mesh 10 20G Filter Support 11 20G Lock Ring 12 20G Adapter Accumulator 13 20G Packing O-Ring, PTFE 14 20G24C497 Paint Filter Manifold 15 20G /8" NPT Pipe Plug 16 20G /8" NPT Ball Valve 31 20G /2" NPT Pipe Plug 33 20G /8" (M) x 3/8" (F) Union Swivel 34 20G Warning Label 35 20G /8" (F) Swivel Coupling 36 20G Nylon Drain Tube 209V583 Operator's Manual Graco High Pressure Surge Tanks and Fluid Filters 8 Graco King 56:1 Airless Spray Pump

9 Figure 3: High Pressure Surge Tank PART NUMBERS AND SCHEMATICS GUIDE Graco King 56:1 Airless Spray Pump 9

10 Figure 4: High Pressure Fluid Filter PART NUMBERS AND SCHEMATICS GUIDE Fig. 4 20G High Pressure Fluid Filter 60 Mesh 1 20G Lock Ring 2 20G /8" NPT Pipe Plug (Quantity of Three) 3 20G Filter Bowl, 7,250 psi 4 20G Conical Compression Spring, 7,250 psi 5 20G Strainer, 60 Mesh 6 20G Filter Support 7 20G Packing O-Ring, PTFE 8 20G24C497 Paint Filter Manifold 9 20G /8" x 3/8" Ball Valve 10 20G /2" NPT Pipe Plug 26 20G /8" (M) x 3/8" (F) Union Swivel 27 20G /8" (F) Swivel Coupling 28 20G Nylon Drain Tube 209V583 Operator's Manual Graco High Pressure Surge Tanks and Fluid Filters 10 Graco King 56:1 Airless Spray Pump

11 Figure 5: Graco King 56:1 Dura-Flo 900 Pump with Standard Air Motor Fig G Graco King Standard Air Motor (See Fig. 11) G Connecting Rod (Quantity of Three) G Coupling Nut G Coupling G Hex Nut G Displacement Pump (See Fig. 9) G Wrench Spanner 20G Connection Kit (Includes Item #'s: 105, 106, 107, 108, and 110) 209V598 Operator's Manual Graco Carbon Steel Dura-Flo 900 Pumps Graco King 56:1 Airless Spray Pump 11

12 Figure 6: Graco King 56:1 Dura-Flo 900 Pump with Reduced Icing Quiet Air Motor Fig G Graco King Reduced Icing Quiet Air Motor (See Fig. 12) G Connecting Rod (Quantity of Three) G Coupling Nut G Coupling G Hex Nut G Displacement Pump (See Fig. 9) G Wrench Spanner 20G Connection Kit (Includes Item #'s: 105, 106, 107, 108, and 110) 209V598 Operator's Manual Graco Carbon Steel Dura-Flo 900 Pumps 12 Graco King 56:1 Airless Spray Pump

13 Figure 7: Graco King 56:1 Dura-Flo 900 Pump with Standard Quiet Air Motor Fig G Graco King Standard Quiet Air Motor (See Fig. 13) G Connecting Rod (Quantity of Three) G Coupling Nut G Coupling G Hex Nut G Displacement Pump (See Fig. 9) G Wrench Spanner 20G Connection Kit (Includes Item #'s: 105, 106, 107, 108, and 110) 209V598 Operator's Manual Graco Carbon Steel Dura-Flo 900 Pumps Graco King 56:1 Airless Spray Pump 13

14 Graco King 56:1 Stainless Steel Dura-Flo 900 Pumps Fig. 8 20G G G Stainless Steel Dura-Flo 900 Pump with Standard Air Motor Stainless Steel Dura-Flo 900 Pump with Reduced Icing Quiet Air Motor Stainless Steel Dura-Flo 900 Pump with Standard Quiet Air Motor G G G Graco King Standard Air Motor (See Fig. 11) (For Model 20G245172) Graco King Reduced Icing Quiet Air Motor (See Fig. 12) (For Model 20G237286) Graco King Standard Quiet Air Motor (See Fig. 13) (For Model 20G245173) G Warning Label G Connecting Rod (Quantity of Three) G Coupling Nut G Coupling G Hex Nut G Displacement Pump (See Fig. 10) G Wrench Spanner 20G Connection Kit 209V599 Operator's Manual Graco Stainless Steel Dura-Flo 900 Pumps 14 Graco King 56:1 Airless Spray Pump

15 Figure 8: Graco King 56:1 Stainless Steel Dura-Flo 900 Pumps Graco King 56:1 Airless Spray Pump 15

16 Graco Dura-Flo 900 Displacement Pump Fig G Displacement Rod Stainless Steel 2 20G Packing Nut Carbon Steel 7 20G Housing Outlet 8 20G Seal Teflon (Quantity of Three) 9 20G Cylinder Stainless Steel 10 20G Housing Ball Piston Carbon Steel 11 20G /4" Chrome Steel Piston Ball 16 20G Dura-Flo Housing Valve Cage & Seat 17 20G Intake Ball Stainless Steel 18 20G Housing Intake Valve 19 20G Intake Valve 22 20G Socket Head Pipe Plug 29 20G Leather Packing Kit 20G Warning Tag 20G Warning Tag 209V598 Operator's Manual Graco Carbon Steel Dura-Flo 900 Pumps 16 Graco King 56:1 Airless Spray Pump

17 Figure 9: Graco Dura-Flo 900 Displacement Pump Graco King 56:1 Airless Spray Pump 17

18 Graco King Stainless Steel Displacement Pump Fig G Displacement Rod Stainless Steel 2 20G Packing Nut Stainless Steel 7 20G Housing Outlet Stainless Steel 8 20G Seal Teflon (Quantity of Three) 9 20G Cylinder Stainless Steel 10 20G Housing Ball Piston Stainless Steel 11 20G /4" Stainless Steel Piston Ball 16 20G Dura-Flo Housing Valve Cage & Seat 17 20G Intake Ball Stainless Steel 18 20G Housing Intake Valve Stainless Steel 19 20G Intake Valve Stainless Steel 22 20G Socket Head Pipe Plug Stainless Steel 29 20G Leather Packing Kit 20G Warning Tag 20G Warning Tag 209V599 Operator's Manual Graco Stainless Steel Dura-Flo 900 Pumps 18 Graco King 56:1 Airless Spray Pump

19 Figure 10: Graco King Stainless Steel Displacement Pump Graco King 56:1 Airless Spray Pump 19

20 Graco King Standard Air Motor PART NUMBERS AND SCHEMATICS GUIDE Fig G Graco King Standard Air Motor 2 20G /4" Screw (Quantity of 12) 3 20G /16" Lock Washer (Quantity of Four) 4 20G " Screw (Quantity of Four) 5 20G /8" Lock Washer (Quantity of Four) 6 20G Slot Screw (Quantity of Eight) 8 20G Cap Screw (Quantity of Four) 9 20G Screw (Quantity of Eight) 11 20G " Pipe Plug 12 20G Packing O-Ring Nitrile Rubber 13 20G Packing O-Ring Buna-N 16 20G Metallic Gasket Copper 17 20G Packing O-Ring Buna-N 18 20G Lift Ring 19 20G Backup Washer 20 20G V-Packing Polyurethane 21 20G V-Packing Nitrile Rubber 22 20G Backup Washer 24 20G Seal Felt Wiper 25 20G Compression Spring 26 20G Flat Washer 27 20G Air Motor Bumper 28 20G Air Valve Housing 29 20G Trip Rod Nut 30 20G Spring Retainer 31 20G Spring Guide 32 20G Compression Spring 33 20G Trip Rod Bushing 34 20G Connecting Rod Stud 35 20G Air Director Valve 36 20G Air Manifold Gasket 37 20G Plate Seal 38 20G Air Inlet Grommet 39 20G Air Piston 40 20G Air Manifold 41 20G Air Motor Shield 42 20G Motor Gasket 43 20G Air Motor Cylinder 45 20G Detent Housing 46 20G Roller Plunger 47 20G Air Valve Plate 48 20G Axle Roller 49 20G Detent Axle 52 20G Trip Rod Bearing 53 20G /4" x 3/4" Adapter Union 54 20G Base 55 20G Trip Rod Assembly 69 20G mm Lock Washer 20G Warning Label 20G Warning Label 20G Graco King Standard Air Motor Repair Kit (Includes Item #'s: 12, 17, 19, 20, 21, 22, 24, 36, 37, and 42) 209V592 Operator's Manual Graco King Air Motor 20 Graco King 56:1 Airless Spray Pump

21 Figure 11: Graco King Standard Air Motor Graco King 56:1 Airless Spray Pump 21

22 Graco King Standard Quiet Air Motor PART NUMBERS AND SCHEMATICS GUIDE Fig G Graco King Standard Quiet Air Motor 1 20G Plate Seal 2 20G Valve Plate 3 20G Director Valve 4 20G Compression Spring 5 20G Air Valve Housing 6 20G mm Lock Washer 7 20G Trip Rod Nut 8 20G Rubber Pad 10 20G Trip Rod Bushing 11 20G Adjusting Screw (Quantity of Four) 12 20G Adjusting Nut (Quantity of Four) 13 20G Lock Washer 14 20G Toggle Retainer 15 20G O-Ring Nitrile Rubber 16 20G Housing Guide 17 20G Compression Spring 18 20G Spring Housing 19 20G Dowel Pin 20 20G Air Manifold 21 20G /4" Pipe Elbow 23 20G mm Lock Washer (Quantity of Eight) 24 20G Cap Screw (Quantity of Eight) 25 20G Lift Ring 26 20G O-Ring Nitrile Rubber 27 20G Shield 28 20G Insulation 29 20G Manifold Cap 30 20G Gasket Cellulose Fiber 31 20G Hex Head Cap Screw (Quantity of 16) 32 20G /4" (F) Pipe Tee 33 20G Packing O-Ring Nitrile Rubber 34 20G Air Piston 35 20G Motor Gasket 36 20G Cylinder 37 20G Trip Rod Bearing 38 20G Gasket Cellulose Fiber 39 20G Connecting Rod Stud 40 20G Trip Rod Assembly 41 20G Packing O-Ring Buna-N 44 20G Seal Felt Wiper 45 20G Backup Washer 46 20G V-Packing Nitrile Rubber 47 20G Base 53 20G Gasket Neoprene 64 20G Backup Washer 65 20G V-Packing Polyurethane 66 20G Metallic Gasket Copper 67 20G /4" Pipe Elbow 68 20G /4" x 3/4" Union Swivel 69 20G /4" I.D. Air Hose 71 20G Warning Label 72 20G Warning Label 88 20G Grounding Clamp 89 20G Tab Washer 20G Graco King Standard Quiet Air Motor Repair Kit (Includes Item #'s: 1, 15, 30, 33, 35, 38, 44, 45, 46, 64, and 65) 209V594 Operator's Manual Graco King Quiet Air Motor 22 Graco King 56:1 Airless Spray Pump

23 Figure 12: Graco King Standard Quiet Air Motor Graco King 56:1 Airless Spray Pump 23

24 Graco King Reduced Icing Quiet Air Motor Fig G Graco King Reduced Icing Quiet Air Motor 1 20G Plate Seal 2 20G Valve Plate 3 20G Director Valve 4 20G Compression Spring 5 20G Air Valve Housing 6 20G mm Lock Washer 7 20G Trip Rod Nut 8 20G Rubber Pad 9 20G Reducing Elbow 10 20G Trip Rod Bushing 11 20G Adjusting Screw (Quantity of Four) 12 20G Adjusting Nut (Quantity of Four) 13 20G Lock Washer 14 20G Toggle Retainer 15 20G O-Ring Nitrile Rubber 16 20G Housing Guide 17 20G Compression Spring 18 20G Spring Housing 19 20G Dowel Pin 20 20G Air Manifold 21 20G Bracket 23 20G mm Lock Washer (Quantity of Eight) 24 20G Cap Screw (Quantity of Eight) 25 20G Lift Ring 26 20G O-Ring Nitrile Rubber 27 20G Air Motor Shield 29 20G Manifold Cap 30 20G Gasket Cellulose Fiber 31 20G Hex Head Cap Screw (Quantity of 16) 32 20G Grommet (Quantity of Three) 33 20G Packing O-Ring Nitrile Rubber 34 20G Air Piston 35 20G Motor Gasket 24 Graco King 56:1 Airless Spray Pump 36 20G Cylinder 37 20G Trip Rod Bearing 38 20G Gasket Cellulose Fiber 39 20G Connecting Rod Stud 40 20G Trip Rod Assembly 41 20G Packing O-Ring Buna-N 44 20G Seal Felt Wiper 45 20G Backup Washer 46 20G V-Packing Nitrile Rubber 47 20G Base 51 20G /4" x 8" Nylon Tube 53 20G Gasket Neoprene 59 20G Connector Tube Fitting 60 20G Pipe Elbow Fitting 61 20G " Pipe Nipple Fitting 62 20G Reduced Icing Muffler 63 20G /2" Pipe Nipple Fitting 64 20G Backup Washer 65 20G V-Packing Polyurethane 66 20G Metallic Gasket Copper 67 20G Union Tee 68 20G Air Inlet Fitting 73 20G O-Ring Nitrile Rubber 74 20G Hex Head Screw 75 20G Hex Nut 76 20G " Pipe Plug 77 20G /4" x 21" Nylon Tube 83 20G Warning Label 84 20G Warning Label 88 20G Grounding Clamp 89 20G Tab Washer 20G Graco King Reduced Icing Quiet Air Motor Repair Kit (Includes Item #'s: 1, 15, 30, 33, 35, 38, 44, 45, 46, 64, and 65) 209V594 Operator's Manual Graco King Quiet Air Motor

25 Figure 13: Graco King Reduced Icing Quiet Air Motor Graco King 56:1 Airless Spray Pump 25

26 OPTIONAL ACCESSORIES Part Numbers SUCTION HOSE AND TUBES Description 20G " Suction Tube 20G Gallon Suction Tube Extension Kit (Includes Suction Tube and Couplings) 20G " I.D. x 6' Suction Hose 20G " I.D. x 6' Suction Hose with Couplings FLUID DRAIN VALVES Part Numbers Inlet Outlet Maximum Working Pressure 20G /4" NPT 1/4" NPT 5,000 psi 20G /4" NPT 3/8" NPT 5,000 psi 20G /8" NPT 3/8" NPT 5,000 psi 26 Graco King 56:1 Airless Spray Pump

27 MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER Graco King 56:1 Airless Spray Pump 27

28 GLOBAL HEADQUARTERS 3425 East Locust Street Davenport, IA NATIONWIDE SHIPPING LOCATIONS ph: 800.BLAST.IT ( ) ph: fax: GULF STATES HEADQUARTERS 701 East Boulevard Deer Park, TX ph: 800.BLAST.IT ( ) ph: fax: REGIONAL BRANCH OFFICES Iowa Davenport Louisiana Gonzales Lafayette Ohio Youngstown Texas Beaumont Corpus Christi Deer Park Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations ABRASIVES BLASTING COATING DUST COLLECTORS ENGINEERED SYSTEMS RENTAL SAFETY SERVICE & REPAIR VACUUMS CONTACT MARCO 800.BLAST.IT ( ) FAX: Marco is a registered trademark of Marco Group International. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. Literature #206M629_8/29/16