Typical AQ/AL Panelboard
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1 Typical AQ/AL Panelboard Installation Consult instructions NEMA PB-1.1 located in the circuit directory on the front door before installing this panelboard. If necessary, order replacement manual from supplier. Wiring Guidelines (Cu or Al) Use 60 C or 75 C ampacity sized wire on line and neutral and equipment ground terminals. Standard wire sizes listed in this publication may be changed by using alternate terminal kits. Refer to circuit breakers for allowable wire temperature rating, wire size and tightening torque. Neutral rated for 200% panelboard phase current option. Use copper wire only at neutral main lugs - 125A (1) neutral cables 250 mcm maximum - 225A (2) neutral cables 250 mcm maximum - 400A (2) neutral cables 600 mcm maximum - 600A (4) neutral cables 350 mcm maximum Suitable for nonlinear loads, 200% rated neutral, additional Y lugs provided for 200% neutral. Short Circuit Current Rating The panelboard s maximum short circuit interrupting rating in rms symmetrical amperes, is equal to the lowest interrupting rating of any device installed, except as noted in the series rating listed in DEH-40007, with integral or remote main circuit breaker or fusible switch installed upstream of the panelboard. Devices to be installed or replacement units shall be from the same manufacturer, of the same type, and have equal or greater interrupting capacity. Maximum continuous loads on main or branch circuits shall not exceed 80% of the ratings of the listed circuit breakers. Branch breaker straps suitable for 0A maximum. Tripped Breaker If the breaker trips, handle will be in intermediate position. Instructions To Restore Power 1. Move handle to OFF position. 2. Then move handle to ON position. Seismic Rating Meets or Exceeds the Requirements According to IEEE High Level with 1.8 Amplication Factor IBC-2006 Sds = 1.3g, Ss = 200%, Ip = 1.5, for z/h > 0 Sds = 2.0g, Ss = 300%, Ip = 1.5, for z/h = 0 In accordance with ICC-ES-AC156 Polybag Contents A polybag of goods supplied with every panelboard interior contains: Arc flash label DEH Series Ratings, Wiring Diagrams & Circuit Directory Series rating sticker Front installation instructions ANSI PB1 documentation Circuit numbering stickers (1-84) Front and shield mounting screws
2 Torque Tightening Torque Applies to line, neutral and equipment ground terminal AWG Wire Slotted Screw Min Lbs-Ins Max / Hex Size Internal Hex Min Lbs-Ins Max 3/ / / / / Torque Values for Hardware Screw Size Torque (In-Lbs) #4 Steel 16 #10 Plastic 16 #8 Cu/Al/Steel #10-32 Cu/Al/Steel 32 1/4-20 Al/<.150 Thick Cu 44 1/ Thick Cu 60 5/16- Cu/Al/Steel 110 3/8-16 Cu/Al/Steel 220 1/2-13 Cu/Al/Steel 220 Lug Kits Lug Kits for A-Series II Panelboards Rating Pressure Lug Kit Crimp Lug Kit Pressure Lug Kit Wire Range Al/Cu Wire Range Al/Cu Wire Range Cu Only 125A MLA MLT MLR A MLA2 1/0-250 MLT2 2/0-500 MLR2 1/ A Standard - MLA MLT (Cu Only) MLR41 1/0-600 Oversize MLA62 3/0-800 (Main) & (Neutral) A Standard -MLA MLR61 1/0-600 Crimp Tools Wire Crimp Tool All Al & Up to 500 MCM Cu Hubbell Anderson VC MCM Cu Hubbell Anderson VC7 Up to # MCM Cu & #5-750 kcmil Al Burndy Tool Y644HS Neutral Lug Z Holes Wire Size Cu / Al Large 2 / 0-14 Small No Arc fault label included with all interiors to be applied by electrical contractor.
3 Interrupting Ratings - Molded Case Circuit Breakers Circuit Breaker Terminals (Cu-Al) Standard THQB, TXQB, THHQB, THQL, THHQL, TXQL Frame Current Limiting / High Interrupting Poles No. per Pole Per Lug - 1,2,3 1 Fixed to Breaker Terminal 1 Wire Cu-Al (Unless otherwise specified) Range (15-30A) #14-4 Cu or #12-4 Al, (35-100A) #14-10 Cu or #12-1/0 Al - SEH, SEL, SEP 2,3 1 TCAL 1 #12-3/0 Al; #12-3/0 Cu SFHA SFLA, SFPA 2,3 1 TCAL129 1 #8-350kcmil SGHA Molded Case Circuit Breakers Federal Spec UL Listed Interrupting Ratings in ka Construction Frame Trip Range (Amps) Pole AC DC HQ Frame HHQ Frame Standard Frames SGL, SGP 2 1 TCLK TCLK FGN4, FGH4 2,3 1 FCALK3H - SKHA8 SKLA8, SKPA8 2,3 1 C/B Class W-C-375B THQB /0 12a THQL /0 12a ,3 0 12a 10 THQL-AF /0 10 THQL-DF THQL-GF ,2 120/0 10 THQL-HID ,2 120/0 10 THQB-GF ,2 120/0 10 THQB-HID ,2 120/0 10 TXQB ,2 120/0 65 THHQB /0 14a THHQL /0 14a b b 22 THHQL-AF /0 THHQL-DF THHQL-GF /0 22 THHQL-HID ,2 120/0 22 THHQB-GF /0 22 THHQB-HID ,2 120/0 22 TQD ,3 0 12b 10 TJD , b 22 Hi-Break Frames THQD ,3 N/A 22 Spectra RMS SEH SEL SEP SFH SFL SFP RMS Symmetrical AC Volts / Y/ b, 15b a b, 15b a, 22a, 23a a a, 23a b a, 22a b a, 23a a a, 23a SGH , a, 23a SGH , a SGL , a SGP , a SGL ,3 600 a SGP , a SKH , a, 23a SKL ,3 600 a SKP , a Poles are not DC rated 2 Not current limiting breaker type 2 (2/0-400kcmil, Cu) or 2 (2/0-500kcmil, Al) or #6-600kcmil 2 (2/0-400kcmil, Cu) or 2 (2/0-500kcmil, Al) or #6-600kcmil Top Hole #8-400kcmil Cu or #6-500kcmil Al. Bottom hole #2/0-600kcmil Cu & Al TCAL41 1 #4-600kcmil or 2(1/0-250kcmil) TCAL61 2 2/0-500kcmil TCAL81 3 3/0-500kcmil
4 Wiring Space Wiring Space Typical Panelboard Typical Panelboard Front view with Front trim view with removed trim removed Typical Front w/concealed Hinges and Typical Front w/concealed Hinges Trim Adjusting and Trim Screws Adjusting Screws Surface mounting Surface mounting add 1/4 add to inside 1/4 to box inside dimensions box dimensions Flush mounting Flush mounting add 1 1/2 add to 1 inside 1/2 to box inside dimensions box dimensions Typical Box Typical Box For 3/8 Bolt Box Width (Inside) Box Height (Inside) 3 Minimum Wiring Space, From End of Lug to Box Wall, in Inches Minimum Wiring Space, From End of Lug to Box Wall, in Inches Main Lugs Only, to Main Circuit Breaker Main Lugs Only, End to End Wall Wall Frame Phase Lug Main Circuit Breaker Neutral Lug Main rating Main amps rating in amps Frame Type Mounting Mounting Phase Lug Phase Lug Neutral Type To Side Wall Phase Lug Neutral Lug Neutral Lug To Side Wall (20 Wide box) To End To End Wall (20" Wide box) Wall 125A MLO, 100A 125A Main MLO, Breaker 100A Main Breaker TEY, SE TEY, SE Horizontal Horizontal A 225A TFJ, SF TFJ, SFVertical Vertical A 400A (1) SF, SG, FGSF, SG, Vertical FG Vertical (1) A 600A (1) SG SG Vertical Vertical A 4 800A (2) (1) SK SK Vertical Vertical To side wall (1) To side wall (2) Box width is 30 and 7.81 deep 4 Box width is 30 and 7.81 deep Wiring Space Branch Circuit Breakers Wiring Space Branch Circuit Breakers Minimum Wiring Spaces To Branch Circuit Devices Frame No. of Poles Branch Circuit Devices Frame No. of Poles Minimum Side Wiring Wall Spaces (20" Wide To Side Box) Wall (20 Wide Box) Double Double Branched Branched Bolt-on Bolt-on Devices Devices THQL, THHQL, THQL, THQB, THHQB THHQL, THQB, 1,2,3 THHQB 1,2,3 6.5" 6.5" Horizontal Subfeeds Single Branch Mounted TQD, THQD 2,3 5.5" Horizontal Subfeeds Single Branch Mounted TQD, THQD 2,3 5.5" Enclosures Enclosures Box Panel Size Box Front Front Panel Size 7 5 Size Inches (1) Size Inches (2) 6 (3) AB25B 25.5 AF25F,S AB25B 25.5 AF25F,S AB31B 31.5 AF31F,S AB31B 31.5 AF31F,S AF37F,S AB37B 37.5 AF37F,S AF43F,S AB43B 43.5 AF43F,S AF49F,S AB49B 49.5 AF49F,S AB55B AF55F,S AF55F,S AB64B AF64F,S AF64F,S AB76B AF76F,S AF76F,S 5 B suffix provides (1) B suffix blank provides end blank walls. end Order walls. K Order suffix K for suffix endwalls for endwalls with knockouts. with knockouts. (2) Standard boxes are 20" wide by 5.81" deep. 6 Standard boxes (3) Flush are fronts 20 are wide 1 1/2" by 5.81 larger deep. than box. Surface fronts are 1/4" larger. 7 Flush fronts are 1 1/2 larger than box. Surface fronts are 1/4 larger. Box Options Box Options Suffix (1) Painted Box P Suffix 30" wide 11 (2) W Painted Box P NEMA 3R/12/4S/4X 3 or 4 30" wide 12 W NEMA 4X (316 Stainless Steel) 4S NEMA 3R/12/4S/4X 3 or 4 (1) Add to base box product number. NEMA 3RX Door-in-door 3M (2) Includes field installable gutter barrier. NEMA 4X (316 Stainless Steel) 4S 11 Add to base box product number. 12 Permanent Circuit Number Kits Includes field installable gutter barrier APN48 Permanent Circuit Number APN84 Kits APN APN APN APN126 Front Options Front Options Suffix 8 8 Add to base front Screw cover Cat. C No. Suffix catalog (1) number. Front Screw hinged to cover box C D 9 Consists of two lockable Yale 5116 Front w/rosette hinged Lock to box D Y doors one over panel Corbin Yale Lockw/Rosette Lock Y L interior and one over GE 75 Corbin Key Lock15767 Lock L E box wiring gutters. Yale Corbin GE 6075 Key Key Lock Lock E J locks (1) not Add available. to base front Door Corbin within a door 60 Key 9 Lock J P catalog number. 10 Flush only. Available Stainless Door steel within 10 a door (2) P (2) Consists of two lockable and doors one N options. over S with C 30 wide Stainless steel (3) S W panel interior and Nameplate 30 wide WN one over box wiring Screw Nameplate on nameplate N U gutters. Yale locks not available. Metal Screw directory on nameplate U M (3) Flush only. Available Metal directory M with C and N options. Stainless Steel Enclosures Stainless Steel Enclosures Dimensions (inches) Cat No. HDimensions (inches) D Cat No. UL Standard CSA Labeled H W D UL Standard CSA Labeled AB254S AB254AS AB254S AB254AS AB254DWS AB254DWAS AB254DWS AB254DWAS AB314S AB314AS AB314S AB314AS AB314DWS AB314DWS AB314DWAS AB314DWAS AB374S AB374S AB374AS AB374AS AB374DWS AB374DWS AB374DWAS AB374DWAS AB434S AB434S AB434AS AB434AS AB434DWS AB434DWS AB434DWAS AB434DWAS AB494S AB494S AB494AS AB494AS AB494DWS AB494DWS AB494DWAS AB494DWAS AB554S AB554S AB554AS AB554AS AB554DWS AB554DWS AB554DWAS AB554DWAS AB644S AB644S AB644AS AB644AS AB644DWS AB644DWS AB644DWAS AB644DWAS AB764S AB764AS AB764S AB764AS AB764DWS AB764DWAS AB764DWS AB764DWAS
5 Accessories Field Installed Kits/Replacement Parts Filler Plates Breaker Type THQB/THHQB/THQL THHQL/TEY TQD/THQD/TED4/SE/FB Endwall Kits TQLFP1 TEDFP1 Breaker Mounting Hardware Kits For mounting breaker in existing space Breaker Type TED/THED4/SE TQD/THQD FB Field installed. 1 each, for standard 20 w x 5.81 d boxes. Type Blank Knockout ABEW2 ABEW2 ASPTED3P ASPTQD3P ASPFB12P Equipment Grounds AEBG AEIG ASPGIBC AEBGC Item Metal Equipment Ground Aluminum Equipment Ground Copper Equipment Ground Bonded Extruded Bonded Extruded Bonded Extruded Isolated Main Lug Bonded Extruded Bonded Extruded Isolated Insulated Isolated AEIGC Wire Range (1) #6-350MCM (2) #6-250MCM (1) #4-350MCM (1) #6-250MCM 2/0 max. TGL2 EGS12 AEBG AEIG TGL2 TGC2 AEBGC AEIGC ASPGIBC Parts Directory Card Replacement Lock with Std. Key Replacement Lock with GE75 Key Additional Keys for Above Lock Circuit Numbering Strips 1-48 Circuit Numbering Strips Circuit Numbering Strips Adhesive Backed Lamicoid Nameplate 3/4" x 3" Metal Directory Card Holder Directory Card Holder Delta Hi-leg Conversion Kit, to Add B-Phase Plug on AL Panels Bolt on AE/AQ Panels NEMA 3R/12 Tamper Proof Tork Screw Kit 2P to 3P TQD Conv. Kit 2P to 3P SF Conv. Kit for horizontal subfeed AD 25 to 65 kaic Barrier kit Service Entrance Kit 2 wire Relay Kit Yale Lock Kit Corbin Lock Kit 2-3 pole TQD Mechanical Interlock AQ/AL/AE Rail Bracket Front Flush Adjust Kit AE Front Mounting Kit AQ/AL Front Mounting Kit AD Front Mounting Kit Front Hinge to Box Mounting Kit Front Extension Mounting Kit Box Extensions Bolts to box with or without endwall in place. Extensions can be combined to obtain lengths greater than and inches. Box Width and Depth Bonding Kits For Split & Load End Neutral For 225A Horizontal Neutrals 225A Horizontal Neutral To Convert 3W to 4W 125/225A Horizontal Neutral Conversion from Service Entrance to Non-Service Entrance 125/225A Horizontal Neutral to Convert from Non-Service Entrance to Service Entrance Box Mounting Flush 343L886G16 343L886G13 ASP225HNCP ASPHNCPSENOT 20 x 5.81 Surface ASPHNCPSE Installation & Maintenance Kit Order catalog number PROCARE. Kit includes: (5) filler plate hardware kits (9) bus stud nuts (5) MLA1 filler plates (2) 225A phase barriers (2) feed-thru barriers (1) 400/600A phase barrier (50) directory cards/rating books (50) circuit number strips (1-48) (50) circuit number strips (43-84) (5) standard locks & keys (50) deadfront screws (10) AQ/AE front hardware kits (10) AD front hardware kits (50) service disconnect labels (50) main labels 139C5612P3 569B737P1 569B737P2 569B737P5 569B806G1 569B806G2 569B806G3 315A7190P1 139C5491G1 139C5491P4 APHBL APHBQ NEMATRX ASP2PTQD3P ASP2PTFJ3P ASP25AD65KA1 ASPSERENT ASP2WRelay ASPYALE47 ASPCORBNTEU1 TQDFM1 ASPAQLEBKT ASPFLUSHADJ 139C5720G3 139C5720G6 139C5728G9 139C5700G6 139C5700G11 Flush 30 x 5.81 Surface Flush 30 x 7.81 Surface Box Extension Length (Inches) ABX2509F ABX25F ABX25F ABX2509S ABX25S ABX25S ABX2531S ABX2537S ABX2543S ABX2549S ABX2555S ABX2564S ABX2576S ABX35F ABX35F ABX35S ABX35S ABX37F ABX37F ABX37S ABX37S Box Extension Covers Only 10 covers per kit 9" Covers Surface 9" Covers Flush " Covers Surface " Covers Flush 64" to 76" Covers Surface 64" to 76" Covers Flush ASPABX09S ASPABX09F ASPABXS ASPABXF ASPABX20S ASPABX20F
6 Specifications A-Series Panelboards and branch breakers meet or exceed the following standards and specifications: UL 50 Cabinets and Boxes UL 67 Panelboards UL 489 Circuit Breakers NEMA AB-1 Circuit Breakers NEMA PB-1 and PB-1.1 Panelboards US Federal Spec W-P.115B Panelboards US Federal Spec W-C375b Gen Circuit Breakers Boxes Galvanized steel Blank end walls are standard; knockouts are available when specified Boxes furnished with provisions for ground bus as standard Fronts Finished in ANSI-61 grey polyester powder coat paint. Equipped with corrosion-resistant Valox combination catch and lock door latch (doors over 48 high provided with 2 latches) Equipped with concealed hinges and trim adjusting screws Directory holder permanently mounted to door Panels Dead front construction Interiors are factory assembled on rigid steel frames Metal gages in accordance with UL and NEMA standards Solderless, anti-turn main lugs suitable for copper or aluminium wires are front removable and branch straps are silver-plated copper fully rated at 100 amperes Main bus is aluminum with copper branch connections unless otherwise specified Main disconnect device is identified when supplied, and numbers are provided for branch circuits Interior base assemblies are Noryl and provide breaker mounting and busbar insulation Publications E-DET-465 DE-42 DEH DEH 047 DEH 059 DEH 060 DEH 061 DEH 065 Certification of Seismic Compliance Typical AL/AQ Panelboard Technical Information Lighting Panels Rating Labels, Wiring Diagrams and Circuit Directory TED, THED, SED, SHE, SEL, SEP Circuit Breaker Mounting Instructions SGH, SFL, SFP Circuit Breaker Mounting Instructions SGH, SGL, SGP Circuit Breaker Mounting Instructions SKH, SKL, SKP Circuit Breaker Mounting Instructions TQD, THQD Circuit Breaker Mounting Instructions GE 41 Woodford Avenue Plainville, CT Information provided is subject to change without notice. Please verify all details with GE. All values are design or typical values when measured under laboratory conditions, and GE makes no warranty or guarantee, express or implied, that such performance will be obtained under end-use conditions. 2017, General Electric Company and/or its affiliates. All rights reserved DE-42C
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