Browns Gas Kit for Two Wheeler

Transcription

1 Product Guide/ Manual for Browns Gas Kit for Two Wheeler 1

2 Browns Gas Kit for 2 wheelers with engine size upto 150CC. HOW TO CONNECT: 1) Connect Black Wire To Ground / Earth 2) Connect Red Wire to Ignition Switch Or Break Light Wire in such a way that it turns ON when Ignition ON or Break Light OFF. The LED in the Controller Circuit will glow, when Ignition ON. Electrical Connections: 2

3 NOTE: 1) The Controller Circuit of the BROWNS GAS Kit runs on 12VDC as Input, which is a general standard in most 2-wheelers. 2) When connected correctly RED Wire to +ve and BLACK wire to ve, the LED placed on the Controller circuit glows. If it doesn t pls. check the connections and the controller circuit for any wrong connection or damage. 3) The electrical connections for BROWNS GAS Kit remain the same for vehicles with a battery or without battery. 4) Connect the Red wire to ON terminal of the Ignition switch and Black wire to Ground. Optionally, connect the controller circuit with 2-Wheeler s Breaking Light such that when Breaks are applied, power to Controller circuit is turned OFF. 3

4 Mechanical Connections: 1) Make a 4 mm Hole on the Rubber Hose which connects Air Filer and Carburetor. Fix the one end of the Gas Pipe into the hole and glue it with Araldite. Let it cure for 2 Hrs. in the same position and make sure that it is glued tight. Make sure that leakage of gas is not taking place. Do not use any other adhesive glue, but Araldite. 2) Remove the Blue lock pin from the elbow on the Cell and then remove the White Rod. 3) Press Insert the open end of Blue tube in the Elbow on the Cell and put back the Blue Lock Pin. 4) This Cell uses a special liquid solution. Check the level of liquid every 30 days and refill the cell if required. 4

5 5) Take all necessary precautions to check and prevent leakage of gas. It is HIGHLY INFLAMMABLE and dangerous when catches fire. 6) Use good quality Silicon sealant (e.g. Anabond 666) at joints where Blue tube is press inserted into an elbow, to avoid any leakage. 7) Cut extra length of Blue tube, if not required. Also, use only required length of electrical wires. We have provided extra length of electrical wires and gas tube, to be used as spares. Where to Install Cell and Controller: 1) After connecting the Controller Circuit and testing it for correct operation, mount the Controller Circuit box on a suitable place inside the tool box empty space or any other place. 2) The Cell can be mounted near the Carburetor using a Cable Tie/ clamp. 3) Make sure that Cell is fixed firmly so that it does not move while on the bumpy road. 4) Make Sure that when the vehicle Ignition is Switched ON, the cell starts producing Gas Bubbles and when the vehicle Ignition is Switched OFF, the gas Bubbles Stop. Carburetor Settings : After having installed the Cell and electrical connections made properly, you are required to set the carburetor correctly to achieve better mileage. 1) Start the vehicle and run it idle for 1-2 minutes. 2) Release the Air Control Valve to allow for maximum air intake. Run the vehicle for few minutes to ensure that the engine doesn t stop abruptly.. 3) Now adjust the Fuel Control Valve so that the fuel supply is decreased to minimal and engine runs in idle condition smoothly. 4) Adjust the Air Control Valve accordingly to run the engine smoothly in idle condition. Finer setting of fuel supply will result in increased mileage of the vehicle. 5

6 5) Make sure to Fine Tune the Air Control Valve and Fuel Control Valve after running the vehicle for every Kms until better mileage is achieved. As the carbon deposits on the inside wall of the engine is removed, the vehicle performance will increase gradually. 6) Trick is to find Fine setting by Allow Maximum Air at maximum RPM and Reduce Fuel Supply. 7) Monitor the performance over 1000 Kms of running vehicle. 8) Test your vehicle for Exhaust Emission, Mileage, Engine Power Test (Dyno Test) Before and After installing the kit. WARNINGS : 1) This product is suitable for engine size of 150CC only. 2) This product suitable for vehicles which use Carburetor and not the Fuel Injector. 3) This product is EXPERIMENTAL ONLY and is NOT SOLD for commercial use by anyone. Pls. share the results of your experiments with us to support out future research and development of BROWNS GAS Technology. 4) We DONOT make any claims on increase in mileage, power, life of the engine, etc. whatsoever. As a researcher, we are just trying to develop/ test a new technology and as a fellow researcher or a techno-savvy individual, you are supporting our efforts. Pls. DONOT try this product if, you do not understand the risk associated. If you do, we shall not be liable for any claims and damages. The BROWNS GAS Kit for 2Wheelers contain: 1. Fuel Cell 2. Electronic Controller Unit with wires 3. Flexible Pipe 4. Installation Manual 6

7 TEST RESULTS Name of Owner Address Mobile/ Vehicle Regi. No. Engine Size Model No. Make HONDA/ BAJA/ HERO HONDA/ Year of Mfg. TVS/ YAMAHA/ Fuel Used Petrol / Diesel / High Quality Petrol / CNG / LPG / Sl. Date Petrol Start End Mileage Emissio Power / Engine Filled Kms Kms (Kms/Ltr) ns Torque Noise (Ltr) (db) 1* 2* 3*

8 * Values before Installing the Kit. Pls. send a copy of this Test Report to us to help us undertake further research of the technology. 8