WORKMATE TM Portable Generators

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1 Owner s Guide for WORKMATE TM Portable Generators We are pleased to advise that your ADVANCED POWER WORKMATE Portable Generator Set is covered by warranty for a period of 36 months* from the date of its original purchase. Refer to the engine operation manual for additional engine warranty details. This warranty is subject to the terms and conditions of the respective manufacturers and covers defects occurring under normal operating conditions caused by faulty materials or workmanship. Excluded from this warranty are normal maintenance items, consumable parts and euipment subjected to misuse, abuse, lack of maintenance or damage due to unauthorised servicing. For warranty service, the euipment must be returned, freight pre-paid to an authorised Advanced Power service agent. Should you reuire warranty service or maintenance, please contact MPower on *24 Months engine warranty on Vanguard powered sets AWARD WINNERS FOR EXCELLENCE IN DESIGN OF GENERATORS

2 Important Information for all owners of ADVANCE POWER WORKMATE PORTABLE GENERATORS Thank you for purchasing an ADVANCED POWER WORKMATE PORTABLE GENERATOR. We have prepared this handbook to make it easier and safer for you to use and care for your Workmate Portable Generator. Please read this handbook carefully as it contains important information which may prevent serious personal injury or euipment damage. Please read this leaflet in conjunction with the additional engine maintenance information which can be found in the accompanying engine owners manual. DANGER TOXIC FUMES DO NOT operate generator in an enclosed space. Breathing exhaust gases that contain carbon monoxide, a colorless and odourless gas, can cause loss of consciousness and may lead to death. Ensure generator is positioned in an open well-ventilated area. The generator must not be transported with any fuel in the tank or carburettor in an enclosed vehicle. Fume can impair your judgement and can result in an explosion. DANGER ELECTRIC SHOCK Generator electrical output can cause a serious shock or electrocution if misused. DO NOT operate electrical appliances in wet conditions. Do not use the generator in the rain. Never connect your generator to a building electrical system unless an isolation transfer switch has been installed. All wiring work associated with the connection of the generator to a fixed wiring installation must be carried out by a licensed electrical contractor and must be in accordance with individual state regulation. WARNING FIRE AND BURN HAZARDS Stop engine and allow to cool before filling with petrol or diesel. You may be seriously injured by fire if fuel is spilt and ignites. Do not over fill the fuel tank. Make sure any spilled fuel is dry before starting the engine. Contact with hot engine or exhaust can cause serious burns. Let engine cool before transporting or storing the generator. Only use approved fuel containers and store in an appropriate manner. 2

3 Your ADVANCE POWER WORKMATE PORTABLE GENERATOR has been run, tested and tuned for optimum performance at the factory prior to despatch. All fuel and oil has been drained for safe transport purposes. DO NOT START YOUR WORKMATE PORTABLE GENERATOR UNTIL YOU CORRECTLY FILL ENGINE CRANKCASE WITH OIL. DO NOT ADJUST THE ENGINE SPEED. HINTS FOR SAFE OPERATION AND BEST PERFORMANCE FILL CRANKCASE WITH OIL as recommended in the engine owner s manual. Check oil level daily. DO NOT USE FRICTION MODIFIED OILS USE ONLY FRESH QUALITY FUEL in your Advance Power Workmate Generator. DO NOT use fuel that has been stored for several weeks DO NOT ADJUST OPERATING SPEED this has been factory set. Alteration will vary the output voltage and freuency, which will cause damage to your appliances and/or generator and void your warranty. DO NOT DISCONNECT THE LOW OIL SENDER LEAD/WIRE. THIS WILL CAUSE DAMAGE TO YOUR GENERATOR AND VOID THE UNITS WARRANTY DO NOT OPERATE YOUR PETROL/DIESEL DRIVEN GENERATOR AT LESS THAN 1/3 FULL LOAD for long periods. Light loading can cause glazing of the cylinder bore and cause increased carbon build up in combustion chambers. After long periods of operation at light loads, the generator should be operated for 5 minutes at 75% load or more of its rated capacity to disperse carbon build-up in the combustion chamber. When STARTING and STOPPING your Workmate Portable Generator, TURN OFF ALL CONNECTED APPLIANCES ESPECIALLY INDUCTION MOTOR DRIVEN APPLIANCES such as refrigerators, water pumps, air conditioners, workshop machinery and electronic appliances such as TV sets. Damage may occur to these appliances due to the high/ low voltage output from the generator under starting and stopping situations. DO NOT OPERATE YOUR WORKMATE PORTABLE GENERATOR IN AN ENCLOSED AREA. Your generator reuires ample circulation of cooling air. PROTECT YOUR GENERATOR FROM WATER AND RAIN. Water ingress will damage components and cause corrosion, voiding your Advanced Power warranty When using your generator to provide power for 240Volt AC appliances USE CORRECT SIZED FLEXIBLE POWER CABLES. Do not use light domestic extension leads for high power loadings or over long distances. Damage to your appliances and/or generator may result from excessive voltage drop in the cable. Where appliances are to be directly plugged into the generator s 240 Volt AC power outlet it is recommended that OVER-CURRENT PROTECTIVE DEVICES BE INSTALLED in the active lead DO NOT EARTH GENERATOR FRAME via an earth stake or other means. Refer to individual site, work place or state regulations for generator EARTH STAKE reuirements. DO NOT REMOVE ANY BATTERY CONNECTION WHILE THE ENGINE IS RUNNING GENERATOR STORAGE When your Generator is to be stored for several weeks without use: Drain the carburettor by running the engine with the FUEL VALVE OFF until it stops. Ensure no appliance is connected to the Generator during this operation Pull start rope gently till slight resistance is felt to ensure the engine valves are closed. Store in a DRY and CLEAN location. For longer storage procedures, see the engine owners manual. When transporting the Generator always TURN OFF THE FUEL VALVE, if fitted 3

4 BATTERY CHARGING (IF FITTED) OPTIONS AND ACCESSORIES Your Workmate Portable Generator is fitted with a 12 VDC trickle charger. To charge your battery, ensure your generator is turned off and connect the battery using appropriate battery leads. Make sure the red lead connects to the positive (+) terminal of the battery and black to the negative (-). Start your generator and your battery is now being charged. Not suitable for batteries above 100 amp hour. NOTE, output is not regulated and connection of small batteries for long periods of time may cause damage to the battery. Welding Leads (250amp) Lifting Eye Heavy Duty 4 Wheel Trolley Kit 2 Wheel Trolley Kit (4 Wheel Kit Available) Earth Leakage & Weather Proof Outlets Battery For Electric Start Models Earth Stake Containment Tray OPTIONAL BATTERY All electric start sets are fitted with a battery mounting bracket and two leads. The optional battery is a heavy duty pre-charged 12 VDC maintenance free, sealed gel, deep cycle Battery. ELECTRIC START MODELS BATTERY INSTALLATION Mount the battery into the provided battery holder. Secure in place by applying a gentle pressure with the battery holder clamp nuts. Making sure the start key is in the off position, attach the red battery cable to the positive (+) terminal of the battery. Then attach the black cable to the negative (-) terminal of the battery. The engine will recharge your battery during normal operating periods. Should your battery need additional recharging due to lack of use, a regulated battery charger may be used. If this is necessary, disconnect the battery cables before connecting the charger. Ensure you connect the positive and negative leads to the corresponding terminals at all times. Reversal of leads may cause damage to your euipment. 4

5 PETROL ENGINE STARTING OPERATION 1 Refer to engine owners manual. Fill crankcase with oil as nominated in engine manual. - Place your generator on level ground. - Remove plug or dipstick - Fill crankcase slowly to the point of overflowing or correct level on dipstick. Replace plug or dipstick securely. 2 Pull engine over several times to ensure there has been no damage during transit. 3 Switch off electrical power outlets. 4 Turn fuel valve ON. 5 Close choke - push lever in direction of arrow. It is normal to use the choke when starting the generator from cold. 6 DO NOT ADJUST THROTTLE SETTING. It has been factory set and locked at the correct speed. 7 Set the ON/OFF switch to the ON position. 8 RECOIL/ROPE START Pull the starter handle until slight resistance is felt, then pull briskly. Allow rope to recoil slowly. ELECTRIC START - Press start button or turn key to start. Do not operate starter for more than about 10 seconds at a time. Allow 60 seconds rest after 2 starting attempts. 9 When engine starts, progressively OPEN THE CHOKE until engine runs smoothly. 10 Allow engine to warm up for about 3 minutes before applying high loadings to your generator. 11 lf engine fails to start after several attempts, fuel flooding may have occurred. Open the choke, try starting engine several times, then repeat starting procedure. TO STOP ENGINE - Move start/stop switch or key to off posistion DIESEL ENGINE STARTING OPERATION 1 Refer to engine owners manual. Fill crankcase with oil as nominated in engine manual. - Place your generator on level ground. - Remove plug or dipstick - Fill crankcase slowly to the point of overflowing or correct level on dipstick. Replace plug or dipstick securely. 2 Pull engine over several times to ensure there has been no damage during transit. 3 Set decompression lever if fitted 4 Turn fuel valve ON. 5 Set speed control to start setting 50% if fitted (refer engine owner s manual) 6 Set the ON/OFF switch to the ON position. 7 RECOIL/ROPE START Pull the starter handle until slight resistance is felt, then pull briskly. Allow rope to recoil slowly. ELECTRIC START - Press start button or turn key to start. Do not operate starter for more than about 10 seconds at a time. Allow 60 seconds rest after 2 starting attempts 8 Run engine at idle speed for 3 minutes to allow it to warm up. 9 Set speed control to run position (Max) before applying load if fitted (refer engine owner s manual) TO STOP ENGINE - Turn fuel valve to off position, then turn ignition key to off position. 5

6 ENGINE & ALTERNATOR SERVICE. IF ENGINE SERVICE OR REPAIR IS NEEDED, CONTACT AN AUTHORISED ENGINE SERVICE CENTRE. TO SERVE YOU PROMPTLY AND EFFICIENTLY, THE SERVICE CENTRE WILL NEED THE MODEL, TYPE AND ESPECIALLY THE SERIAL NUMBER OF YOUR ENGINE.. Each Authorised Service Centre is euipped with special service tools and trained mechanics to ensure expert service or repair on all engines Major engine repairs should not be attempted without the proper tools and a thorough knowledge of engine repair procedures. NOTE: (1) Service more freuently when used in dusty areas. (2) Daily checks to be performed by the operator, all periodic servicing to be carried out by an authorised service agent. 6

7 WORKMATE GENERATOR FINAL QUALITY INSPECTION MODEL:... ALT:... SERIAL No:... DATE:... Engine Alternator / Welder Standard/Weather-proof Outlets Mounting Frame A/V Mounts Nameplate Stamped & Fitted Engine to Alternator Assembly Engine/Alternator to Frame Assembly Paint Finish Test Procedure Fuel & Oil Drained Labels Correct & Secure All Bolts Tensioned Nyloc Nuts Correctly Fitted All Documents Included Electrical Connections Battery Charge & Fuse Protection Signed:... This certificate to be completed and signed by the person responsible for the final test and inspection procedure and packed with the completed generator set. 7

8 Service Log Book Interval Service Agent First Month Or 20 hr. 6 Month or 100 hr. 12 Month or 200 hr. 18 Month or 300 hr. 24 Month or 400 hr. 30 Month or 500 hr. 36 month or 600 hr. A Division of MPower Products Pty Ltd 10 Williamson Road, Ingleburn, NSW 2565 T: F: E: portables@mpower.com.au ABN

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