690 SUPERMOTO BLACK USA 2007

Transcription

1 SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF9775G3EN ENGLISH

2 INDEX FRONT FORK, TRIPLE CLAMP FRONT FORK DISSASEMBLED HANDLEBAR, CONTROLS FRAME 4x 5x 6x 7x SIDE / CENTER STAND MONOSHOCK PRO LEVER LINKING SWING ARM 9x 10x 11x 12x EXHAUST SYSTEM AIR FILTER TANK, SEAT, COVER FUEL PUMP 13x 14x 15x 16x 1

3 INDEX MASK, FENDERS DECAL FRONT WHEEL REAR WHEEL 17x 19x 20x 21x WIRING HARNESS BATTERY HAND BRAKE CYLINDER REAR BRAKE CONTROL 22x 23x 24x 25x BRAKE CALIPER FRONT BRAKE CALIPER REAR LIGHTING SYSTEM INSTRUMENTS, LOCK SYSTEM 26x 27x 28x 29x 2

4 INDEX EVAPORATIVE CANISTER SPECIAL TOOLS ACCESSORIES KIT 30x 31x 32x x x x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM- SPORTMOTORCYCLE AG, Mattighofen only. x 3

5 FRONT FORK, TRIPLE CLAMP C07 FORK WP USD 48MM SM AH SCREW DIN6912-M10X HH COLLAR SCREW M 8X30 WS= AH SCREW DIN0912-M 8X HH COLLAR SCREW M 5X20 WS= SELF LOCKING NUT DIN0985-M CLAMP BRAKE HOSE S BOTTOM TRIPLE CLAMP CPL FORK TUBE LC8 ADV S TOP TRIPLE CLAMP 54MM STEER.HEAD SCREW M20X1,5 WS= S HANDLEBAR CLAMP 28MM S HANDLEBAR SUPPORT 28MM WASHER 10,5X32X RUBBER BUSHING SELF LOCK.NUT DIN0982-M10 HIGH SPACER TUBE 10,2X12X TAPERED ROLLER BEARING CPL O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP STEERING HEAD COVER BUSHING MUD FLAP AH SCREW DIN6912 M6X SPLASH PROTECTOR BLACK MATT / C * NEW PART X AS REQUIRED 4

6 FRONT FORK DISSASEMBLED S1 AXLE CLAMP R/S CPL S1 AXLE CLAMP L/S CPL S SPRING 5,2N/MM L=415 D=5, COPPER WASHER 12X16X1, SPACER 42X26,5X2, SPACER 42X26,5X SPACER 42X26,5X SPACER 42X26,5X1, S SCREW CAP M51X1,5 CPL S1 CARTRIDGE CPl OUTER TUBE L=500MM D=54/ R14011 REPAIR-KIT GASKET S1 FORK OIL SAE T511 SILICONE GREASE F. DUST STRI DU-BUSH D47XD49X20DDL DU-BUSH D48XD52X12DDL SUPPORT RING 50 X 57,6 X 1, OIL SEAL RING 48X57,8X9, LOCK WASHER SB DUST CAP D=48 58,4X11, / C * NEW PART X AS REQUIRED 5

7 HANDLEBAR, CONTROLS HANDLEBAR D=28MM VIBRATIONS ABSORBER AH SCREW DIN0912-M 6X THROTTLE GRIP CPL GRIPP SET THROTTLE CABLE SUPPORT FOR MIRROR LC4 ' REVIEW MIRROR L/S REVIEW MIRROR R/S MASTER CYLINDER CPL CLAMP MIRROR WITH CLAMP HH COLLAR SCREW M 6X20 WS= FLAT HEAD SCREW DIN0965-M 4X COVER FOR HYDR. CLUTCH ' RUBBER FOR RESERVOIR ' REP.SET PISTON CLUT.HYDR PROTECT.CAP FOR LEVER PERCH' SPRING FOR CLUTCH LEVER CLUTCH LEVER LONG CPL LEVER SCREW CPL ' CLUTCH PIPE OIL FOR HYD. CLUTCH 75ML CLUTCH SWITCH LIGHT SWITCH START-STOP SWITCH AD LC / C * NEW PART X AS REQUIRED 6

8 FRAME FRAME "EE07" BLACK MATT CONNECTION BRACKET ENG. L/S CONNECTION BRACKET ENG. R/S AH SCREW DIN912 M8X SPECIAL SCREW M10X115 ISK SCREW COLLAR NUT M10 WS= CHAIN SLIDING PIECE BUSHING 8,2X10X HH COLLAR SCREW M 8X30 WS= WASHER DIN0125-A 8, S FLAT HEAD SCREW M. ISA45 M8X PLUG SFL SUB FRAME PLATINUM FL.HEAD SCREW M10X1,25 L= S FOOTREST BRACKET REAR L/S S FOOTREST BRACKET REAR R/S S FOOTREST CARRIER L/S S FOOTREST CARRIER R/S AH SCREW DIN0912-M 8X FLAT HEAD SCREW DIN7991-M 8X AH SCREW DIN912 M8x FOOTREST CPL. L/S REAR FOOTREST CPL. R/S REAR BOLT FOR FOOTREST REAR TAB WASHER DIN6799-RS 6, ENGAGE PANEL FOOTREST R/S ENGAGE PANEL FOOTREST L/S FOOTREST L/S+R/S CPL FOOT PED L/S SILVER FOOT PED R/S SILVER BOLT FOR FOOT PED FOOTREST SPRING L/S & R/S WASHER DIN0125-A10, PIN DIN0094-3,2X25 STEEL FOOTREST RUBBER FRONT L/S / C * NEW PART X AS REQUIRED 7

9 FRAME FOOTREST RUBBER FRONT R/S CLOSING PANEL FRONT L/S R/S SELF LOCKING NUT DIN0985-M / C * NEW PART X AS REQUIRED 8

10 SIDE / CENTER STAND SIDE STAND L=293MM SPRING L=116 MM SCREW F. SIDE STAND M10X31, SPE. SCREW SIDE STAND SPRING MAGNET HOLDER HH COLLAR SCREW M 6X12 WS= SIDESTAND BRACKET FORGING SPECIAL SCREW M6X16 WS= HH COLLAR SCREW M 8X16 WS= SIDE STAND SENSOR CYL.HEAD SCREW DIN0084-M 4X8 A / C * NEW PART X AS REQUIRED 9

11 MONOSHOCK C07 MONOSHOCK SM SCREW M 10 L=53MM S SPRING (61) D=11, COUNTERNUT ADJUSTING NUT SPRING RETAINER H=15 D= R15005 REPAIR KIT GASKET R15006 REPAIR KIT BEARINGS S1 SHOCK ABSORBER FLUID 5 LT ' S1 MOUNT EYE CPL S MONOSHOCK TOP SCREW M5 C.K. RVS SEAL D5,21XD8,38X1, CIRCLIP 49X1, / C * NEW PART X AS REQUIRED 10

12 PRO LEVER LINKING NEEDLE BUSH HK BUSHING SLEEVE 15 X 20 X STEEL WASHER 15,2X19X0, SHAFT SEAL RING 25X32X SPAC.F.SHAFT SEALRING 15X25X SPACER SLEEVE 15X20X BEARING BUSHING SETTING LEVER CPL INTERMEDIATE LEVER CPL BOLT CPL BOLT KPL SELF LOCKING NUT M14X1,5 WS= PLASTIC CAP SFL / C * NEW PART X AS REQUIRED 11

13 SWING ARM SWING SM CPL BUCKET F. SHAFT SEAL RING SHAFT SEAL RING 25X32X BEARING SLEEVE 17X22X38, NEEDLE BEARING HK2212V STOP DISK 22,2X31,7X CHAIN SLIDING PROTECTION BUCKET HH COLLAR SCREW M 6X8 WS= RET. CLAMP F. BRAKE HOSE BLACK HH COLLAR SCREW M 5X12 WS= CHAIN GUARD SPECIAL SCREW T60 6X30 WS= BUSHING MUD FLAP AH SCREW DIN6912 M6X MUD FLAP SWING ARM BOLT L=272MM SELF LOCK.NUT M16X1,5 WS= WASHER ADJUSTING RING M24X1, PLASTIC CAP / C * NEW PART X AS REQUIRED 12

14 EXHAUST SYSTEM EXHAUST MANIFOLD EXHAUST GASKET SPACER BUSH. 8,5X15X7, SELF LOCKING NUT M 8 CU LAMBDA SENSOR BRACKET CPL HH COLLAR SCREW M 8X16 WS= SLEEVE SILENCER SUPPORT RUBBER SILENCER SUPPORT BRACKET FOR SILENCER HH COLLAR SCREW M 8X30 WS= EXHAUST BRACKET RUBBER BLACK EXHAUST GASKET SILENCER L/S SM-USA SILENCER R/S SM-USA BUSHING 8MM F. EXHAUST SUPPORT WASHER DIN9021-A 8, THERMAL SHIELD L/S THERMAL SHIELD R/S SCREW TORX M5X TOOTH LOCK WASHER DIN6797-J DAMP. COMPON. SILICONE GREY / C * NEW PART X AS REQUIRED 13

15 AIR FILTER AIRBOX UPPER-PART FILTERBOX SUPPORT CROSS INTAKE TRUMPET GASKET FILTER BOX COVER FILTER BOX COVER HH COLLAR SCREW M 5X10 WS= HH COLLAR SCREW M 5X20 WS= SPECIAL SCREW T60 6X30 WS= SCREW TORX M5X METAMOL FOR AIR FILTER BOX HOSE SLS AIRFILTERBOX HOSE OIL SEPARATOR - BREATH HOSE CLAMP 50-70MM AIRBOX LOWER-PART INTAKE SNORKEL SCREW FOR PLASTIC 50X PLUG SFL AH SCREW DIN0912-M 5X GASKET FILTER BOX FILTER FRAME AIRFILTER AIRBOX MIDDLE-PART OIL SEPARATOR FOAM CABLE TIE 200/3,6MM BLACK / C * NEW PART X AS REQUIRED 14

16 TANK, SEAT, COVER A FUEL TANK BLACK CPL TANK PLUG KEY BLANK LC4/DUKE/LC HOSE NBR 5,4X9,4 PER METER x ONLY FOR USA SCREW FOR SEAT M6X11,5/ AH SCREW DIN0912-M 8X BEARING BUSHING OUTSIDE TANK RUBBER BUSHING RUBBER BUFFER SPECIAL SCREW M GAS-LEVEL SENSOR ADV AH SCREW DIN0912-M 5X HOSE 7,5X13,5 PER METER x HH COLLAR SCREW M 6X12 WS= FUEL COCK CPL. SMALL RALLYE' O-RING 11X1,8 NBR CLUTCH CPC BLACK PLUG CPC BLACK O-RING VITON F. PLUG CPC SPOILER L/S BLACK SPOILER R/S BLACK HH COLLAR SCREW M 6X10 WS= SPECIAL WASHER D=16,5MM AH SCREW DIN6912 M6X VARIABLE ONE-EAR CLAMP 15,3MM VARIABLE ONE-EAR CLAMP 14,2 MM SEAT BLACK SEAT COVER LOW SEAT LOCK OVAL HEAD SCREW DIN0966-M 5X HH COLLAR SCREW M 5X12 WS= SEAT RUBBER 6 MM SEAT RUBBER 10 MM RUBBER SLEEVE F.SEAT LOCK ' / C * NEW PART X AS REQUIRED 15

17 FUEL PUMP SEALINGS KIT FILTER KIT FUEL PUMP WITH FLANGE CPL PRESSURE REGULATOR CPL HYDRAULIC CONNECTOR CPL HOSE 7,5X13,5 PER METER x VARIABLE ONE-EAR CLAMP 15,3MM CLUTCH CPC BLACK O-RING VITON F. PLUG CPC PLUG CPC BLACK HH COLLAR SCREW M 5X16 WS= / C * NEW PART X AS REQUIRED 16

18 MASK, FENDERS HEAD LIGHT MASK BLACK RANGE CHANGE METAL NUT M RUBBER SLEEVE D=8MM OPEN COLLAR BUSHING 6,1X8,1X14X HH COLLAR SCREW M 6X25 WS= SIDE REFLECTOR YELLOW 03 2 ONLY FOR USA+AUS+UK REAR FENDER BLACK MATT SIDE COVER L/S BLACK SIDE COVER R/S BLACK RANGE CHANGE METAL NUT M WASHER REAR-UT D=14MM SCREW M5X14 TORX EJOT PT SCREW K60X20 WS= STORAGE COMPARTMENT RUBBER L=145MM MUD FLAP BUCKET HH COLLAR SCREW M 6X8 WS= HAND GRIP L/S HAND GRIP R/S SCREW FOR PLASTIC 50X FLAT HEAD SCREW ISO10642 M8X SPACER SUB FRAME FRONT L/S SPACER SUB FRAME FRONT R/S SPACER SUB FRAME REAR L/S SPACER SUB FRAME REAR R/S NUMBER PLATE CARRIER TOP NUMBER PLATE CARRIER WASHER DIN9021-A 6, HH COLLAR SCREW M 6X35 WS= HH COLLAR SCREW M 6X20 WS= SPECIAL SCREW T60 6X30 WS= EJOT PT SCREW K60X20 WS= LICENCE FITTING HH COLLAR SCREW M 6X15 WS= / C * NEW PART X AS REQUIRED 17

19 MASK, FENDERS WASHER DIN9021-A 6, SELF LOCK. NUT DIN0985-M OVAL HEAD SCREW DIN0966-M 5X WASHER 6MM WASHER DIN0125-A 5, SELF LOCKING NUT DIN0985-M REFLECTOR RED LC4 ' BRACKET FOR REFLECTOR BRACKET SIDE REFLECTOR SIDE REFLECTOR RED REAR 1 ONLY FOR USA / C * NEW PART X AS REQUIRED 18

20 DECAL DECAL SET 690 SM BLACK / C * NEW PART X AS REQUIRED 19

21 FRONT WHEEL FRONT WHEEL CPL. 3,5X17" FRONT HUB CPL BEA.SPACERTUBE 35X2 L=79, GR.BALL BEAR.6906 DDU2CG23S6NM SHAFT SEAL RING 35X47X7 TC SPACER BUSHING FRONT WHEEL RIM FRONT 3,5X17" BLACK SPOKE M4,5X172-15G 17" INOX SPOKE NIPPLE M4,5X0,75 8X HOSE 3,5X17" RIM BAND 17" WHEEL SPINDLE FRONT D=26MM SPINDLE SCREW M24X1,5 WS= BRAKE DISC ADAPTOR BRAKE DISC FRONT 320MM SPECIAL SCREW M6X23 WS= / C * NEW PART X AS REQUIRED 20

22 REAR WHEEL REAR WHEEL CPL. 5X17" REAR HUB CPL BEARING SPACER TUBE L=106MM GR.BALL BEAR RSHC3HMTF CIRCLIP DIN X SHAFT SEAL RING 30X52X SPACER BUSH. REAR WHEEL R/S SPACER RING RIM 5X17" BLACK SPOKE M5X199-16G 17" INOX SPOKE M5X188-27G 17" INOX SPOKE NIPPLE M5-TA (8X21MM) TUBE 17" RIM BAND 17" SPROCKET STEALTH 40T 07 x PSROCKET STEALTH 42T 07 x S COUNTER-SUNK SCREW ISA45 M8X SELF LOCKING NUT M SPROCKET SUPPORT CPL SPACER BUSH. SPROCKET SUPP NILOS RING 6006AV BALL BEARING 6006 DDU2CG23S6NM SPACER BUSH. SPR. SUPP. IN DAMPING RUBBER ' REAR BRAKE DISK D=240MM SPECIAL SCREW M6X13 WS= WHEEL SPINDLE REAR L=279MM CHAIN TENSIONER R/S LC COLLAR NUT WH. SPINDLE REAR HH COLLAR NUT M10X1,25 WS= SCREW M10X1,25X50 WS= CHAIN Z-RING 5/8X1/4" MASTER LINK FOR / C * NEW PART X AS REQUIRED 21

23 WIRING HARNESS WIRING HARNESS BH SPARE CONNECTOR BH FUSE 10A 07 x FUSE 15A 07 x RUBBER CASING FOR FUSE BOX BRACKET FOR PLUGS SCREW FOR PLASTIC 50X HH COLLAR SCREW M 6X10 WS= DC HORN CLAMP RSGU 15/ AH SCREW DIN0912-M 5X CABLE TIE 100/2,5MM BLACK x CABLE TIE 200/3,6MM BLACK x CABLE TIE 300/4,8MM BLACK x RUBBER CABLE TIE 75MM 03 x FLASHER UNIT BRACKET FOR FLASHER RELAISE DIODE S3H / C * NEW PART X AS REQUIRED 22

24 BATTERY STARTER CABLE BATTERY CABLE GROUND CABLE BRACKET RUBBER FOR BATTERY BATTERY 12V 8,6AH METAMOL FOR BATTERY BRACKET STARTER RELAY FUSE 30 A BATTERY BRACKET CPL RELAY CM1A-R-12V-H COLLAR SCREW M6X27 ISA VOLTAGE REGULATOR LC RUBBER GROMMET 20X15-M6X10 (1) HH COLLAR SCREW M 6X10 WS= AH OVAL SCREW ISO 7380 M 6X AH SCREW DIN 912 M 5X POSITIVE POLE COVER CONTACT WASHER M6 VSV-K HH COLLAR SCREW M 6X16 WS= HH COLLAR SCREW M 6X10 WS= HEXAGON NUT DIN0934-M / C * NEW PART X AS REQUIRED 23

25 HAND BRAKE CYLINDER HANDBRAKE CYL.DUKE ADJUST HAND BRAKE LEVER LOOSE ADJ COVERING CAP FOR LEVER SCREW RUBBER BOOT DUKE COVER BREMBO DUKE ' LEVER SCREW CPL BRAKE LIGHT SWITCH FRONT SM FLAT HEAD SCREW DIN0965-M 5X HH COLLAR SCREW M 6X20 WS= CLAMP MIRROW M10X1, REPAIR KIT CPL. D=13MM BRAKE FLUID DOT / C * NEW PART X AS REQUIRED 24

26 REAR BRAKE CONTROL FOOT BRAKE LEVER CPL STEP PLATE FOOT BRAKE LEVER SCREW TORX M5X BALL BEARING SKF RS LOCK RING DIN7993-B AH SCREW DIN6912 M10X COLLAR NUT M10 WS= SPRING FOOT BRAKE LEVER SPECIAL SCREW M6X19 WS= HEXAGON NUT DIN0934-M SWIVEL HEAD M6 FOOT BRAKE LEV PRESSURE ROD ALU 250 ' MAIN BRAKE CYLINDER ' BRAKE CYL. PROTECTOR "BREMBO" COLLAR BUSHING CABLE TIE 200/3,6MM BLACK CLAMP D=6/8MM, BLACK YDNAC CLAMP (9MM) HOSE FOR RESERVOIR 6X1,5 x BRAKE FLUID RESERVOIR ' HH COLLAR SCREW M 6X10 WS= CU-SEAL RING DIN X16X BRAKE HOSE REAR BRAKE LIGHT SWITCH REAR ' BRAKE FLUID DOT REPAIR KIT PISTON 13MM / C * NEW PART X AS REQUIRED 25

27 BRAKE CALIPER FRONT BRAKE CALIPER FRONT SPACER BUSH 10,1X20X7, AH-COLLAR SCREW M10X1,25X BRAKE PAD FR. HAWK HH RETAINING SPRING BREMBO ' BOLT WHITH CLIP ' BRAKE HOSE FRONT CPL BLEEDER SCREW CPL CU-SEAL RING DIN X16X HOLLOW SCREW BLACK M10X1X / C * NEW PART X AS REQUIRED 26

28 BRAKE CALIPER REAR BRAKE CALIPER REAR RETAINING SPRING SET CUP SET SHORT BLEEDER SCREW WITH CAP BRAKE PISTON 32MM REPAIR KIT SEALING RINGS 32MM BRAKE PAD SET REAR TT2161FF BOLT SET HOLLOW SCREW BLACK M10X1X CU-SEAL RING DIN X16X BRAKE HOSE REAR / C * NEW PART X AS REQUIRED 27

29 LIGHTING SYSTEM HEAD LIGHT LC BULB H4 12V 60/55W (P43T) RUBBER CAP FOR HEAD LIGHT SCREW FOR PLASTIC 50X FLASHER CPL.FRONT L/S REAR R/S FLASHER CPL.FRONT R/S REAR L/S FLASHER LENS L/S R/S TRANSP BULB 12V ORANGE (RY10W) WASHER 18x10,5x1, LOCK WASHER DIN6797-J10,5 ZI FLASHER NUT M10X1,25 WS HH COLLAR NUT M10X1,25 WS= REAR LIGHT LED USA HH COLLAR SCREW M 5X12 WS= LICENSE PLATE ILLUMINATION SCREW FOR PLASTIC D=5X BULB 12V 5W (W2,1X9,5D) PHIL WIRING HARNESS REAR / C * NEW PART X AS REQUIRED 28

30 INSTRUMENTS, LOCK SYSTEM SPEEDOMETER 07 1 REPROGRAMMABLE KM/H - MPH SPEEDOMETER SENSOR CLAMP 5/7 MM CYL.HEAD SCREW DIN0084-M 4X8 A RUBBER GROMMET 16X10,8X WASHER DIN9021-A 5, SCREW FOR PLASTIC 50X LOCK SYSTEM IGNITION LOCK TAMPERPROOF SCREW F. IGN. LOCK KEY BLANK LC4/DUKE/LC SPEEDOMETER BRACKET COVER MASK BRACKET L/S MASK BRACKET R/S RANGE CHANGE METAL NUT M RUBBER SLEEVE D=8MM OPEN COLLAR BUSHING 6,1X8,1X14X HH COLLAR SCREW M 6X20 WS= HH COLLAR SCREW M 6X15 WS= HH COLLAR SCREW M 6X10 WS= / C * NEW PART X AS REQUIRED 29

31 EVAPORATIVE CANISTER EVAPORATIVE CANISTER FITTING PIECE NQV2 NW VALVE FOR CARBON CANISTER YDNAC CLAMP (9MM) VACUUM CONECTION M6/3MM ' HOSE NBR 5,4X9,4 PER METER x / C * NEW PART X AS REQUIRED 30

32 SPECIAL TOOLS VEHICLE STAND BRACKET FOR ASSEMBLING RACK SP. BROCKET SW.ARM BEARING ADJ ATTACHMENT SHUNTING JACK CPL STOP RUBBER M HEXAGON NUT DIN0934-M / C * NEW PART X AS REQUIRED 31

33 ACCESSORIES KIT HH COLLAR SCREW M 6X15 WS= WASHER DIN9021-A 6, WASHER DIN0125-A 5, OVAL HEAD SCREW DIN0966-M 5X SELF LOCKING NUT DIN0985-M SELF LOCK. NUT DIN0985-M DOCUMENTS BAG KTM BALLPOINT ORANGE CUSTOMER WELCOME LETTER WASHER 6MM SUPPORT FOR MIRROR LC4 ' REFLECTOR RED LC4 ' BRACKET FOR REFLECTOR FOOTREST L/S+R/S CPL LICENCE FITTING REVIEW MIRROR L/S REVIEW MIRROR R/S OWNERS MANUAL 690 LC4 SM CF9775G3EN SPC CHASSIS 690 SUPERMOTO CM088510GEN SPC ENGINE 690 LC TOOL SET COMBINATION PLIERS UNIOR BLUE WRENCH WS=17/21/27/ T-WRENCH WS=6/8/10 ' SCREW DRIVER L=105MM WRENCH WS=13/ WRENCH WS=10/ SPARK PLUG WRENCH / C * NEW PART X AS REQUIRED 32

34 690 LC SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM088500GEN ENGLISH

35 INDEX 690 LC SPECIAL TOOLS ENGINE CASE CLUTCH COVER BALANCER SHAFT 3x 4x 5x 6x CYLINDER CRANKSHAFT, PISTON SECONDARY AIR SYSTEM SAS CLUTCH 7x 8x 9x 10x TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT SHIFTING MECHANISM WATER PUMP 11x 12x 13x 14x 1

36 INDEX 690 LC COOLING SYSTEM VALVE DRIVE TIMING VALVE CYLINDER HEAD 15x 16x 18x 19x LUBRICATING SYSTEM IGNITION SYSTEM ELECTRIC STARTER THROTTLE BODY 20x 21x 22x 23x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM- SPORTMOTORCYCLE AG, Mattighofen only. x 2

37 SPECIAL TOOLS 690 LC PRESS. TOOL F. CRANKS. CPL EXTRACTOR PRIM. CPL GEAR SEGMENT CPL SUPPORT CPL RETAIN. ARM F. ENG.WORK STAND PISTON R. COMPRESSOR DM= MOUNTING SCREW PLUG IN FUSE PISTON PIN OIL PRESSURE ADAPTER ON TENSIONER PL. CYLINDER HEAD PRESS OUT PUNCH CPL INSERT FOR VALVE SPRING LEVER MOUNT.SLEEVE F. SH.S.RING MS MOUNT.SLEEVE F. SH.S.RING KS PROTECTOR CAP F.CRANKSHAFT HOLDING SPANNER FOR FLYWHEEL UNLOCK CHAIN TENSIONER BUSHING EXTRACTOR INTERN.BEAR.PULLER MM UNIVERSAL MOUNTING RACK ' LOCATING SCREW MAGNETO EXTRACTOR SPARK PLUG WRENCH EXTRACTOR FOR TIMING GEAR MOUNTING TOOL F.BEARING NJ VALVE SPRING LEVER LIMIT PLUG GAUGE F.VALVE GUIDE MOUNT.SLEEVE F. SH.S.RING WAPU CASING DISMOUNTING TOOL LOCTITE 243 BLUE 6CCM LOCTITE 648 GREEN 24ML LOCTITE ML PRESS OUT PLATE TOP PART PRESS OUT PLATE BOTTOM PART / C * NEW PART X AS REQUIRED 3

38 ENGINE CASE 690 LC ENGINE CASE CPL.W.BEAR. LC PLUG DIN0910-M 10X COPPER GASKET DIN X14X DOWEL 6X8X11, OIL JET 50 M6X0,75 WS WASHER DIN9021-A 5, FLAT HEAD SCREW ISO 7380 M5X VENTILATION CONNECTOR M16X1, O-RING 17,17X1,78 GLO PLUG M20X1,5 WS= OILDRAIN PLUG W.MAG. M 12X1, CU-SEAL RING DIN X18X1, CASE BUSH AH SCREW DIN6912 M5X COVER LOCK PIECE BUSHING PIN FOR STARTER WHEEL O-RING 2,62x15,54x20,78 NBR BUSHING PIN DOWEL 17 X 13 X DOWEL 21X MEMBRANE STOP SHEET MEMBRANE CYLIND.SCREW M3X8 ISO SS MAIN JET HH COLLAR SCREW M 6X30 SW= HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X70 WS= MAIN JET CLAMP STD DN HOSE BREATHER SYSTEM CABLE TIE 200/3,6MM BLACK SECURING GUIDE CHAIN GUARD SPECIAL SCREW M6X12,5 WS= GASKET SET LC / C * NEW PART X AS REQUIRED 4

39 CLUTCH COVER 690 LC CLUTCH COVER CPL PLUG CPL. M24X DOWEL 9,8 X 7 X OIL LEVEL GLASS G 1777 Y CIRCLIP OIL LEVEL GLASS SHAFT SEAL RING 17X28X7B VITON CLUTCH CASE GASKET PLUG HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X30 SW= HH COLLAR SCREW M 6X35 WS= O-RING 19,00X3,00 NBR / C * NEW PART X AS REQUIRED 5

40 BALANCER SHAFT 690 LC BALANCER SHAFT CPL THRUST WASH.DIN X32X0,2 x THRUST WASH.DIN X32X0,3 x THRUST WASH.DIN X32X0,15 x BALL BEARING 62/22 C / C * NEW PART X AS REQUIRED 6

41 CYLINDER 690 LC CYLINDER HH COLLAR SCREW M 6X25 WS= CYLINDER BASE GASKET GROOVED PIN DIN1474 5X / C * NEW PART X AS REQUIRED 7

42 CRANKSHAFT, PISTON 690 LC CRANKSHAFT CPL WOODRUFF KEY DIN6888 4X5X CYL.ROLLER BEARING NJ207 ECPC SHIM WASHER 36X48X0,10 x SHIM WASHER 36X48X0,15 x SHIM WASHER 36X48X0,20 STEEL x SHIM WASHER 36X48X0,30 x PRIMARY GEAR 36 T NUT FOR PRIMARY GEAR DRIVE WHEEL BALANCER SHAFT TENSION PIN ISO X TIMING PULLEY WOODRUFF KEY DIN6888-3X5X WOODRUFF KEY 5X6,5 HARDED CIRCLIP DIN X1,5 NIRO LOCK WASHER VSK HEXAGON NUT DIN0936-M18X1,5 R SHAFT SEAL R.35X50X7B VITON CONNECT. ROD REPAIR SET LC PISTON PIN LC CIRCLIP LC I PISTON CPL. I 07 x II PISTON CPL. II 07 x PISTONRING SET LC / C * NEW PART X AS REQUIRED 8

43 SECONDARY AIR SYSTEM SAS 690 LC SLS-VALVE SPACER BUSHING 6,5 X 8 X SELF LOCKING NUT M CLAMP STD DN HOSE SLS AIRFILTERBOX HOSE SLS CYLINDER HH COLLAR SCREW M 6X15 WS= / C * NEW PART X AS REQUIRED 9

44 CLUTCH 690 LC HH COLLAR SCREW M 5X25 WS= SPRING RING CLUTCH SPRING 2,8 X PRESSURE CAP HEXAGON NUT M20X1,5 7MM LOCK WASHER INNER CLUTCH HUB MOVABLE CLUTCH RELEASE SPRING INNER CLUTCH HUB FIXED STEPPED WASHER HALF-WASHER OUTER CLUTCH HUB CPL OIL PUMP DRIVE WHEEL NEEDLE BEARING K26X30X22ZW.KSE WASHER 26X40X GROOV.BALL BEAR RSR C PRESSURE BOLT PUSH ROD GASKET FOR SLAVE CYLINDER O-RING 30,00X1,50 NBR BLEEDER SCREW WITH CAP OUTPUT CYLINDER CPL PISTON WITH O-RING AND BALL HH COLLAR SCREW M 6X35 WS= HH COLLAR SCREW M 6X20 WS= STEEL DISK 1,5 MM LC LINING DISK 2,7MM FCC SPRING WASHER 122/133/1, LINING DISC CUT OUT ANTICHATTERING SHIM / C * NEW PART X AS REQUIRED 10

45 TRANSMISSION I - MAIN SHAFT 690 LC BALL BEARING 62/28 C4 N MAIN SHAFT NEEDLE BEAR. K 22X26X13 TN STOP DISK 22,7 X 32 X 1, CIRCLIP SW IDLER 5. GEAR /4TH GEAR MAINSHAFT IDLER 6. GEAR SOLID GEAR 2.G SHIM 20X32X BALL BEARING 6004 TN9 C GUIDE BUSHING / C * NEW PART X AS REQUIRED 11

46 TRANSMISSION II - COUNTERSHAFT 690 LC COUNTER SHAFT SLIDING GEAR 6TH G CIRCLIP SW STOP DISK 22,7 X 32 X 1, IDLER 2. GEAR NEEDLE BEAR. K 22X26X13 TN CYL.ROLLER BEARING NJ205 C SHAFT SEAL R. 32X47X7BSL VITON O-RING 25X2 VITON SPACER BUSHING 12MM F ENGINE SPROCKET 15 T DAMPED x F ENGINE SPROCKET 16 T DAMPED x F ENGINE SPROCKET 17 T DAMPED x LOCK WASHER SPROCKET NUT LC BALL BEARING 6004 C4 N SHIM 20X32X IDLER GEAR 1ST GEAR NEEDLE BEARING K22X26X13H STOP DISK 22,2X31,7X TH GEAR COUNTERSHAFT IDLER GEAR 3.G IDLER GEAR 4.G CIRCLIP DIN471 20X1, / C * NEW PART X AS REQUIRED 12

47 SHIFTING MECHANISM 690 LC SHIFT FORK F. SLIDINGGEAR SHIFT FORK F. SLIDINGG. 3/ SHIFT FORK F. SLIDINGGEAR NEEDLE ROLLER DIN5402 6X14, SHIFTRAIL SHIFT SHAFT CPL TENSIONING SPRING 0,8MM SPRING GUIDE RETURN SPRING 2,2MM ' STOP DISK 14X30X NEEDLE BEAR.HK X20X SHAFT SEAL RING 14X24X6B VITON SHIFT LEVER CPL SHIFTING LEVER SPRING BOLT 6X25 FOR SHIFT LEVER RUBBER STEEL WASHER 6,4X17X PAIR OF WASHERS M 6 NORDLOCK HH SCREW DIN0933-M 6X HH COLLAR SCREW M 6X20 WS= LOCKING LEVER CPL SLEEVE FOR LOCKING LEVER ARRESTING LEVER SPRING AH SCREW DIN6912 M 6X SHIFT DRUM LOCATING CPL BALL BEARING 6805 C4 NTN JAPAN SHIFT ROLLER CPL NEEDLE BEAR HK X42X CONTACT SPRING CONTACT BOLT O-RING 27,5X2,5 NBR GEAR-POSITION SENSOR HH COLLAR SCREW M 5X16 WS= / C * NEW PART X AS REQUIRED 13

48 WATER PUMP 690 LC THERMOSTAT SUPPORTING SLEEVE HH COLLAR SCREW M 6X20 WS= THERMOSTATCOVER HH COLLAR SCREW M 6X30 SW= WATERPUMP COVER WATER PUMP COVER GASKET HH COLLAR SCREW M 6X13 WS= WATER PUMP ROTOR FORM WASHER 16X1 NIRO SHAFT SEAL RING. 12X30X7 VITON SHAFT SEAL RING 12X30X7 PTFE GROOVED PIN DIN1474 5X HH COLLAR SCREW M 6X25 WS= / C * NEW PART X AS REQUIRED 14

49 COOLING SYSTEM 690 LC RADIATOR "45529" HOSE 6X10 EPDM PLUG F. EXPANSION TANK YDNAC-CLAMP MM x ANGLE CONNECTION EXPANS. TANK RUBBER GROMMET 6X9X13MM HH COLLAR SCREW M 6X10 WS= O-RING 17X1,5 NB THERMOSWITCH LC8 102DG ' SCREW RADIATOR BRACKET M RUBBER SLEEVE D=12MM RADIATOR CAP 50 LC RADIATOR HOSE VARIABLE ONE-EAR CLAMP 27,1MM CLAMP STD DN FAN COWL RADIATOR HOSE FAN CPL. 12V LC EJOT SCREW K50X HH COLLAR SCREW M 6X10 WS= RUBBER GROMMET 20X15-M6X10 (1) SELF LOCK. NUT DIN0985-M RADIATOR PROTECTOR HH COLLAR SCREW M 6X10 WS= WASHER DIN0125-A 6, EXPANSION TANK CPL / C * NEW PART X AS REQUIRED 15

50 VALVE DRIVE 690 LC INTAKE VALVE EXHAUST VALVE VALVE SPRING HOLDER VALVE-STEM SEALING RACING VALVE SPRING KIT VALVE SPRING RETAINER VALVE COLLET MK SHIM D=10/1,85 03 x SHIM D=10/1,90 03 x SHIM D=10/1,95 03 x SHIM D=10/2,00 03 x SHIM D=10/2,05 03 x SHIM D=10/2,10 03 x SHIM D=10/2,15 03 x SHIM D=10/2,20 03 x SHIM D=10/2,25 03 x SHIM D=10/2,30 03 x SHIM D=10/2,35 03 x SHIM D=10/2,40 03 x SHIM D=10/2,45 03 x SHIM D=10/2,50 03 x SHIM D=10/2,55 03 x SHIM D=10/2,60 03 x SHIM D=10/2,65 03 x SHIM D=10/2,70 03 x SHIM D=10/2,75 03 x SHIM D=10/2,80 03 x SHIM D=10/2,85 03 x SHIM D=10/2,90 03 x SHIM D=10/2,95 03 x SHIM D=10/3,00 03 x SHIM D=10/3,05 03 x SHIM D=10/3,10 03 x SHIM D=10/3,15 03 x SHIM D=10/3,20 03 x ROCKER ARM EXHAUST CPL / C * NEW PART X AS REQUIRED 16

51 VALVE DRIVE 690 LC ROCKER ARM INTAKE CPL ROCKER ARM SHAFT AH SCREW DIN912 M6x AH SCREW DIN0912 M 6X / C * NEW PART X AS REQUIRED 17

52 TIMING VALVE 690 LC NEEDLE SLEEVE HK1814RS18/24/ NEEDLE SLEEVE HK4012B40X47X CAMSHAFT CAMSHAFT HOLDER HH COLLAR SCREW M 6X12 WS= AUTO DECOMPRESSION HALF MOON RING H6-BLS AUTO DECO WEIGHT SPRING FOR AUTO DECOMPR DECO SCREW TIMING CHAIN 104 LINKS HOLDING BOLT O-RING 6,00X1, SCREW PLUG CHAIN ADJ SEAL RING 22x27x1 (COPPER) CHAIN ADJUSTER HYD TENSIONER RAIL SECURING GUIDE GUIDE RAIL SUPPORTING SLEEVE HH COLLAR SCREW M 6X30 SW= TIMING PULLEY CIRCLIP DIN X1,5 NIRO O-RING 18,00X2,00 NBR / C * NEW PART X AS REQUIRED 18

53 CYLINDER HEAD 690 LC CYLINDER HEAD CPL CYLINDER HEAD GASKET GROOVED PIN DIN1474 5X STUD DIN0835-M 8X VALVE GIUDE OUTLET ' VALVE GIUDE INDUCTION ' WASHER 10,8X18,8X1, CYLINDERHEAD SCREW M10X168WS TEMPERATURE SWITCH VDO O-RING 10,00X2,00 SILCONE DOWEL 9,8 X 7 X SCREW PLUG ADAPTER FOR TEMPERATURE SWITCH VALVE COVER GASKET VALVE COVER BREATHER COVER RETAINING PLATE AH SCREW DIN6912 M5X O-RING 15,00X1,50 VITON VALVE COVER SCREW DECOUPLING ELEMENT INTAKE BOOT HOSE CLAMP GEMI 70MM CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 6X8 WS= HH COLLAR SCREW M 6X30 SW= SLS-VALVE BREATHER SYSTEM CYL. BOX CLAMP STD DN / C * NEW PART X AS REQUIRED 19

54 LUBRICATING SYSTEM 690 LC TAB WASHER DIN6799-RS 6, STOP DISK 8,1 X 15 X 0, OIL PUMP GEAR 20-T AH SCREW DIN6912 M5X OIL PUMP SHAFT NEEDLEROL.DIN5402 NRA 2,5X19, NEEDLE ROLLER DIN5402 2,5X11, OILPUMP ROTOR 15MM G OILPUMP ROTOR CPL. 10MM G-73R HH COLLAR SCREW M 5X20 WS= OIL FILTER COVER O-RING 40,00X2,50 NBR OIL FILTER SHORT OIL FILTER VALVE PISTON D=10MM OIL PRES.SPRING 5 BAR RED CU-SEAL RING DIN X18X1, PLUG DIN0908-M12X1, O-RING 12,5X1,5 VITON V OIL SCREEN 15X83MM O-RING 17,17X1,78 GLO PLUG M20X1,5 WS= OIL PUMP COVER OIL PUMP SHAFT OIL PUMP DRIVE WHEEL / C * NEW PART X AS REQUIRED 20

55 IGNITION SYSTEM 690 LC IGNITION COVER DOWEL 9,8 X 7 X CABLE SUPPORT GENERATOR O-RING 24X2,5 VITON SCREW PLUG M24X1,5 PA IGNITI.COVER GASKET STATOR HH COLLAR SCREW M 6X30 SW= FLYWHEEL HH COLLAR SCREW M 5X16 WS= IGNITIONCOIL SPARK PLUG CONNECT SPARK PLUG M12X1,25 LKAR8AI HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X30 SW= PULSER COIL HH COLLAR SCREW M 5X16 WS= / C * NEW PART X AS REQUIRED 21

56 ELECTRIC STARTER 690 LC E-STARTER ENGINE CPL O-RING 33,5X3 VITON HH COLLAR SCREW M 6X20 WS= NEEDLE BEARING K17X21X INTERMEDIATE GEAR NEEDLE BEARING K17X21X FREE WHEEL TORQUE LIMITER STOP DISK 17,2X25X CIRCLIP DIN X CIRCLIP DIN0472 J FREEWHEEL GEAR NEEDLE BEAR. K 26X30X STOP DISK 17,2X22X CIRCLIP DIN X / C * NEW PART X AS REQUIRED 22

57 THROTTLE BODY 690 LC THROTTLE BODY MAP SENSOR CPL FUEL RAIL ASSY SET FUEL INJECTOR ASSY SET TPS CPL APS CPL PACKING CONNECTOR JOINT O-RING WASHER SCREW TORX O-RING PLATE, STAY SCREW WASHER O-RING SCREW SHOULDER SCREW SHOULDER RING SEAL RUBBER SUPP. PRESSURE SENS PRESSURE SENSOR HOSE 3,2X8,5 PER METER x ROLLOVER SENSOR SHIM 4,3X15X1,25MM GALVANIZED AH SCREW DIN 912-M 4X AMBIENT-AIR TEMPERATURE SENSOR SCREW FOR PLASTIC 50X CONTROL UNIT EPT PROGRAMMED CONTROL UNIT EFI PROGRAMMED BRACKET TIMING CHARGER EFI HH COLLAR SCREW M 6X10 WS= EJOT PT SCREW K60X20 WS= RANGE CHANGE METAL NUT M / C * NEW PART X AS REQUIRED 23