690 SUPERMOTO PRESTIGE AUS/UK 2007

Transcription

1 SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF9760G5EN ENGLISH

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3 INDEX FRONT FORK DISSASEMBLED FRONT FORK, TRIPLE CLAMP HANDLEBAR, CONTROLS FRAME 4x 5x 6x 7x SIDE / CENTER STAND MONOSHOCK PRO LEVER LINKING SWING ARM 9x 10x 11x 12x EXHAUST SYSTEM AIR FILTER FUEL PUMP TANK, SEAT, COVER 13x 14x 15x 16x 1

4 INDEX MASK, FENDERS DECAL FRONT WHEEL REAR WHEEL 17x 19x 20x 21x WIRING HARNESS BATTERY REAR BRAKE CONTROL BRAKE CALIPER REAR 22x 23x 24x 25x HAND BRAKE CYLINDER BRAKE CALIPER FRONT LIGHTING SYSTEM INSTRUMENTS, LOCK SYSTEM 26x 27x 28x 29x 2

5 INDEX SPECIAL TOOLS ACCESSORIES KIT 30x 31x x x x x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM- SPORTMOTORCYCLE AG, Mattighofen only. x 3

6 FRONT FORK DISSASEMBLED S1 AXLE CLAMP R/S CPL S1 AXLE CLAMP L/S CPL S SPRING 5,2N/MM L=415 D=5, COPPER WASHER 12X16X1, SPACER 42X26,5X2, SPACER 42X26,5X SPACER 42X26,5X SPACER 42X26,5X1, S SCREW CAP M51X1,5 CPL S1 CARTRIDGE CPl OUTER TUBE L=500MM D=54/ R14011 REPAIR-KIT GASKET S1 FORK OIL SAE T511 SILICONE GREASE F. DUST STRI DU-BUSH D47XD49X20DDL DU-BUSH D48XD52X12DDL SUPPORT RING 50 X 57,6 X 1, OIL SEAL RING 48X57,8X9, LOCK WASHER SB DUST CAP D=48 58,4X11, / C * NEW PART X AS REQUIRED 4

7 FRONT FORK, TRIPLE CLAMP C08 FORK WP USD 48MM SM PREST AH SCREW DIN6912-M10X HH COLLAR SCREW M 8X30 WS= AH SCREW DIN0912-M 8X HH COLLAR SCREW M 5X20 WS= SELF LOCKING NUT DIN0985-M CLAMP BRAKE HOSE S BOTTOM TRIPLE CLAMP CPL FORK TUBE LC8 ADV S TOP TRIPLE CLAMP 54MM STEER.HEAD SCREW M20X1,5 WS= S HANDLEBAR CLAMP 28MM S HANDLEBAR SUPPORT 28MM WASHER 10,5X32X RUBBER BUSHING SELF LOCK.NUT DIN0982-M10 HIGH SPACER TUBE 10,2X12X TAPERED ROLLER BEARING CPL O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP STEERING HEAD COVER BUSHING MUD FLAP AH SCREW DIN6912 M6X SPLASH PROTECTOR BLACK MATT / C * NEW PART X AS REQUIRED 5

8 HANDLEBAR, CONTROLS HANDLEBAR D=28MM VIBRATIONS ABSORBER AH SCREW DIN0912-M 6X THROTTLE GRIP CPL GRIPP SET THROTTLE CABLE SUPPORT FOR MIRROR LC4 ' REVIEW MIRROR L/S REVIEW MIRROR R/S MASTER CYLINDER CPL CLAMP MIRROR WITH PIN HH COLLAR SCREW M 6X16 WS= CLUTCH SWITCH CLUTCH LEVER CPL LEVER SCREW CPL ROCKER CPL ADJUSTING SCREW CPL O-RING ANGLE PIECE REP.SET PISTON D= RESERVOIR CPL BRACKET AND SCREWS F. RESERV YDNAC-CLAMP MM BLEEDER SCREW WITH CAP OIL FOR HYD. CLUTCH 75ML CLUTCH PIPE HOLLOW SCREW HYDR. CLUTCH CPL LIGHT SWITCH START-STOP SWITCH AD LC / C * NEW PART X AS REQUIRED 6

9 FRAME FRAME "EE07" BLACK MATT CONNECTION BRACKET ENG. L/S CONNECTION BRACKET ENG. R/S AH SCREW DIN912 M8X SPECIAL SCREW M10X115 ISK SCREW COLLAR NUT M10 WS= CHAIN SLIDING PIECE BUSHING 8,2X10X HH COLLAR SCREW M 8X30 WS= WASHER DIN0125-A 8, S FLAT HEAD SCREW M. ISA45 M8X PLUG SFL SUB FRAME PLATINUM FL.HEAD SCREW M10X1,25 L= S FOOTREST BRACKET REAR L/S S FOOTREST BRACKET REAR R/S S FOOTREST CARRIER L/S S FOOTREST CARRIER R/S AH SCREW DIN0912-M 8X FLAT HEAD SCREW DIN7991-M 8X AH SCREW DIN912 M8x FOOTREST CPL. L/S REAR FOOTREST CPL. R/S REAR BOLT FOR FOOTREST REAR TAB WASHER DIN6799-RS 6, ENGAGE PANEL FOOTREST R/S ENGAGE PANEL FOOTREST L/S FOOTREST L/S+R/S CPL FOOT PED L/S SILVER FOOT PED R/S SILVER BOLT FOR FOOT PED FOOTREST SPRING L/S & R/S WASHER DIN0125-A10, PIN DIN0094-3,2X25 STEEL FOOTREST RUBBER FRONT L/S / C * NEW PART X AS REQUIRED 7

10 FRAME FOOTREST RUBBER FRONT R/S CLOSING PANEL FRONT L/S R/S SELF LOCKING NUT DIN0985-M / C * NEW PART X AS REQUIRED 8

11 SIDE / CENTER STAND SIDE STAND L=293MM SPRING L=116 MM SCREW F. SIDE STAND M10X31, SPE. SCREW SIDE STAND SPRING MAGNET HOLDER HH COLLAR SCREW M 6X12 WS= SIDESTAND BRACKET FORGING SPECIAL SCREW M6X16 WS= HH COLLAR SCREW M 8X16 WS= SIDE STAND SENSOR CYL.HEAD SCREW DIN0084-M 4X8 A / C * NEW PART X AS REQUIRED 9

12 MONOSHOCK C08 MONOSHOCK SM PRESTIGE SCREW M 10 L=53MM S DCC-COMPR.DAMP.CONTROL CPL S SPRING (61) D=11, COUNTERNUT ADJUSTING NUT SPRING RETAINER H=15 D= R15004 REPAIR KIT GASKET R15006 REPAIR KIT BEARINGS S1 SHOCK ABSORBER FLUID 5 LT ' S1 MOUNT EYE CPL S1 SHOCK ABS. CASE TOP BLEED PLUG R 1/ CIRCLIP 49X1, / C * NEW PART X AS REQUIRED 10

13 PRO LEVER LINKING NEEDLE BUSH HK BUSHING SLEEVE 15 X 20 X STEEL WASHER 15,2X19X0, SHAFT SEAL RING 25X32X SPAC.F.SHAFT SEALRING 15X25X SPACER SLEEVE 15X20X BEARING BUSHING SETTING LEVER CPL INTERMEDIATE LEVER CPL BOLT CPL BOLT KPL SELF LOCKING NUT M14X1,5 WS= PLASTIC CAP SFL / C * NEW PART X AS REQUIRED 11

14 SWING ARM SWING SM CPL BUCKET F. SHAFT SEAL RING SHAFT SEAL RING 25X32X BEARING SLEEVE 17X22X38, NEEDLE BEARING HK2212V STOP DISK 22,2X31,7X CHAIN SLIDING PROTECTION BUCKET HH COLLAR SCREW M 6X8 WS= RET. CLAMP F. BRAKE HOSE BLACK HH COLLAR SCREW M 5X12 WS= CHAIN GUARD SPECIAL SCREW T60 6X30 WS= BUSHING MUD FLAP AH SCREW DIN6912 M6X MUD FLAP SWING ARM BOLT L=272MM SELF LOCK.NUT M16X1,5 WS= WASHER ADJUSTING RING M24X1, PLASTIC CAP / C * NEW PART X AS REQUIRED 12

15 EXHAUST SYSTEM EXHAUST MANIFOLD EXHAUST GASKET SPACER BUSH. 8,5X15X7, SELF LOCKING NUT M 8 CU LAMBDA SENSOR BRACKET CPL HH COLLAR SCREW M 8X16 WS= SLEEVE SILENCER SUPPORT RUBBER SILENCER SUPPORT BRACKET FOR SILENCER HH COLLAR SCREW M 8X30 WS= EXHAUST BRACKET RUBBER BLACK EXHAUST GASKET SILENCER L/S LC SILENCER R/S LC BUSHING 8MM F. EXHAUST SUPPORT WASHER DIN9021-A 8, THERMAL SHIELD L/S THERMAL SHIELD R/S SCREW TORX M5X TOOTH LOCK WASHER DIN6797-J DAMP. COMPON. SILICONE GREY / C * NEW PART X AS REQUIRED 13

16 AIR FILTER AIRBOX UPPER-PART FILTERBOX SUPPORT CROSS INTAKE TRUMPET GASKET FILTER BOX COVER FILTER BOX COVER HH COLLAR SCREW M 5X10 WS= HH COLLAR SCREW M 5X20 WS= SPECIAL SCREW T60 6X30 WS= SCREW TORX M5X METAMOL FOR AIR FILTER BOX HOSE SLS AIRFILTERBOX HOSE OIL SEPARATOR - BREATH HOSE CLAMP 50-70MM AIRBOX LOWER-PART INTAKE SNORKEL SCREW FOR PLASTIC 50X PLUG SFL AH SCREW DIN0912-M 5X GASKET FILTER BOX FILTER FRAME AIRFILTER AIRBOX MIDDLE-PART OIL SEPARATOR FOAM CABLE TIE 200/3,6MM BLACK / C * NEW PART X AS REQUIRED 14

17 FUEL PUMP SEALINGS KIT FILTER KIT FUEL PUMP WITH FLANGE CPL PRESSURE REGULATOR CPL HYDRAULIC CONNECTOR CPL HOSE 7,5X13,5 PER METER x VARIABLE ONE-EAR CLAMP 15,3MM CLUTCH CPC BLACK O-RING VITON F. PLUG CPC PLUG CPC BLACK HH COLLAR SCREW M 5X16 WS= / C * NEW PART X AS REQUIRED 15

18 TANK, SEAT, COVER A FUEL TANK BLACK CPL TANK PLUG KEY BLANK LC4/DUKE/LC HOSE NBR 5,4X9,4 PER METER x SCREW FOR SEAT M6X11,5/ AH SCREW DIN0912-M 8X BEARING BUSHING OUTSIDE TANK RUBBER BUSHING RUBBER BUFFER SPECIAL SCREW M GAS-LEVEL SENSOR ADV AH SCREW DIN0912-M 5X HOSE 7,5X13,5 PER METER x HH COLLAR SCREW M 6X12 WS= FUEL COCK CPL. SMALL RALLYE' O-RING 11X1,8 NBR CLUTCH CPC BLACK PLUG CPC BLACK O-RING VITON F. PLUG CPC A SPOILER L/S+DECAL TITANIUM A SPOILER R/S+DECAL TITAN HH COLLAR SCREW M 6X10 WS= SPECIAL WASHER D=16,5MM AH SCREW DIN6912 M6X VARIABLE ONE-EAR CLAMP 15,3MM VARIABLE ONE-EAR CLAMP 14,2 MM SEAT BLACK SEAT COVER LOW SEAT LOCK OVAL HEAD SCREW DIN0966-M 5X HH COLLAR SCREW M 5X12 WS= SEAT RUBBER 6 MM SEAT RUBBER 10 MM RUBBER SLEEVE F.SEAT LOCK ' / C * NEW PART X AS REQUIRED 16

19 MASK, FENDERS A HEAD LIGHT TITANIUM RANGE CHANGE METAL NUT M RUBBER SLEEVE D=8MM OPEN COLLAR BUSHING 6,1X8,1X14X HH COLLAR SCREW M 6X25 WS= SIDE REFLECTOR YELLOW REAR FENDER BLACK MATT A SIDE COVER L/S+DECAL TITAN A SIDE COVER R/S+DECAL TITAN RANGE CHANGE METAL NUT M WASHER REAR-UT D=14MM SCREW M5X14 TORX EJOT PT SCREW K60X20 WS= STORAGE COMPARTMENT RUBBER L=145MM MUD FLAP BUCKET HH COLLAR SCREW M 6X8 WS= HAND GRIP L/S HAND GRIP R/S SCREW FOR PLASTIC 50X FLAT HEAD SCREW ISO10642 M8X SPACER SUB FRAME FRONT L/S SPACER SUB FRAME FRONT R/S SPACER SUB FRAME REAR L/S SPACER SUB FRAME REAR R/S NUMBER PLATE CARRIER TOP NUMBER PLATE CARRIER WASHER DIN9021-A 6, HH COLLAR SCREW M 6X35 WS= HH COLLAR SCREW M 6X20 WS= SPECIAL SCREW T60 6X30 WS= EJOT PT SCREW K60X20 WS= LICENCE FITTING HH COLLAR SCREW M 6X15 WS= WASHER DIN9021-A 6, / C * NEW PART X AS REQUIRED 17

20 MASK, FENDERS SELF LOCK. NUT DIN0985-M OVAL HEAD SCREW DIN0966-M 5X WASHER 6MM WASHER DIN0125-A 5, SELF LOCKING NUT DIN0985-M REFLECTOR RED LC4 ' BRACKET FOR REFLECTOR BRACKET SIDE REFLECTOR SIDE REFLECTOR RED REAR 1 ONLY FOR USA / C * NEW PART X AS REQUIRED 18

21 DECAL DECAL SET 690 SM PRESTIGE / C * NEW PART X AS REQUIRED 19

22 FRONT WHEEL FRONT WHEEL CPL. 3,5X17" VALVE CPL. BREMBO DUKE BEARING SPACER TUBE FRONT GR.BALL BEAR.6906 DDU2CG23S6NM LOCK RING DIN X1, SHAFT SEAL RING 35X47X7 TC SPACER BUSHING F. FR. WHEEL WHEEL SPINDLE FRONT D=26MM SPINDLE SCREW M24X1,5 WS= COVER BRAKEDISCSEAT BRAKE DISC D=320MM SPECIAL SCREW M8X / C * NEW PART X AS REQUIRED 20

23 REAR WHEEL REAR WHEEL CPL. 5X17" VALVE CPL. BREMBO DUKE BEARING SPACER TUBE REAR GR.BALL BEAR RSHC3HMTF CIRCLIP DIN X SHAFT SEAL RING 30X52X SPACER BUSH. REAR WHEEL R/S SPROCKET STEALTH 40T 07 x PSROCKET STEALTH 42T 07 x S COUNTER-SUNK SCREW ISA45 M8X SELF LOCKING NUT M SPROCKET SUPPORT CPL SPACER BUSH. SPROCKET SUPP NILOS RING 6006AV BALL BEARING 6006 DDU2CG23S6NM SPACER BUSH. SPR. SUPP. IN DAMPING RUBBER ' BRAKE DISK REAR D=240MM SPECIAL SCREW M8X WHEEL SPINDLE REAR L=279MM CHAIN TENSIONER R/S LC COLLAR NUT WH. SPINDLE REAR HH COLLAR NUT M10X1,25 WS= SCREW M10X1,25X50 WS= CHAIN Z-RING 5/8X1/4" MASTER LINK FOR / C * NEW PART X AS REQUIRED 21

24 WIRING HARNESS WIRING HARNESS BH SPARE CONNECTOR BH FUSE 10A 07 x FUSE 15A 07 x RUBBER CASING FOR FUSE BOX BRACKET FOR PLUGS SCREW FOR PLASTIC 50X HH COLLAR SCREW M 6X10 WS= DC HORN CLAMP RSGU 15/ AH SCREW DIN0912-M 5X CABLE TIE 100/2,5MM BLACK x CABLE TIE 200/3,6MM BLACK x CABLE TIE 300/4,8MM BLACK x RUBBER CABLE TIE 75MM 03 x FLASHER UNIT BRACKET FOR FLASHER RELAISE DIODE S3H / C * NEW PART X AS REQUIRED 22

25 BATTERY STARTER CABLE BATTERY CABLE GROUND CABLE BRACKET RUBBER FOR BATTERY BATTERY 12V 8,6AH METAMOL FOR BATTERY BRACKET STARTER RELAY FUSE 30 A BATTERY BRACKET CPL RELAY CM1A-R-12V-H COLLAR SCREW M6X27 ISA VOLTAGE REGULATOR LC RUBBER GROMMET 20X15-M6X10 (1) HH COLLAR SCREW M 6X10 WS= AH OVAL SCREW ISO 7380 M 6X AH SCREW DIN 912 M 5X POSITIVE POLE COVER CONTACT WASHER M6 VSV-K HH COLLAR SCREW M 6X16 WS= HH COLLAR SCREW M 6X10 WS= HEXAGON NUT DIN0934-M / C * NEW PART X AS REQUIRED 23

26 REAR BRAKE CONTROL FOOT BRAKE LEVER CPL STEP PLATE FOOT BRAKE LEVER SCREW TORX M5X BALL BEARING SKF RS LOCK RING DIN7993-B AH SCREW DIN6912 M10X COLLAR NUT M10 WS= SPRING FOOT BRAKE LEVER SPECIAL SCREW M6X19 WS= HEXAGON NUT DIN0934-M SWIVEL HEAD M6 FOOT BRAKE LEV PRESSURE ROD ALU 250 ' MAIN BRAKE CYLINDER ' BRAKE CYL. PROTECTOR "BREMBO" COLLAR BUSHING CABLE TIE 200/3,6MM BLACK CLAMP D=6/8MM, BLACK YDNAC CLAMP (9MM) HOSE FOR RESERVOIR 6X1,5 x BRAKE FLUID RESERVOIR ' HH COLLAR SCREW M 6X10 WS= CU-SEAL RING DIN X16X BRAKE HOSE REAR BRAKE LIGHT SWITCH REAR ' BRAKE FLUID DOT REPAIR KIT PISTON 13MM / C * NEW PART X AS REQUIRED 24

27 BRAKE CALIPER REAR BRAKE CALIPER REAR RETAINING SPRING SET CUP SET SHORT BLEEDER SCREW WITH CAP BRAKE PISTON 32MM REPAIR KIT SEALING RINGS 32MM BRAKE PAD SET REAR TT2161FF BOLT SET HOLLOW SCREW BLACK M10X1X CU-SEAL RING DIN X16X BRAKE HOSE REAR / C * NEW PART X AS REQUIRED 25

28 HAND BRAKE CYLINDER HAND BRAKE CYLINDER BRAKE FLUID RESERVOIR CPL SCREW + NUT FOR RESERVOIR SCREW RET.PANEL-RESERVOIR RUBBER BUSH RET.PANEL FLUID RES. FRONT SCREW RET.PANEL-BRAKE CYLINDER NUT FOR RESERVOIR HOSE FOR RESERVOIR 6X1, YDNAC CLAMP (9MM) CLAMP CPL HH COLLAR SCREW M 6X25 WS= HAND BRAKE LEVER CPL RUBBER CUP LEVER SCREW CPL BLEEDER SCREW WITH CAP BRAKE LIGHT SWITCH FRONT BRAKE FLUID DOT / C * NEW PART X AS REQUIRED 26

29 BRAKE CALIPER FRONT BRAKE CALIPER RADIAL L/S SPACER BUSH 10,1X20X7, AH-COLLAR SCREW M10X1,25X BRAKE PAD FR. HAWK BOLT AND SPRING F. BR.CALIPER BRAKE PISTONS 4X REP.KIT SEALING RINGS 4X BRAKE PIPE FRONT CPL BLEEDER SCREW CPL CU-SEAL RING DIN X16X HOLLOW SCREW BLACK M10X1X / C * NEW PART X AS REQUIRED 27

30 LIGHTING SYSTEM HEAD LIGHT LC BULB H4 12V 60/55W (P43T) RUBBER CAP FOR HEAD LIGHT SCREW FOR PLASTIC 50X FLASHER CPL.FRONT L/S REAR R/S FLASHER CPL.FRONT R/S REAR L/S FLASHER LENS L/S R/S TRANSP BULB 12V ORANGE (RY10W) WASHER 18x10,5x1, LOCK WASHER DIN6797-J10,5 ZI FLASHER NUT M10X1,25 WS HH COLLAR NUT M10X1,25 WS= REAR LIGHT LED HH COLLAR SCREW M 5X12 WS= LICENSE PLATE ILLUMINATION SCREW FOR PLASTIC D=5X BULB 12V 5W (W2,1X9,5D) PHIL WIRING HARNESS REAR / C * NEW PART X AS REQUIRED 28

31 INSTRUMENTS, LOCK SYSTEM SPEEDOMETER 07 1 REPROGRAMMABLE KM/H - MPH SPEEDOMETER SENSOR CLAMP 5/7 MM CYL.HEAD SCREW DIN0084-M 4X8 A RUBBER GROMMET 16X10,8X WASHER DIN9021-A 5, SCREW FOR PLASTIC 50X LOCK SYSTEM IGNITION LOCK TAMPERPROOF SCREW F. IGN. LOCK KEY BLANK LC4/DUKE/LC SPEEDOMETER BRACKET COVER MASK BRACKET L/S MASK BRACKET R/S RANGE CHANGE METAL NUT M RUBBER SLEEVE D=8MM OPEN COLLAR BUSHING 6,1X8,1X14X HH COLLAR SCREW M 6X20 WS= HH COLLAR SCREW M 6X15 WS= HH COLLAR SCREW M 6X10 WS= / C * NEW PART X AS REQUIRED 29

32 SPECIAL TOOLS VEHICLE STAND BRACKET FOR ASSEMBLING RACK SP. BROCKET SW.ARM BEARING ADJ ATTACHMENT SHUNTING JACK CPL STOP RUBBER M HEXAGON NUT DIN0934-M / C * NEW PART X AS REQUIRED 30

33 ACCESSORIES KIT HH COLLAR SCREW M 6X15 WS= WASHER DIN9021-A 6, WASHER DIN0125-A 5, OVAL HEAD SCREW DIN0966-M 5X SELF LOCKING NUT DIN0985-M SELF LOCK. NUT DIN0985-M DOCUMENTS BAG KTM BALLPOINT ORANGE CUSTOMER WELCOME LETTER WASHER 6MM SUPPORT FOR MIRROR LC4 ' REFLECTOR RED LC4 ' BRACKET FOR REFLECTOR FOOTREST L/S+R/S CPL LICENCE FITTING REVIEW MIRROR L/S REVIEW MIRROR R/S OWNERS MANUAL 690 LC4 SM CF9760G5EN SPC CHASSIS 690 SM PRESTIGE CM088502GEN SPC ENGINE 690 SM PRESTIGE TOOL SET COMBINATION PLIERS UNIOR BLUE WRENCH WS=17/21/27/ T-WRENCH WS=6/8/10 ' SCREW DRIVER L=105MM WRENCH WS=13/ WRENCH WS=10/ SPARK PLUG WRENCH / C * NEW PART X AS REQUIRED 31

34 NOTICE

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36 KTM Group Partner KTM-Sportmotorcycle AG A-5230 Mattighofen *3CF9760G5EN* 3CF9760G5EN Art.Nr.: 3CF9760G5EN 2/2007