200 DUKE ORANGE CO 2014

Transcription

1 SPAREPARTSCATALOG: // CHASSIS 200 DUKE ORANGE CO 2014 ART.-NR.: 3CFF8141M4BCEN

2 CONTENT 200 DUKE ORANGE CO 2014 FRONT FORK, TRIPLE CLAMP HANDLEBAR, CONTROLS FRAME SIDE / CENTER STAND SHOCK ABSORBER SWING ARM EXHAUST SYSTEM AIR FILTER TANK, SEAT, COVER FUEL PUMP MASK, SPOILER DECAL CHASSIS // 1

3 CONTENT 200 DUKE ORANGE CO 2014 FRONT WHEEL REAR WHEEL WIRING HARNESS BRAKE SYSTEM FRONT BRAKE SYSTEM REAR LIGHTING SYSTEM INSTRUMENTS / LOCK SYSTEM ACCESSORIES KIT All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. CHASSIS // 2

4 FRONT FORK, TRIPLE CLAMP 200 DUKE ORANGE CO FORK LEG L/S CPL FORK LEG R/S CPL. 1 2 J AH SCREW M8X TOP TRIPLE CLAMP BOT. TRIPLE CLAMP CPL STEERING HEAD BEARING-KIT PROTECTION CAP ADJUSTING RING STEERING HEAD CLAMP SCREW STEERING HEAD AH SCREW M8X SPECIAL SCREW M8X29 SS HANDLEBAR CLAMP HANDLEBAR SUPPORT D=26MM 1 13 J AH SCREW M10X1,25X WASHER 10,5X32X RUBBER BUSHING SPACER TUBE 2 17 J SELF L. NUT M10X1,25 H11 WS DUST CAP 43X53,4X5, OIL SEAL RING 43X52,9X11, % DU-BUSH 43X47X12 DAIDO S1 % FORK OIL SAE5 5L O-RING NBR 43X REP. KIT FORK KPL. x HANDLEBAR SUPPORT KIT x C CHASSIS // 3

5 HANDLEBAR, CONTROLS 200 DUKE ORANGE CO HANDLEBAR THROTTLE GRIP CPL FIXED GRIP START-EMERGENCY STOP SWITCH SWITCH MIRROR R/S MIRROR L/S THROTTLE CABLE CLUTCH CABLE PROTECTION CAP THROTTLE CABLE CLUTCH LEVER CPL CLUTCH SWITCH GRIP-SET x C CHASSIS // 4

6 FRAME 200 DUKE ORANGE CO FRAME FOOTR. BRACKET FRONT R/S FOOTREST BRACKET FRONT L/S FOOTREST FRONT R/S CPL FOOTREST FRONT L/S CPL FOOTREST BRACKET REAR R/S FOOTREST BRACKET REAR L/S FOOTREST REAR R/S CPL FOOTREST REAR L/S CPL ENGINE SUPPORT R/S ENGINE SUPPORT L/S TAP FOOTREST BRACKET FRONT CHAIN GUIDE SPACER CHAIN GUIDE FLANGED NUT M10X1,25 WS J HH COLLAR SCREW M10X1,25X J HH COLLAR SCREW M10X1,25X J HH COLLAR SCREW M10X110 WS J HH COLLAR SCREW M8X16 SW J HH COLLAR SCREW M8X105 SW J AH SCREW M8X J WASHER 8,2X16X1, BOLT FOR FOOTREST RETURN SPRING FOOTREST 2 26 J O-RING 9X1, J WASHER M J PIN 25X1,8MM ENGAGE PANEL FOOTREST ENGAGE PANEL FOOTREST PLAIN WASHER 6,4X12X J S CAP SCREW M6X10 SS CHAIN GUIDE KIT 125 DUKE x C CHASSIS // 5

7 SIDE / CENTER STAND 200 DUKE ORANGE CO SIDE STAND SIDE STAND BRACKET SCREW F. SIDE STAND MAGNET HOLDER SIDE STAND SPRING 1 6 J HH COLLAR SCREW M5X13 SW8 2 7 J SELF L. NUT M10X1,25 H11 WS J S HH COLLAR SCREW M10X1X25 SS SIDE STAND SWITCH GUARD F. SIDE STAND SWITCH C CHASSIS // 6

8 SHOCK ABSORBER 200 DUKE ORANGE CO SHOCK ABSORBER CPL SPRING MONOSHOCK 1 3 J AH SCREW M10x1,25X PLAIN WASHER 10,2X20X3MM NUT FLANGED M10X1,25 WS C CHASSIS // 7

9 SWING ARM 200 DUKE ORANGE CO SWING ARM CPL CHAIN SLIDING GUARD SPLASH PROTECTOR CHAIN GUARD CPL SWING ARM BOLT L=294MM FLANGED NUT M14X1,5 1 7 J HH COLLAR SCREW M6X8 SW BUCKET BOLT HEX M10X1,25X50 WS NUT FLANGED M10X1,25 WS HEXAGONAL WASHER ADJUSTING RING SWING ARM OIL SEAL RING 25X32X STOP DISK 22.2X31.7X BUCKET FOR SHAFT SEAL RING IGUS SLIDE BEARING BUSHING SLEEVE 15.1X20X BRAKE HOSE GUIDE 2 19 J HH COLLAR SCREW M5X13 SW SELF TAPPING SCREW D= J HH COLLAR SCREW M5X50 WS EJOT PT SCREW K60X20 WS= SLEEVE CHAIN GUARD CHAIN GUARD KIT DUKE x SPLASH GUARD KIT 390 DUKE x SWINGARM REP. KIT x CHAIN GUARD KIT 125DUKE12 x C CHASSIS // 8

10 EXHAUST SYSTEM 200 DUKE ORANGE CO SILENCER EXHAUST MANIFOLD HEAT SHIELD CPL EXHAUST PIPE FLANGE GASKET LAMBDA SENSOR CLAMP CPL SEAL RING EXHAUST PIPE A MOUNTING TUBE ED DAMPING ELEMENT LOWER FLANGED NUT M10X1,25 WS J HH COLLAR SCREW M8X110 SW RUBBER CAP 2 14 J HH COLLAR SCREW M6X14 SW J HH COLLAR SCREW M6X25 SW COLLAR BUSH DAMPING ELEMENT UPPER C CHASSIS // 9

11 AIR FILTER 200 DUKE ORANGE CO FILTER BOX CPL AIRFILTER TOP PART CPL AIR INTAKE AIRFILTER ENGINE BREATHER TUBE DRAINAGEHOSE PLUG DRAINAGE HOSE CLAMP HOSE CLAMP HOSE CLAMP RUBBER GROMMET 3 13 J HH COLLAR SCREW M6X8 SW J HH COLLAR SCREW M6X12 SW C CHASSIS // 10

12 TANK, SEAT, COVER 200 DUKE ORANGE CO FUEL TANK CPL TANK CAP CUP CAP WITH GASKET COVER FUEL TANK TOP ORANGE COVER FUEL TANK R/S BLACK MAT COVER FUEL TANK L/S BLACK MAT SEAT PASSENGER SEAT SEAT UNLOCK SOZIUS MOUNTING BRACKET R/S -SEAT MOUNTING BRACKET L/S -SEAT TANK REST RUBBER 2 15 J HH COLLAR SCREW M6X40 SW SPECIAL WASHER F. M6 D=20MM GROMMET TOP COVER 2 18 J HH COLLAR SCREW M6X25 SW SLEEVE TANK MOUNTING GROMMET TANK MOUNTING SPECIAL SCREW CLIP NUT M J SHIM PVC 5,3X11,5X1, J CHEESE-HEAD SCREW M5X TANK RUBBER PAD SMALL L/S TANK RUBBER PAD SMALL R/S TANK RUBBER PAD LARGE L/S TANK RUBBER PAD LARGE R/S SEAT RUBBER SEATRUBBER REAR SPECIAL SCREW M6X COLLAR BUSHING SEAT BRACKET RUBBER SLEEVE 2 35 J HH COLLAR SCREW M6X20 SW TUBE DRAIN CUP CAP CLAMP 1 38 J AH SCREW M5X10 BLACK 4 39 J AH SCREW M5X14 BLACK 3 40 J WASHER 7X22X2MM BRACKET DRAIN TUBE CPL C CHASSIS // 11

13 FUEL PUMP 200 DUKE ORANGE CO FUEL PUMP FUEL FILTER FUEL HOSE R FUEL HOSE CLAMP 10MM WASHER 5,2X14X2MM 6 8 J HH COLLAR SCREW M5X12 SW GASKET F. FUEL PUMP C CHASSIS // 12

14 MASK, SPOILER 200 DUKE ORANGE CO FRONT FENDER BLACK WIND SHIELD MASK SPOILER L/S ORANGE MASK SPOILER R/S ORANGE FRONTSPOILER LOWER PART CPL FRONT SPOILER TOP PART SIDE COVER L/S TOP SIDE COVER R/S TOP SIDE COVER BOTTOM L/S SIDE COVER BOTTOM R/S REAR END LOWER PART GRIP L/S CPL GRIP R/S CPL NUMBER PLATE SUPPORT BUSHING FRONT FENDER 4 16 J AH SCREW M6X J AH SCREW M5X WASHER FOR WINDSHIELD WELL NUT M5 L SCREW FOR PLASTIC K50X12 T J AH SCREW M6X J PLAIN WASHER 6,5X13X GROMMET BELLY PAN SPECIAL SCREW BELLY PAN BRACKET BELLY PAN CPL J HH COLLAR SCREW M6X J HH COLLAR SCREW M6X60 SW J HH COLLAR SCREW M6X18 SW J HH COLLAR SCREW M6X14 SW J CROSS PAN SCREW 4X12 PH J WASHER 4,5X12X1MM CLIP NUT M J CHEESE-HEAD SCREW M5X SPECIAL SCREW M6X12,5 WS J AH SCREW M8X J HH COLLAR SCREW M6X14 WS C CHASSIS // 13

15 DECAL 200 DUKE ORANGE CO DECAL KIT 200 DUKE ORANGE C CHASSIS // 14

16 FRONT WHEEL 200 DUKE ORANGE CO FRONT WHEEL CPL WAVE BRAKE DISC FRONT 1 3 J SHAFT SEAL RING 22X35X8 2 4 J BALL BEARING BEARING SPACER TUBE FRONT AXLE FRONT D=15MM SPACER BUSHING FRONT WHEEL AXLESCREW M SPECIAL SCREW M8X30 SELF LOCK VALVE CPL SUPPORT FRONT WHEEL REP. KIT x C CHASSIS // 15

17 REAR WHEEL 200 DUKE ORANGE CO REAR WHEEL CPL. 4.00X COLLAR NUT WHEEL SPINDLE REAR WASHER 15,2X30X2MM CHAIN TENSIONER R/S SPACER BUSHING REAR WHEEL R/S WAVE BRAKE DISC REAR SPECIAL SCREW M8X25 SELF LOCK J SHAFT SEAL RING 26X42X J BALL BEARING BEARING SPACER TUBE REAR 1 13 J BALL BEARING VALVE CPL SPACER BUSHING KRT INSIDE DAMPING RUBBER SPROCKET SUPPORT STUD M SPROCKET 42T 1 20 J BALL BEARING 6005 RS 1 21 J SHAFT SEAL RING 30X47X TWIST LOCK WASHER FLANGED NUT M10X1,25 H6 WS AXLE REAR CPL SUPPORT CHAIN DID 118 ROLLS SPACER CHAIN WHEEL SUPPORT DRIVETRAIN KIT 200 DUKÉ14T/42T x REAR WHEEL REP. KIT x C CHASSIS // 16

18 WIRING HARNESS 200 DUKE ORANGE CO WIRING HARNESS DC HORN 1 3 J WASHER 8,2X16X1,5 1 4 J HH COLLAR SCREW M8X20 SW INTEGRAL UNIT RELAY (INTERLOCK) ROLL OVER SENSOR BRACKET ROLL OVER SENSOR 1 9 J HH COLLAR SCREW M6X10 SW J HH COLLAR SCREW M5X13 SW VOLTAGE REGULATOR BRACKET VOLTAGE REGULATOR 1 13 J HH COLLAR SCREW M6X25 SW THROTTLE CABEL GUIDANCE GROUND CABLE FUSE 10A FUSE 15A FUSE 30A RELAY (AUX1DIODE) BATTERIE 12V/8AH GROUND CABLE STARTER CABLE STARTER RELAY BRACKET RUBBER FOR BATTERY 1 26 J HH-COLLAR SCREW M6X10 SW C CHASSIS // 17

19 BRAKE SYSTEM FRONT 200 DUKE ORANGE CO HAND BRAKE CYLINDER CPL HAND BRAKE LEVER BRAKEHOSE FRONT BRAKE CALIPER RADIAL BRAKE PADS FRONT - SET BLEEDER SCREW BOLT F. BRAKE PADS SPRING CLIP COPPER GASKET BANJO SCREW 2 11 J S HH COLLAR SCREW M8X1X50 SW12SS BRAKE LIGHT SWITCH FRONT WIRE BRAKE LIGHT SWITCH FRONT C CHASSIS // 18

20 BRAKE SYSTEM REAR 200 DUKE ORANGE CO BRAKE CALIPER REAR CPL % BRAKE CALIPER SUPPORT REAR REAR BRAKE PADS - SET BRAKE HOSE REAR BRAKE LIGHT SWITCH REAR REAR BRAKE CYLINDER CPL HOSE F. RESERVOIR BRAKE FLUID RESERVOIR CPL BLEEDER SCREW COPPER GASKET BANJO SCREW 1 12 J HH COLLAR SCREW M6X16 SW COLLAR BUSHING FOOT BRAKE LEVER CPL RUBBER 1 17 J S HH COLLAR SCREW M8X30 SS SW SPACER SLEEVE IGUS BUSH BEARING SPRING FOOT BRAKE LEVER 1 21 J HH COLLAR SCREW M6X20 SW J HEXAGON NUT M PIN 1 24 J PLAIN WASHER 6,5X13X J PIN 2X15MM RETAINING PLATE RESERVOIR 1 27 J HH-COLLAR SCREW M6X10 SW J HH COLLAR SCREW M6X16 SW C CHASSIS // 19

21 LIGHTING SYSTEM 200 DUKE ORANGE CO HEAD LIGHT CPL REAR LIGHT LED LICENSE PLATE ILLUMINATION MASK BRACKET FLASHER CPL. RE. R/S FLASHER CPL. FR. L/S FLASHER CPL. RE. L/S FLASHER CPL. FR. R/S HEAD LIGHT COVER REAR CPL HEX NUT M10X1, EXPANDING RIVET CPL SCREW FOR PLASTIC K50X12 T J CHEESE-HEAD SCREW M5X J CROSS PAN SCREW 4X12 PH 2 13 J HH COLLAR SCREW M6X16 SW HINGE JOINT HEADL.-COVER GROMMET MASK CARR. PIVOT BKT 2 17 J SAFETY BOLT 8X1, SEC. CLIP MASK CARR. PIVOT BKT BULB 12V 5W (W2,1X9,5D) PHIL BULB H4 12V 60/55W (P43T) 1 23 J WASHER 6,5X2 MM HARNESS F. HEADLAMP C CHASSIS // 20

22 INSTRUMENTS / LOCK SYSTEM 200 DUKE ORANGE CO SPEEDOMETER SPEEDOMETER SUPPORT BRACKET F. SPEEDOM.CONN RUB. STRAP F. BKT SPEEDOM.CONN GROMMET DASHBOARD PLAIN WASHER 1 7 J SELF TAPPING SCREW K50X12 T J AH SCREW M6X SPECIAL WASHER SPEEDOMETER SENSOR PAN CROSS SCREW M IGNITION LOCK 1 14 J HH COLLAR SCREW M6X16 SW TANK CAP SEAT LOCK BRACKET SEAT LOCK LOCK SET 3-PART x BLANK KEY 125/200 DUKE x C CHASSIS // 21

23 ACCESSORIES KIT 200 DUKE ORANGE CO REFLECTOR RED LC4 ' BRACKET FOR REFLECTOR WASHER 6MM OVAL HEAD SCREW DIN0966-M 5X WASHER DIN0125-A 5, SELF LOCKING NUT DIN0985-M HH COLLAR SCREW M6X15 TX SELF LOCK. NUT DIN0985-M WASHER DIN9021-A 6, DOCUMENTS BAG CUSTOMER WELCOME LETTER KTM BALLPOINT PEN ORANGE BAG FOR INSTR. MANUAL 245X LICENCE FITTING EN OWN. MAN. 125/200 DUKE C CHASSIS // 22

24 SPAREPARTSCATALOG: // ENGINE 200 DUKE 2013 ART.-NR.: 3CM081250MEN

25 CONTENT 200 DUKE 2013 DIAGNOSTIC TOOL ENGINE CASE 3 CYLINDER CLUTCH COVER 4 CRANKSHAFT, PISTON 7 TRANSMISSION II - COUNTERSHAFT 5 CLUTCH 8 SHIFTING MECHANISM 11 BALANCER SHAFT TRANSMISSION I - MAIN SHAFT 9 WATER PUMP COOLING SYSTEM ENGINE // 1

26 CONTENT 200 DUKE 2013 VALVE DRIVE TIMING DRIVE CYLINDER HEAD LUBRICATING SYSTEM IGNITION SYSTEM ELECTRIC STARTER THROTTLE BODY All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. ENGINE // 2

27 DIAGNOSTIC TOOL 200 DUKE DIAGNOSTIC TOOL HUSABERG/KTM DIAGNOSTIC TOOL KTM BREAKOUT-BOX KPL BREAKOUT-BOX TEMPLATE LC8 / RC TEMPLATE LC TEMPLATE HUSABERG ADAPTER LC4 EFI ADAPTER LC4 KHRS FOR 690 DUKE FROM MY ADAPTER LC4 EPT/HUSABERG EFI ADAPTER LC DIAGNOSTIC HASP DONGLE XC POWERSUPPLY 220V/12V FOR AVL EXTENSION CABLE DIAGNOSTIC CABLE HUSABERG DIAGNOSTIC CABLE KTM CASE FOR DIAGNOSTIC-TOOL DIAGN. CABLE EXT. POWER SUPPLY DVD KTM XC-1 UPDATE V FRAME XC_1 SCANBOX KTM ADAPTER LC C ENGINE // 3

28 ENGINE CASE 200 DUKE ENGINE CASE CPL VENTILATION CONNECTOR 1 3 J GROOVED BALL BEARING LOCK WASHER F.BEARING DRIVE 1 5 J FLAT HEAD SCREW M6X12 PH 1 6 J SHAFT SEALING RING 12X24X5,5 2 7 J CIRCLIP 25X1, BALL BEARING 15X35X J NEEDLE ROLLER BEARING HK BALL BEARING 25X42X LOCK WASHER FLANGED BOLT 6X BALL BEARING 63/2/8 HN3CNP LOCK WASHER F.BEARING AGW 1 15 J NEEDLE BEAR. HK1514RS 15X21X OIL NOZZLE 1 17 J BALL BEARING 6204-Z/HN J SHAFT SEAL RING 25X37X J CIRCLIP 37X1, J NEEDLE ROLLER BEARING HK SEAL RING 13X22X5, OILJET DOWEL D CHAIN GUARD 1 25 J FLAT HEAD SCREW M6X12 PH CABLE SUPPORT BELOW 1 27 J S FLAT HEAD SCREW M5X1 SS CABLE SUPPORT ABOVE 1 29 J HH-COLLAR SCREW M5X16 WS GEAR-POS.SENSOR INL.PULS. COIL BRACKET F. FREE WHEEL GEAR 1 32 J HH-COLLAR SCREW M6X16 WS J HH COLLAR SCREW M6X60 SW J HH COLLAR SCREW M6X40 SW BREATHER PLATE 1 36 J PAN CROSS SCREW M5X10 PH ENGINE CASE GASKET C ENGINE // 4

29 CLUTCH COVER 200 DUKE CLUTCH COVER CPL GASKET CLUTCH COVER CLUTCH RELEASE LEVER CPL SPRING F. RELEASE LEVER WASHER 12,5X24X0,8MM OIL SEAL RING NEEDLE BEARING OIL PLUG CPL. 1 9 J O-RING 13,8X2, WIRE CIRCLIP 28X1, OIL LEVEL GLASS 1 12 J HH COLLAR SCREW M6X30 SW PUSH ROD OIL SEAL RING COVER PLATE FLANGED BOLT 6X PIN DOWEL 8X6,4X14MM OIL JET C ENGINE // 5

30 BALANCER SHAFT 200 DUKE BALANCER SHAFT 1 2 J BALL BEARING DRIVE WHEEL BALANCER SHAFT CLUTCH HUB DRIVE WHEEL BAL.SHA WASHER 8,2X26X4,5 "O" 1 6 J O-RING 8,75X0, SLEEVE SPACER SHIM DOME NUT WAPU-WHEEL HH COLLAR SCREW M6X C ENGINE // 6

31 CYLINDER 200 DUKE CYLINDER & PISTON KIT CYLINDER BASE GASKET DOWEL D C ENGINE // 7

32 CRANKSHAFT, PISTON 200 DUKE CRANKSHAFT CPL BALL BEARING 63/2/8 HN3CNP DRIVE WHEEL CRANKSH. F. AGW BELLEVILLE SPRING NUT FOR DRIVE WHEEL AGW WASHER FLANGED BOLT M10X1,25X SPACER SHIM PRIMARY GEAR 22T TIMING GEAR 17 T WASHER PRIMARY DRIVE GEAR 1 12 J SLOTTED NUT M14X1 H= J WOODRUFF KEY 4X5X CONROD CPL CONROD BOLT PARALLEL PIN CONROD BEARING SHELL CONROD BEARING SHELL (GREEN) x CONROD BEARING SHELL (BLUE) x PISTON CPL PISTON RINGS CPL PISTON BOLT CIRCLIP CRANKSHAFT REP. KIT DUKE x PISTON KIT 200 DUKE x C ENGINE // 8

33 CLUTCH 200 DUKE OUTER CLUTCH HUB CPL PRESSURE CAP STOP DISK INTERMEDI. DISC LINING DISK LINING DISK INSIDE LINING DISC TURNED OFF BELLEVILLE SPRING SUPPORT RING INNER CLUTCH HUB CLUTCH SPRING PRESSURE PLATE COLLAR SCREW 6X CLUTCH LIFTER BEARING WASHER PRIMARY DRIVE GEAR CLUTCH NUT CLUTCH KIT 200 DUKE 12 x C ENGINE // 9

34 TRANSMISSION I - MAIN SHAFT 200 DUKE MAIN SHAFT CPL COLLAR BUSHING MAIN SHAFT 1 4 J FLAT HEAD SCREW M6X12 PH LOCK WASHER F.BEARING DRIVE 1 6 J GROOVED BALL BEARING WASHER 20X33X0, DRIVE WHEEL 6. GEAR BUSHING WASHER 2 11 J CIRCLIP 20X1, DRIVE WHEEL 3. G./4.G DRIVE WHEEL 5. GEAR DRIVE WHEEL 2. GEAR THRUST WASHER 1 17 J NEEDLE BEAR. HK1514RS 15X21X C ENGINE // 10

35 TRANSMISSION II - COUNTERSHAFT 200 DUKE COUNTER SHAFT CPL. 1 2 J CIRCLIP 20X1, WASHER 20,2X27X COUNTERWHEEL 2. GEAR BUSHING 1 6 J CIRCLIP 20X1, COUNTERWHEEL 5. GEAR WASHER COUNTERWHEEL 3. GEAR THRUST WASHER COUNTERWHEEL 4. GEAR COUNTERWHEEL 6. GEAR BUSHING COUNTERWHEEL 1. GEAR PLAIN WASHER BALL BEARING 15X35X J BALL BEARING 6204-Z/HN J O-RING 17,5X1, BUSHING SPROCKET 1 23 J SHAFT SEAL RING 25X37X J CIRCLIP 37X1, SPROCKET 14T BRACKET SPROCKET 1 27 J HH COLLAR SCREW M6X10 WS COUNTER SHAFT REP. KIT 125DUKE x C ENGINE // 11

36 SHIFTING MECHANISM 200 DUKE SHIFT SHAFT CPL TENSION SPRING SPRING BUSHING RETURN SPRING STOP DISK 14X30X1, SPRING GUIDE BAFFLE SHIFT LEVER 1 8 J HH COLLAR SCREW M6X22 SW TENSION ROD CPL SHIFTING LEVER CPL J BALL BEARING RUBBER SPACER SHIFTING LEVER HH COLLAR SCREW M8X30 SW SHIFT FORK COUNTER SHIFTRAIL SHIFT FORK MAIN AH SCREW M6X20 SELF LOCKING SHIFT DRUM LOCATING PARALLEL PIN SPACER SHIFT ROLLER CONTACT SPRING BOLT FOR GEAR INDICATOR SCREW LOCKING LEVER WASHER LOCKING LEVER LOCKING LEVER CPL WASHER 6X12,8X1, ARRESTING LEVER SPRING GEAR SHIFT RAIL COUNTER WASHER SHIFTING LEVER C ENGINE // 12

37 WATER PUMP 200 DUKE WATERPUMP COVER WATER PUMP COVER GASKET WATER PUMP ROTOR 1 4 J HH COLLAR SCREW M6X20 SW PARALLEL PIN 2 6 J COPPER GASKET 1 7 J HH COLLAR SCREW M6X6 SW SPACER SHIM BUSHING 1 10 J O-RING 7X0, J CIRCLIP 25X1, J SHAFT SEALING RING 12X24X5, DOME NUT WAPU-WHEEL WATER PUMP REP. KIT DUKE x C ENGINE // 13

38 COOLING SYSTEM 200 DUKE EXPANSION RESERVOIR CPL PLUG F. EXPANSION TANK CONNECTOR EXPANSION TANK GROMMET F. CONN. EXP.TANK GROMMET EXPANSION TANK CLAMP 10MM HOSE 6X10,5X80 MM HOSE 6X10X154 MM SPECIAL SCREW M6X12 FLANGED THERMOSTAT RADIATORHOSE THERM.-RADIATOR RADIATORHOSE ENGINE-THERM WATER SUPPLY CYLINDER HEAD RADIATORHOSE THERM.-COOL.PIPE COOLING PIPE "T" CPL RADIATORHOSE RADI.-COOLL." T " HOSE CLAMP D HOSE CLAMP D HOSE CLAMP D J HH COLLAR SCREW M6X12 SW RADIATOR PROTECTOR R/S RADIATOR PROTECTOR L/S DAMP. RUBBER II RADIATOR PROT 2 24 J FLANGED NUT M6 WS10 SELF LOCK J WASHER SPRING B RUBBER GROMMET 4 27 J HH COLLAR SCREW M6X10 SW J HH COLLAR SCREW M6X8 SW RADIATOR SUPPORT R/S BELOW RADIATORSUPPORT L/S BELOW DAMPING RUBBER I RADIATOR PROT RADIATOR CAP RADIATOR CPL. WITH FAN VENTILATOR CPL J O-RING 18,5X RADIATOR HOSE KIT 125 DUKE x C ENGINE // 14

39 VALVE DRIVE 200 DUKE EXHAUST VALVE INTAKE VALVE VALVE SPRING HOLDER VALVE-STEM SEALING VALVE SPRING VALVE SPRING RETAINER VALVE COLLET SHIM KIT 125/200 Duke x SHIM D=8,7/2,00 x SHIM D=8,7/2,04 x SHIM D=8,7/2,04 x SHIM D=8,7/2,12 x SHIM D=8,7/2,16 x SHIM D=8,7/2,20 x SHIM D=8,7/2,24 x SHIM D=8,7/2,28 x SHIM D=8,7/2,32 x SHIM D=8,7/2,36 x SHIM D=8,7/2,40 x SHIM D=8,7/2,44 x SHIM D=8,7/2,48 x SHIM D=8,7/2,52 x SHIM D=8,7/2,56 x SHIM D=8,7/2,60 x SHIM D=8,7/2,64 x SHIM D=8,7/2,68 x SHIM D=8,7/2,72 x SHIM D=8,7/2,76 x SHIM D=8,7/2,80 x SHIM D=8,7/2,84 x SHIM D=8,7/2,88 x SHIM D=8,7/2,92 x SHIM D=8,7/2,96 x SHIM D=8,7/3,00 x SHIM D=8,7/3,04 x VALVE LEVER VALVE LEVER SHAFT 2 11 J O-RING 10,3X1,2 MM C ENGINE // 15

40 VALVE DRIVE 200 DUKE SCREW PLUG VALVE KIT 200 DUKE x C ENGINE // 16

41 TIMING DRIVE 200 DUKE CAMSHAFT INTAKE CPL CAMSHAFT EXHAUST CPL SPECIAL SCREW CAMSHAFT GEAR WHEEL CAMSHAFT SPACER BALL BEAR.6003NR/C3D8 17X35X GUIDE RAIL TOP 1 8 J HH COLLAR SCREW M6X14 SW TIMING CHAIN GUIDE TIMING CHAIN TENSIONER RAIL SPECIAL SCREW 6X14, GASKET CHAIN ADJUSTER 1 14 J O-RING 10,15X1, CHAIN ADJUSTER 1 16 J HH COLLAR SCREW M6X20 SW SPECIAL SCREW 6X C ENGINE // 17

42 CYLINDER HEAD 200 DUKE CYLINDER HEAD CPL VALVE COVER VALVE COVER GASKET CYLINDER HEAD GASKET VALVE GUIDE OIL JET 4 7 J HH-COLLAR SCREW M6X40 WS J HH-COLLAR SCREW M6X35 WS PIN DOWEL 8X6,4X14MM COLLAR SCREW M HH COLLAR SCREW 10X147, WASHER 11,2X20X STUD M FLANGED NUT M8 H7,5 WS TEMPERATURE SENSOR O-RING OIL PRESSURE SENSOR O-RING VALVE COVER SCREW DECOUPLING ELEMENT 4 21 J O-RING 23,7X1, C ENGINE // 18

43 LUBRICATING SYSTEM 200 DUKE OILPUMP ZSB OIL PUMP SHAFT CPL OIL PUMP GEAR CIRCLIP PLAIN WASHER SPRING OILPUMP 1 8 J S HH COLLAR SCREW M6X30 WS PIN DOWEL 8X6,4X14MM OIL SCREEN CPL J O-RING 17,7X2,1 MM CLOSURE CAP OIL SCREEN O-RING 1 14 J HH COLLAR SCREW M5X16 SW OIL FILTER COVER 1 16 J O-RING 39,34X2, OIL FILTER OILFILTER SERVICE KIT 125 DUKE x C ENGINE // 19

44 IGNITION SYSTEM 200 DUKE IGNITION COVER IGNITION COVER GASKET STATOR CPL ROTOR CPL PLUG INCL. O-RING 1 6 J O-RING 15,8X2, PIN DOWEL 8X6,4X14MM 2 8 J S HH COLLAR SCREW M6X BRACKET F. STATORCABLE SPARK PLUG CONNECT. CPL GASKET SPARK PLUG CONNECT RUBBER GASKET SPARK PLUG SPARK PLUG VR5NE CHAIN SPROCKET GUARD 1 15 J HH COLLAR SCREW M6X45 SW J HH COLLAR SCREW M6X30 SW J S AH SCREW M5X35 SELF LOCKING WASHER FLANGED BOLT M10X1,25X SPECIAL SCREW M6X24 ISK SUPPORT FREEWHEEL CLUTCH TOOTHED LOCK WASHER AH SCREW M6X20 SELF LOCKING FREEWHEEL CLUTCH 1 25 J HH COLLAR SCREW M6X C ENGINE // 20

45 ELECTRIC STARTER 200 DUKE E-STARTER ENGINE CPL TORQUE LIMITER CPL SHIM 0,45 MM x SHIM 0,6 MM SHIM 0,75 MM x SHIM 0,9 MM x INTERMEDIATE STARTING GEAR FREEWHEEL GEAR CPL. 1 6 J NEEDLE ROLLER BEARING HK J HH COLLAR SCREW M6X25 SW STARTER CABLE C ENGINE // 21

46 THROTTLE BODY 200 DUKE THROTTLE BODY CPL FUEL INJECTOR CLAMP F. INJECTOR CONNECTOR FUEL RAIL SPECIAL SCREW M5X CABLE SUPPORT GROMMET BRACKET TIMING CHARGER 1 12 J FLAT HEAD SCREW M4X8 PH 4 13 J HH COLLAR SCREW M5X6 SW J FLAT HEAD SCREW M6X O-RING CONN. FL. CYL.-THR.BODY CONN. FLANGE CYLINDER-THR.BODY IDLE ADJUSTER O-RING THROTTLE POSITION SENSOR SPECIAL SCREW M4X TMAP-SENSOR SPECIAL SCREW M6X CLAMP C ENGINE // 22

47 3CM081250MEN 3CM081250MEN Art. Nr.: 3CM081250MEN 10. Okt 2013 KTM-Sportmotorcycle AG 5230 Mattighofen, Austria