SPAREPARTSCATALOG: // ENGINE 1190 RC8 R 2014 ART.-NR.: 3CM089861NEN

Size: px

Start display at page:

Download "SPAREPARTSCATALOG: // ENGINE 1190 RC8 R 2014 ART.-NR.: 3CM089861NEN"

Regina O’Connor’
5 years ago
Views:

1 SPAREPARTSCATALOG: // ENGINE ART.-NR.: 3CM08986NEN

3 CONTENT ENGINE CASE CLUTCH COVER 3 CRANKSHAFT, PISTON BALANCER SHAFT 4 SECONDARY AIR SYSTEM SAS 7 TRANSMISSION II - COUNTERSHAFT 5 CLUTCH 8 SHIFTING MECHANISM CYLINDER TRANSMISSION I - MAIN SHAFT 9 WATER PUMP COOLING SYSTEM 4 5 ENGINE //

CONTENT VALVE DRIVE TIMING DRIVE 6 LUBRICATING SYSTEM CYLINDER HEAD REAR 7 IGNITION SYSTEM 2 CYLINDER HEAD FRONT 8 ELECTRIC STARTER 23 20 THROTTLE BODY 24 25 All information contained is without

4 CONTENT VALVE DRIVE TIMING DRIVE 6 LUBRICATING SYSTEM CYLINDER HEAD REAR 7 IGNITION SYSTEM 2 CYLINDER HEAD FRONT 8 ELECTRIC STARTER THROTTLE BODY All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. ENGINE // 2

5 ENGINE CASE POS * * PARTNUMBER S C PARTNAME ENGINE CASE CPL. WITH BEARINGS INT. TORX FLAT HEAD M5X0 0.9 BRACKET FOR BEARING INSERT 08 HH COLLAR SCREW M8X30 TX40 ENGINE BRACKET R/S MOLDED RING CASE CENTER HH COLLAR SCREW M5X6 TX30 OILFILTER CAP O-RING 39,34X2,62 HH COLLAR SCREW M6X25 TX30 PINION COVER CPL. SECURING GUIDE RC8 CPL. CYL.ROLLER BEAR. NJ202 ECP C3 SWING BEARING OUTSIDE LC8 03 DOWEL 20,X24X2 03 DOWEL 9,8 X 7 X 0 STUD M6X0 08 HH COLLAR SCREW M6X80 TX30 CASE SCREW M8X25 AS 08 HH COLLAR SCREW M6X90 TX30 HH COLLAR SCREW M6X60 TX30 REDUCING JET "30" M6X0,75 O-RING 9x,5 V75 SH DIN 377 SCREW PLUG PLUG DIN093-M0XX8 SCREW PLUG INT. TORX OVAL HEAD M 5X0 8.8 MAIN JET 00 DELLORTO SLS-VALVE 03 SEAL RING 8X4X AI HH COLLAR SCREW M8X6 TX40 GASKET KIT ENGINE KPL. RC8-R PIECE x 2 ENGINE // 3

6 CLUTCH COVER OUTER CLUTCH COVER MOLDED RING OUTER CLUTCH COVER 3* CLUTCH COVER WITH BEARINGS CLUTCH COVER GASGET DOWEL 9,8 X 7 X HH COLLAR SCREW M6X95 TX HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M6X90 TX HH COLLAR SCREW M6X45 TX HH COLLAR SCREW M6X35 TX HH COLLAR SCREW M6X25 TX HH COLLAR SCREW M6X85 TX C ENGINE // 4

7 BALANCER SHAFT STOP DISK 5,2X25X BEARING BOLT 5X NEEDLE BEARING K 5X9X BALANCER SHAFT L/S C ENGINE // 5

8 CYLINDER CYLINDER BASE GASGET * CYLINDER + PISTON CPL GROOVED PIN DIN474 5X C ENGINE // 6

9 CRANKSHAFT, PISTON CONNECTING ROD SCREW MJ0X NEEDLE ROL.DIN5402 NRB 4X9, CONNECTING ROD CPL. 22 MM SPLIT BEAR. BUSH RED x SPLIT BEAR. BUSH BLUE x SPLIT BEAR. BUSH YELLOW x WOODRUFF KEY DIN6888 4X5X SPLIT BEAR. BUSH RED 08 x SPLIT BEAR. BUSH BLUE 08 x SPLIT BEAR. BUSH YELLOW 08 x CRANKSHAFT CPL BUSHING BOWL 28X32X HH-NUT M33X,5 L/S WS WASHER 33,2X46X I PISTON CPL. D=05 GR. I x II PISTON CPL. D=05 GR. II x PISTON PIN D= CIRCLIP PRIMARY GEAR DRIVE WHEEL BALANCER SHAFT 08 6* PISTON RING D * PISTON RING D OIL SCRAPER PISTON RING C ENGINE // 7

10 SECONDARY AIR SYSTEM SAS SLS-FLANGE CONTROL VALVE SAS SAS HOSE-CYLINDER FRONT SAS HOSE-CYLINDER REAR SAS HOSE-AIR FILTER BOX SAS-FLANGE SLS-VALVE VARIABLE ONE-EAR CLAMP 22,6MM VARIABLE ONE-EAR CLAMP 2,0MM CLAMP STD DN SAS-SUPPORT RC RANGE CHANGE METAL NUT M HH COLLAR SCREW M5X2 TX HH COLLAR SCREW M6X2 TX C ENGINE // 8

11 CLUTCH HH COLLAR SCREW M6X45 SW DAMPER CLUTCH SPRING PRESSURE CAP BALL BEARING 6003 JR2 C STEEL DISC STEEL DISC LINING DISC LINING DISC BELLEVILLE SPRING BEARING RING HEXAGON NUT DIN0936-M22X,5 R % WASHER DIN026 22X37X3 MM ARRESTOR PRESSURE CAP INNER CLUTCH HUB SECTION WASHER CLUTCH CAGE CPL OIL PUMP GEAR WHEEL 32-T NEEDLE BUSH HK 30X35X STOP DISK 30,2/50/ PUSH ROD CPL. 2-PARTS SHAFT SEAL RING 9X8X06 B-NBR NEEDLE ROL.DIN5402 NRB 3X7, PUSH ROD GUIDE DISTANCE PLATE 7MM HH COLLAR SCREW M6X25 TX SLEEVE CLUTCH CONTR CYLINDER CPL. LC O-RING GASKET DISTANCE CLUTCH CONTR. CPL HOLLOW SCREW CPL. M 0X ' COPPER GASKET DIN7603-0X4X HH COLLAR SCREW M6X50 TX C ENGINE // 9

12 TRANSMISSION I - MAIN SHAFT BALL BEARING 6206 C3 J NSK MAIN SHAFT 4T NEEDLE BUSH HK092 9/3/ NEEDLE BEAR. K IDLER GEAR 5.G STOP DISK 27,9/35,75/, LOCK RING SW SLIDING GEAR 3./4.G STOP DISK 22,2/30,2/, NEEDLE BEAR. K 22X26X3 TN IDLER GEAR 6.G SOLID GEAR 2.G BALL BEARING 6204 DU J C STOP DISK 20,2X28X,5 x STOP DISK 20,2/28/,6 x STOP DISK 20,2/28/,7 x STOP DISK 20,2/28/,8 x STOP DISK 20,2/28/,9 x STOP DISK 20,2/28/2,0 x STOP DISK 20,2/28/2, x STOP DISK 20,2/28/2,2 x C ENGINE // 0

13 TRANSMISSION II - COUNTERSHAFT CIRCLIP DIN47 20X, STOP DISK 20,2 X 34 X BALL BEARING 6204 J C IDLER GEAR.G NEEDLE BEAR. K 24X28X3 TN STOP DISK 24,3/35,75/ SLIDING GEAR 5.G TWISTED CIRCLIP D STOP DISK 27/36/, IDLER GEAR 4.G NEEDLE BEAR. K IDLER GEAR 3.G SLIDING GEAR 6.G CIRCLIP DIN047-30X,5 NIRO STOP DISK 29,9/39/, IDLER GEAR 2.G COUNTER SHAFT CYL.ROLLER BEAR.NJ206 ET2XCS SH.SEAL RING 30X47X7 BSL VITON CHAIN SPROCKET 6-T DAMP 03 x CHAIN SPROCKET 7-T 03 x CHAIN SPROCKET 7-T DAMPED 03 x SECURING PLATE TOOTHED HEXAGON NUT M20X, STOP DISK 20,2 X 34 X C ENGINE //

14 SHIFTING MECHANISM NEEDLE BEAR.HK 42 4X20X SHIFT SHAFT CPL WASHER 6X2X HRC TENSIONING SPRING 0,8MM SHAFT SEAL RING 4X24X6 B RETURNSPRING 2MM SPRING GUIDE STOP DISK 4X30X PRESSURE SPRING 0,9MM SHIFT RAIL,8X05MM SHIFTING ROLLER 6X8X5, SHIFT FORK 2-3 GEAR SHIFTING FORK HH COLLAR SCREW M6X20 TX LOCKING LEVER CPL SLEEVE FOR LOCKING LEVER SPRING - LOCKING LEVER AH SCREW DIN092-M 6X SHIFT DRUM LOCATING CPL BALL BEARING 6805 C SHIFT FORK 5-6 GEAR GROOVED BALL BEARING 6808 JRC SHIFTING DRUM CPL BRACKET F. GEAR-POS. SENSOR O-RING 24X2,5 VITON S CYLIND. SCR. DIN692 M5X GEAR-POSITION SENSOR COLLAR BUSHING GROOVED BALL BEAR RS C S SHIFTING LEVER CPL WASHER DIN025-A 5, RUBBER FOR SHIFT LEVER GEAR LEVER AH SCREW DIN092-M 6X S HH COLLAR SCREW M6X6 ISA SHIFT ROD CPL. BLACK SPECIAL WASHER 6,4X2,4X2, HH COLLAR SCREW M6X25 TX C ENGINE // 2

15 SHIFTING MECHANISM SPECIAL WASHER D=26X3 ALU ELO S HH COLLAR SCREW M8X30 TX SPECIAL SCREW M6X9 WS= PAIR OF WASHERS M 6 NORDLOCK STEEL WASHER 6,4X7X S RELAY LEVER SHIFT. SHAFT BLACK SELF LOCKING NUT M C ENGINE // 3

16 WATER PUMP HH COLLAR SCREW M6X0 TX30 2* WATER PUMP COVER CPL MOLDED RING WATER PUMP COV HH COLLAR SCREW M6X3 TX WATER PUMP WHEEL CPL FORM WASHER 6X NIRO WEAR BUSHING WITH SEAL RING HH COLLAR SCREW M6X45 TX HH COLLAR SCREW M6X25 TX O-RING 5,0X,2 NBR DOWEL 6X8X, O-RING 9x,5 V75 SH DIN CIRCLIP DIN X,2 NIRO CYL.ROLLER BEAR. NJ202 ECP C WATER PUMP REP. KIT RC8 203 x C ENGINE // 4

17 COOLING SYSTEM RADIATOR "5567UE" RADIATOR CAP,4 BAR HH COLLAR SCREW M6X2 TX ALU-GASKET 6X0X THERMOSWITCH LC8 02DG ' O-RING 7X,5 NB STUD BOLT M6 X ISA RUBBER SLEEVE D=2MM RADIATOR HOSE CPL. CYL.-FRONT RADIATOR HOSE CPL. CYL.-REAR PREFORMED HOSE COOLER/WAPU HOSE CLAMP SGT HOSE CLAMP GEMI MM VARIABLE ONE-EAR CLAMP 33,MM PREFORMED HOSE COOLER INLET WATER PIPE CYL. REAR WATER PIPE CYL. FRONT PREFORMED HOSE CYL. REAR PREFORMED HOSE CYL. FRONT EXPANSION TANK CPL HOSE 6X0 EPDM 03 x YDNAC-CLAMP 007 0MM PLUG F. EXPANSION TANK HH COLLAR SCREW M6X3 TX HOSE CLAMP 9/25 CPL HH COLLAR SCREW M6X20 TX THERMOSTAT 70 DEGREE HH COLLAR SCREW M6X5 TX FAN CLACK RUBBER FAN COWL WITH FAN RUBBER SLEEVE D=8MM OPEN SPECIAL SCREW M5X C ENGINE // 5

18 VALVE DRIVE VALVE LEVER SHAFT VALVE LEVER SHIM D=0/2,00 03 x SHIM D=0/2,05 03 x SHIM D=0/2,0 03 x SHIM D=0/2,5 03 x SHIM D=0/2,20 03 x SHIM D=0/2,25 03 x SHIM D=0/2,30 03 x SHIM D=0/2,35 03 x SHIM D=0/2,40 03 x SHIM D=0/2,45 03 x SHIM D=0/2,50 03 x SHIM D=0/2,55 03 x SHIM D=0/2,60 03 x SHIM D=0/2,65 03 x SHIM D=0/2,70 03 x SHIM D=0/2,75 03 x SHIM D=0/2,80 03 x SHIM D=0/2,85 03 x SHIM D=0/2,90 03 x SHIM D=0/2,95 03 x SHIM D=0/3,00 03 x SHIM D=0/3,05 03 x SHIM D=0/3,0 03 x SHIM D=0/3,5 03 x SHIM D=0/3,20 03 x SHIM D=0/3,3 x VALVE COLLET LK 6H VALVE SPRING PLATE VALVE SPRING NHK VALVE-STEM SEALING RACING VALVE SPRING HOLDER INTAKE VALVE EXHAUST VALVE D=34/6 (ST) VALVE KIT RC8 203 x C ENGINE // 6

19 TIMING DRIVE SCREW PLUG O-RING 0,00X,00 NBR 70 SH SCR. PLUG TIM. CHAIN TENS. KPL O-RING 22,00X2,00 B CHAIN ADJUSTER HYD GUIDE RAIL TOP CAMSHAFT INTAKE CPL CAMSHAFT EXHAUST CPL CAMSHAFT INTAKE CPL CAMSHAFT EXH. R/S CPL GUIDE RAIL TENSIONER RAIL TIMING CHAIN * TIMING DRIVE IDLER GEAR L/S NEEDLE BEARING K 5X9X24ZW BEARING BOLT 5X57, STOP DISK 5,2X25X IDLER GEAR R/S COLLAR SCREW CAMSHAFT WHEEL 36T CENTRIFUGE CONE ANGLE PIECE F. BREATHER SYSTEM HH COLLAR SCREW M6X20 TX O-RING 8,00X2,00 NBR SPECIAL SCREW M6X0 SW= C ENGINE // 7

20 CYLINDER HEAD REAR AH SCREW DIN7984-M 8X AH SCREW DIN092-M 6X VALVE COVER GASKET SET CYLINDER HEAD REAR CYLINDER HEAD GASKET MLS TEMPERAT.-SENSOR WATER LC VACUUM CONECTION STUD M 8X OIL JET VALVE GUIDE EXHAUST VALVE GIUDE INTAKE 6MM NEEDLE ROLLER DIN5402 5X9, CONNECTING ANGLE O-RING 5,00X,50 VITON O-RING 2,00X2,00 NBR VALVE COVER REAR COLLAR SCREW M 6 WS= INSERT SPARK-PLUG SHAFT O-RING 29,87X,78 VITON WASHER,X20X CYLINDER HEAD SCREW RUBBERSLEEVE INTAKE FLANGE HOSE CLAMP GEMI 66 / HH COLLAR SCREW M6X0 TX CU-SEAL RING DIN7603-6X0X WASHER DIN025-A 6, CAP NUT M6 STAINLESS STEEL O-RING 0,00X2,00 SILCONE WATER CONNECTION CPL HH COLLAR SCREW M6X20 TX SCREW PLUG O-RING 9x,5 V75 SH DIN EXHAUST PIPE FLANGE GASKET SCREW M6X2 ISA CONNECTING ANGLE RETAIN. PLATE VENT SCREW M6X0 CPL O-RING 5,0X,2 NBR C ENGINE // 8

21 CYLINDER HEAD REAR INSERT SPARK-PLUG SHAFT GASKET KIT CYLINDER+HEAD F+R C ENGINE // 9

22 CYLINDER HEAD FRONT AH SCREW DIN092-M 6X VALVE COVER GASKET SET 6* VALVE COVER FRONT COLLAR SCREW M 6 WS= INSERT SPARK-PLUG SHAFT O-RING 29,87X,78 VITON CYLINDER HEAD SCREW WASHER,X20X RUBBERSLEEVE INTAKE FLANGE HOSE CLAMP GEMI 66 / OIL JET OIL PRESSURE SWITCH "BITRON" CU-SEAL RING DIN7603-6X0X HH COLLAR SCREW M6X0 TX CYLINDER HEAD GASKET MLS O-RING 8,00X,5 NBR STUD M 8X CYLINDER HEAD FRONT NEEDLE ROLLER DIN5402 5X9, AH SCREW DIN7984-M 8X VALVE GUIDE EXHAUST VALVE GIUDE INTAKE 6MM VACUUM CONECTION PLUG DIN0908-M2X, WASHER DIN025-A 6, CAP NUT M6 STAINLESS STEEL CU-SEAL RING DIN7603-2X8X, O-RING 9x,5 V75 SH DIN WATER CONNECTION CPL HH COLLAR SCREW M6X20 TX EXHAUST PIPE FLANGE GASKET SCREW PLUG VENT SCREW M6X0 CPL O-RING 5,0X,2 NBR INSERT SPARK-PLUG SHAFT GASKET KIT CYLINDER+HEAD F+R C ENGINE // 20

23 LUBRICATING SYSTEM HH COLLAR SCREW M6X5 TX HH COLLAR SCREW M6X20 TX O-RING 25,00X3,00 NBR O-RING 30X2,0 FPM OILFILLTUBE CPL OIL JET 70 M OIL SCREEN BUSHING OIL SCREEN CPL OILFILTER O-RING 4,00X2,00 2 5* OIL DIPSTICK CPL. W. O-RING O-RING 2,5X,5 NBR O-RING 7,00X2, OIL INJECTION TUBE CPL O-RING 0,00X,00 NBR 70 SH HH COLLAR SCREW M6X25 TX TAB WASHER DIN6799 RS WASHER 0X6X0, OIL PUMP GEAR 24-T NEEDLE ROLLER NRB 4X5,8 G PRESSURE PUMP COVER CPL CONTROL PISTON LC SHIM CONTROL SPRING 3* ROTOR-SET 9MM OIL PUMP SHAFT ROTOR-SET 22MM ROTOR-SET 30MM MOLDED RING SUCTION PUMP COVER SUCTION PUMP COVER HH COLLAR SCREW M6X20 TX NEEDLE ROLLER DIN5402 5X9, MOLDED RING OIL COOLER CPL RUBBER COVER OIL COOLER HH COLLAR SCREW M6X50 TX BUSHING O-RING 2X2 VITON GREEN C ENGINE // 2

24 LUBRICATING SYSTEM REGULATING SCREW O-RING 6,00X2,00 NBR OILFILTER SERVICE KIT x C ENGINE // 22

25 IGNITION SYSTEM STICK COIL SPARK PLUG M2X,25 NGK R SPARK PLUG NGK "LMAR7A-9" HH COLLAR SCREW M5X6 TX PULSER COIL KOKUSAN 4K3-A/B ROTOR CABLE SUPPORT GENERATOR HH COLLAR SCREW M6X25 TX IGNITION COVER GASKET DOWEL 9,8 X 7 X STATOR IGNITION COVER WITH BEARING O-RING 24X2,5 VITON SCREW PLUG M24X,5 PA SPECIAL SCREW M2X,5 WS HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M6X35 TX C ENGINE // 23

26 ELECTRIC STARTER SELF LOCK. NUT DIN0985-M WASHER DIN025-A 6, E-STARTER ENGINE 9T NEEDLE SLEEVE HK 00 0/4/ WASHER 0X6X0, GROOV.BALL BEAR RSR C TORQUE LIMITER 0/45 CPL BEARING BOLT 5X NEEDLE BEARING K 5X9X IDLER GEAR 43T STOP DISK 5,2X25X NEEDLE BUSH HK /42/ ROTOR AH SCREW DIN 92 M6X FREEWHEEL GEAR CPL HH COLLAR SCREW M6X25 TX FREEWHEEL HOLDER SUPPORTING SLEEVE HH COLLAR SCREW M6X30 TX O-RING 33,75X2, C ENGINE // 24

27 THROTTLE BODY SCREW FOR PLASTIC K50X8 T AMBIENT-AIR TEMPERATURE SENSOR RUBBER SUPP. PRESSURE SENS PRESSURE SENSOR VACUUM CONECTION HOSE 3,2X8,5 PER METER x INTAKE TRUMPET THROTTLE BODY CPL. DK SENSOR-RETAIN. PLATE AIRBOX HOLDER WIRING HARNESS REAR EJOT PT SCREW K50X TIMING CHARGER EFI VIBRATION DAMPER DIGITALBOX WASHER DIN902-A 5, AH SCREW DIN 92-M 4X SHIM 4,3X5X,25MM GALVANIZED ROLLOVER SENSOR HH COLLAR SCREW M6X3 TX HOLDER ROLLOVER SENSOR O-RING 7,2x2, SEAL RING INJECTOR CPL FUEL PIPE CPL SCREW SHOULDER SCREW FOR SUPPORT STEPPER MOT PVC-CLAMP HEYCO 3, C69340 ENGINE // 25

28 NOTES

29 NOTES

30 NOTES

32 3CM08986NEN 3CM08986NEN Art. Nr.: 3CM08986NEN 5. Jan 204 KTM-Sportmotorcycle AG 5230 Mattighofen, Austria

1190 RC8 USA 2008 SPARE PARTS MANUAL: ENGINE ENGLISH ART.NO.: 3CM089851HEN

1190 RC8 USA 2008 SPARE PARTS MANUAL: ENGINE ENGLISH ART.NO.: 3CM089851HEN SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM089851HEN ENGLISH INDEX SPECIAL TOOLS ENGINE CASE CLUTCH COVER BALANCER SHAFT 3x 4x 5x 6x CYLINDER CRANKSHAFT, PISTON SECONDARY AIR SYSTEM SAS CLUTCH 7x 8x 9x 10x