990 SUPERDUKE 2006 SPARE PARTS MANUAL: ENGINE ENGLISH ART.NO.: 3CM089811EN

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1 SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM089811EN ENGLISH

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3 INDEX SPECIAL TOOLS ENGINE CASE CLUTCH COVER CRANKSHAFT, PISTON 3x 5x 7x 8x BALANCER SHAFT CYLINDER SECONDARY AIR SYSTEM CLUTCH 9x 10x 11x 12x TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT SHIFTING MECHANISM WATER PUMP 13x 14x 15x 17x 1

4 INDEX COOLING SYSTEM CYLINDER HEAD FRONT CYLINDER HEAD REAR TIMING VALVE 18x 20x 21x 22x VALVE DRIVE LUBRICATING SYSTEM IGNITION SYSTEM ELECTRIC STARTER THROTTLE BODY 2 23x 28x 24x 26x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-SPORTMOTORCYCLE AG, Mattighofen only. 27x

5 SPECIAL TOOLS UNIVERSAL MOUNTING RACK CPL ENGINE BRACKET FOR LC PLIERS F. VAR.ONE-EAR CLAMP PLIERS F. CLAMP BUSHING EXTRACTOR EXTRACTOR PRIM. GEAR PISTON RING COMPRESSOR CPL SYNCHRONIZER CPL. 2-CYLINDER VALVE SPRING LEVER INSERT FOR VALVE SPRING LEVER DEGREE DISK 360DEG - 1/2 INCH LIMIT PLUG GAUGE F.VALVE GUIDE LOCTITE 648 GREEN 24ML x LOCTITE 243 BLUE 6CCM x FEEL. GAUGE SET 10,12,15,20, HOLDER FOR WATER PUMP WHEEL SPECIAL SOCKET F. CYLINDER NUT SPECIAL SOCKET F.CYL.-HEAD NUT PLASTIGAUGE - MEASURING STRIP BRACKET FOR CLUTCH PRESS TOOL FOR MAIN BEARING PRESS TOOL F. SUPPORT BEARING SEAL.RING PRESS PUNCH PUSH ROD SEAL.RING PRESS PUNCH COUNT.SH SEAL.RING PRESS PUNCH WAT.PUMP SEAL.RING PRESS PUNCH BA.SHAFT PRESS PUNCH WAPU-BEARING PRESSURE PUNCH F. CRANKSHAFT MOUNT.SLEEVE F. SH. SEAL RING PRESS PUNCH SEAL.RING/BEARING MOUNT.SLEEVE F. SH.S.RING WAPU FLYWHEEL EXTRACTOR PUSH SCREW F. FLYWH. EXTRACTOR 1 M16X1, INTERN.BEAR.PULLER 28 MM WRENCH FOR CYLINDER-HEAD SCREW / C * NEW PART X AS REQUIRED 3

6 SPECIAL TOOLS SILICON GASKET THREE-BOND VENT INJEKTION HYDR. CLUTCH ENGINE BLOCKING SCREW SPARK PLUG WRENCH 16MM 1/2INCH BOTTOM PART PRETENSIONING TOOL HOOK WRENCH PRETENS.TOOL CPL / C * NEW PART X AS REQUIRED 4

7 ENGINE CASE ENGINE CASE CPL. W.BEARINGS STUD M 10X STUD M 6X OIL FILTER COVER RACING O-RING 40,00X2,50 NBR HH COLLAR SCREW M 5X16 WS= PLUG SCREW M14X1,5 ALU AH CU-SEAL RING 14X20X1,5 LC INT. TORX OVAL HEAD M 5X DRAIN PLUG W. MAGNET CU-SEAL RING DIN X27X DOWEL 17 X 14 X 9, DOWEL 20,1X24X INT. TORX FLAT HEAD M 5X HH COLLAR SCREW M 6X30 WS= JET 60 DELLORTO M6X0, OIL JET 70 M OIL INJECT.TUBE CURVED "70" ENGINE CASE GASKET 0,5MM CHAIN SPROCKET COVER CPL CHAIN SECURING GUIDE KPL ADAPTER F. HYDR. CLUTCH HH COLLAR SCREW M 6X35 WS= SELF LOCK. NUT DIN0985-M OIL DRAIN PLUG M10X1,5 AH-WS= COPPER GASKET DIN X14X REDUCING JET "30" M6X0, HH COLLAR SCREW M 6X40 WS= HH COLLAR SCREW M 6X60 WS= HH COLLAR SCREW M 6X65 WS= HH COLLAR SCREW M 6X70 WS= HH COLLAR SCREW M 6X75 WS= HH COLLAR SCREW M 6X90 WS= THREAD PIN DIN916 M5X4-45H THREAD PIN DIN0551-M 6X AH.SCREW DIN0912-M 4X / C * NEW PART X AS REQUIRED 5

8 ENGINE CASE O-RING 3,5X2,00 NBR DOWEL 9,8 X 7 X BRACKET FOR BEARING INSERT HH COLLAR SCREW M 5X12 WS= GASKET SET CPL / C * NEW PART X AS REQUIRED 6

9 CLUTCH COVER CLUTCH COVER LC8 CPL CLUT.COV. GASK. INSIDE KLI.SIL OUTER CLUTCH COVER CPL GASKET RING CLUTCH 2X3,1 VAMAC CLOS. COVER OIL SCR. MILLED MOLDED RING 1,8X2,5 VAMAC COPPER GASK.DIN7603-8,2X13X DOWEL 9,8 X 7 X HH COLLAR SCREW M 6X85 WS= HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X30 WS= HH COLLAR SCREW M 6X35 WS= HH COLLAR SCREW M 6X40 WS= HH COLLAR SCREW M 6X60 WS= HH COLLAR SCREW M 8X60 WS= / C * NEW PART X AS REQUIRED 7

10 CRANKSHAFT, PISTON CRANKSHAFT KPL. LC8 DUKE SPLIT BEAR.BUSH SIZE 1 RED 03 x SPLIT BEAR.BUSH SIZE 2 BLUE 03 x SPLIT BEAR.BUSH SIZE 3 YELL.03 x WOODRUFF KEY DIN6888 4X5X SPLIT BEAR.BUSH SIZE 1 RED 03 x SPLIT BEAR.BUSH SIZE 2 BLUE 03 x SPLIT BEAR.BUSH SIZE 3 YELL.03 x PRIMARY PINION 35 T WASHER 33,2X46X HH-NUT M33X1,5 L/S WS BUSHING BOWL 28X32X CONNECTING ROD CPL BUSH.BOWL PACK. SIZE 1 RED 03 x BUSH.BOWL PACK. SIZE 2 BLUE 03 x BUSH.BOWL PACK. SIZE 3 YELL.03 x CYLINDER PIN CONNECTING-ROD BOLT MJ10X I PISTON D= x II PISTON D= x SAFETY CLIP PISTON PIN EB 22/72 d22x OIL SCRAPER RING D=101MM TAP.COMPR.PISTON RING 101X1, PISTON RING "L" D=101 H=1, / C * NEW PART X AS REQUIRED 8

11 BALANCER SHAFT HEXAGON NUT M20X1,5 H=6MM STOP DISK 20,2 X 34 X SPREAD TRANSMISSION BALANCER WEIGHT R/S WOODRUFF KEY DIN6888 4X5X TIMING GEAR 18-T WOODRUFF KEY DIN6888-3X3, TIMING VALVE JACKSHAFT CPL CYL. ROLLER BEAR. NUP 204E CYL.ROLLER BEARING 26,5X47X SHAFT SEAL RING 12X20X5 B SPRING WASH. 30,5X46,5X0,6-1, CLAMPING WHEEL 35-Z TENSION SPRING DRIVE WHEEL 35-T / C * NEW PART X AS REQUIRED 9

12 CYLINDER CYLINDER CYLINDER CYLINDER-BASE GASKET FR 0,35MM CYLINDER-BASE GASKET RR 0,35MM AH SCREW DIN0912-M 8X GROOVED PIN DIN1474 5X STUD M6X / C * NEW PART X AS REQUIRED 10

13 SECONDARY AIR SYSTEM CONTROL VALVE SAS CLAMP STD DN SAS HOSE AIRBOX VARIABLE ONE-EAR CLAMP 22,6MM VARIABLE ONE-EAR CLAMP 21,0MM SAS HOSE CYLINDER FRONT SAS FLANGE SAS HOSE CYLINDER REAR HH COLLAR SCREW M 6X12 WS= SLS-VALVE PVC CLAMP 17,4MM HEYCO / C * NEW PART X AS REQUIRED 11

14 CLUTCH HH COLLAR SCREW M 6X16 WS= WASHER DIN9021-A 6, CLUTCH SPRING LC PRESSURE CAP LC BALL BEARING 6003 JR2 C STEEL DISK 2MM LINING DISK 2,8MM LINING DISK OUTSIDE 2,8MM LINING DISK TURN OUT 2,8MM BELLEVILLE SPRING THRUST WASHER HEXAGON NUT DIN0936-M22X1,5 R WASHER DIN X37X3 MM CLUTCH BOOSTER UNIT CPL INNER CLUTCH HUB CPL SECTION WASHER OUT.CLUTCH HUB CPL. 67-T OIL PUMP GEAR WHEEL 32-T NEEDLE BUSH HK 30X35X STOP DISK 30,2/50/2 1 30* PUSH ROD CPL NEEDLE ROL.DIN5402 NRB 3X17, SHAFT SEAL RING 9X18X06 B-NBR DISTANCE CLUTCH CONTR. CPL CIRCLIP DIN PISTON WITH O-RING AND BALL COMPRESSION SPRING 8X20, CYLINDER CPL. LC HOLLOW SCREW CPL. M 10X1 ' COPPER GASKET DIN X14X HH COLLAR SCREW M 6X50 WS= O-RING GASKET / C * NEW PART X AS REQUIRED 12

15 TRANSMISSION I - MAIN SHAFT BALL BEARING 6206 C3 J1 NSK NEEDLE BEAR. K IDLER 5. GEAR STOP DISK 28,3/35,75/1, LOCK RING DIN5417-WS SLIDING GEAR 3/4 GEAR STOP DISK 22,2/30,2/1, NEEDLE BEAR. K 22X26X13 TN IDLER 6. GEAR SOLID GEAR 2.G STOP DISK 20,2/28/1, MAIN SHAFT NEEDLE BUSH HK0912 9/13/ BALL BEARING 6204 DU J1 C / C * NEW PART X AS REQUIRED 13

16 TRANSMISSION II - COUNTERSHAFT CIRCLIP DIN471 20X1, BALL BEARING 6204 DU J1 C STOP DISK 20,2 X 34 X NEEDLE BEAR. K 24X28X13 TN IDLER 1. GEAR STOP DISK 24,3/35,75/ TH GEAR MAINSHAFT LOCK RING WS STOP DISK 26,2/36/1, IDLER GEAR 4TH G IDLER 3. GEAR NEEDLE BEAR. K th gear mainshaft CIRCLIP DIN X1,5 NIRO STOP DISK 30,2/39/1, IDLER 2. GEAR COUNTERSHAFT CYL.ROLLER BEAR.NJ206 ET2XCS SH.SEAL RING 30X47X7 BSL VITON CHAIN SPROCKET 16-T 03 x CHAIN SPROCKET 17-T 03 x CHAIN SPROCKET 17-T DAMPED 03 x SECURING PLATE TOOTHED HEXAGON NUT M20X1, / C * NEW PART X AS REQUIRED 14

17 SHIFTING MECHANISM SHIFT FORK 1-4 GEAR LC SHIFT FORK 2-3 GEAR LC SHIFT FORK 5-6 GEAR LC SHIFTING ROLLER 6X8X5, SHIFT RAIL 11,8X105MM SHIFT RAIL 11,8X89MM PRESSURE SPRING 0,9MM SHIFT SHAFT CPL TENSIONING SPRING 0,8MM SPRING GUIDE RETURN SPRING 2,2MM ' STOP DISK 14X30X1 1 13* SHIFT ROLLER CPL CONTACT SPRING CONTACT BOLT SHIFT ARRESTING CPL AH SCREW DIN6912 M 6X ARRESTING LEVER CPL HH COLLAR SCREW M 5X20 WS= WASHER DIN7349-5X15X SLEEVE FOR LOCKING LEVER ARRESTING LEVER SPRING NEEDLE BEAR.HK X20X SHAFT SEAL RING 14X24X6 B GEAR-POSITION SENSOR O-RING 27,5X2,5 NBR AH SCREW DIN0912-M 5X BALL BEARING C GROOVED BALL BEARING 6808 JRC SCHIFT LEVER KPL STEEL WASHER 6,4X17X PAIR OF WASHERS M 6 NORDLOCK SPECIAL SCREW M6X19 WS= GROOVED BALL BEAR RS C RUBBER FOR SHIFT LEVER * SPECIAL WASHER ALU 8X24 MM ELO / C * NEW PART X AS REQUIRED 15

18 SHIFTING MECHANISM FLAT HEAD SCREW M8X32 SL SHIFT ROD CPL RELAY LEVER SELCTOR SHAFT ' SPROCKET SCREW-AH M8X26 WS= WASHER COUNT. 8,5X21X7, / C * NEW PART X AS REQUIRED 16

19 WATER PUMP HH COLLAR SCREW M 6X10 WS= CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 6X16 WS= WATER-PUMP COVER WATER-PUMP GASKET DOWEL 6X8X11, HH COLLAR SCREW M 6X15 WS= WATER-PUMP WHEEL LC FORM WASHER 16X1 NIRO SHAFT SEAL RING 12X30X7 VITON 1 DOUBLE-LIP CIRCLIP DIN X GROOVED BALL BEARING 6901V C CIRCLIP DIN472 D=24X1, WATER-PUMP SHAFT O-RING 25,00X3,00 NBR ALUMINUM TUBE WATER-PUMP FIXING CLAMP WATER-P. TUBE HH COLLAR SCREW M 6X60 WS= / C * NEW PART X AS REQUIRED 17

20 COOLING SYSTEM RADIATOR 990 DUKE RADIATOR CAP 990 DUKE HH COLLAR SCREW M 6X10 WS= WASHER DIN0125-A 6, EXPANSION TANK CPL PLUG F. EXPANSION TANK RUBBER GROMMET 16X10,8X HH COLLAR SCREW M 6X15 WS= HOSE 6X10 EPDM 03 x HOSE CLAMP YDNAC MM YDNAC-CLAMP MM ANGLE CONNECTION EXPANS. TANK RADIATOR HOSE THERM./RAD RADIATOR HOSE THERM./PUMP THERMOSTAT 75 CPL. W. CASE RADIATOR HOSE THERM./DISTR DISTRIBUTOR R/S 18/18/18MM RADIATOR HOSE CYL./DISTR RADIATOR HOSE DISTR./DISTR DISTRIBUTOR L/S 18/18/25MM RADIATOR HOSE RADIATOR L/S VARIABLE ONE-EAR CLAMP 27,1MM CLAMP STD DN VARIABLE ONE-EAR CLAMP 34,6MM VARIABLE ONE-EAR CLAMP 33,1MM RUBBER SLEEVE D=12MM SCREW RADIATOR BRACKET M THERMOSWITCH LC8 102DG ' O-RING 17X1,5 NB FAN CAP FAN COWL L/S EDGE PROTECTOR PER METER x FAN FLAP RUBBER LC FAN L/S SPECIAL SCREW T60 6X30 WS= EJOT PT SCREW K60X20 WS= / C * NEW PART X AS REQUIRED 18

21 COOLING SYSTEM HH COLLAR SCREW M 6X20 WS= RANGE CHANGE METAL NUT M / C * NEW PART X AS REQUIRED 19

22 CYLINDER HEAD FRONT CYLINDER HEAD CPL. FRONT CYLINDER HEAD GASKET 0,5 101MM STUD DIN0835-M 8X SELF LOCKING NUT M 8 CU EXHAUST GASKET CAP NUT M6 DIN WASHER DIN0125-A 6, VACUUM CONECTION HH COLLAR SCREW M 6X10 WS=8 x CU-SEAL RING DIN7603-6X10X1 x VALVE GIUDE OUTLET ' VALVE GIUDE INDUCTION ' COLLAR NUT M 10 WS= NEEDLE ROLLER DIN5402 5X9, SHIM 10,2X19X1,5MM AH SCREW DIN0912-M 6X AH SCREW DIN7984-M 8X HOSE CONNECTOR M20X1,5 SPLICE PLUG DIN0908-M12X1, CU-SEAL RING DIN X18X1, RUBBERSLEEVE INTAKE FLANGE HOSE CLAMP GEMI 66MM HOSE CLAMP GEMI 63MM O-RING 29,87X1,78 VITON INSERT SPARK-PLUG SHAFT LC VALVE COVER GASKET SET FR+RR VALVE COVER FRONT COLLAR SCREW M 6 WS= ANGLE CONNECTOR LC O-RING 8X2 SILICONE OIL-PRESSURE SWITCH LC COPPER GASKET DIN X14X SPACER BUSH. 8,5X15X7, ANGLE CONNECTOR BRACKET PANEL SPECIAL SCREW M 5,0X GASKET SET CYL. HEAD KPL CYLINDER FRONT + REAR / C * NEW PART X AS REQUIRED 20

23 CYLINDER HEAD REAR CYLINDER HEAD CPL. REAR CYLINDER HEAD GASKET 0,5 101MM STUD DIN0835-M 8X SELF LOCKING NUT M 8 CU EXHAUST GASKET CAP NUT M6 DIN WASHER DIN0125-A 6, VACUUM CONECTION HH COLLAR SCREW M 6X10 WS=8 x CU-SEAL RING DIN7603-6X10X1 x VALVE GUIDE EXHAUST VALVE GUIDE INTAKE COLLAR NUT M 10 WS= NEEDLE ROLLER DIN5402 5X9, SHIM 10,2X19X1,5MM AH SCREW DIN0912-M 6X AH SCREW DIN7984-M 8X HOSE CONNECTOR M20X1,5 SPLICE TEMPERAT.-SENSOR WATER LC O-RING 10,00X2,00 SILCONE RUBBERSLEEVE INTAKE FLANGE HOSE CLAMP GEMI 66MM HOSE CLAMP GEMI 63MM O-RING 29,87X1,78 VITON INSERT SPARK-PLUG SHAFT LC VALVE COVER GASKET SET FR+RR VALVE COVER REAR COLLAR SCREW M 6 WS= SPACER BUSH. 8,5X15X7, GASKET SET CYL. HEAD KPL CYLINDER FRONT + REAR / C * NEW PART X AS REQUIRED 21

24 TIMING VALVE 1* CAMSHAFT EXHAUST CPL. FRONT * CAMSHAFT INTAKE CPL. FRONT * CAMSHAFT INTAKE CPL. REAR * CAMSHAFT EXHAUST CPL. REAR TIMING GEARS 32-T CPL NEEDLE BEARING K18/24/ O-RING 29X2 VITON BEARING BOLT CPL. W. O-RING TOOTH CHAIN 88 LINK 6,35PITCH GUIDE RAIL BUSHING SCREW 2 CYL TENSIONER RAIL CPL. FRONT COLLAR SCREW AH M TENSIONER RAIL CPL. REAR SCREW PLUG M16X1, CU SEAL-RING DIN X20X1, TIMING-CH.TENS. HYDR.(75YM) SEAL RING CU DIN7603-8X12X / C * NEW PART X AS REQUIRED 22

25 VALVE DRIVE INTAKE VALVE EXHAUST VALVE VALVE SPRING HOLDER VALVE-STEM SEALING RACING STOP DISK 14X30X1 4 EXHAUST VALVE SPRING SET CPL VALVE SPRING RETAINER STEEL VALVE COLLET MK SHIM D=10/2,00 03 x SHIM D=10/2,05 03 x SHIM D=10/2,10 03 x SHIM D=10/2,15 03 x SHIM D=10/2,20 03 x SHIM D=10/2,25 03 x SHIM D=10/2,30 03 x SHIM D=10/2,35 03 x SHIM D=10/2,40 03 x SHIM D=10/2,45 03 x SHIM D=10/2,50 03 x SHIM D=10/2,55 03 x SHIM D=10/2,60 03 x SHIM D=10/2,65 03 x SHIM D=10/2,70 03 x SHIM D=10/2,75 03 x SHIM D=10/2,80 03 x SHIM D=10/2,85 03 x SHIM D=10/2,90 03 x SHIM D=10/2,95 03 x SHIM D=10/3,00 03 x SHIM D=10/3,05 03 x SHIM D=10/3,10 03 x SHIM D=10/3,15 03 x SHIM D=10/3,20 03 x BUCKET TAPPET / C * NEW PART X AS REQUIRED 23

26 LUBRICATING SYSTEM OIL TANK KPL PLUG CPL. M24X O-RING 19,00X3,00 NBR AH SCREW DIN0912-M 5X ANGLE CONNECTOR BRACKET PANEL ANGLE CONNECTOR LC O-RING 8X2 SILICONE OILDRAIN PLUG W.MAG. M 12X1, CU-SEAL RING DIN X18X1,5 1 10* PREFORMED HOSE D9X3, OIL PIPE "B" O-RING 9X2 VITON OIL HOSE PIPE A OIL PIPE "A" VARIABLE ONE-EAR CLAMP 25,6MM VARIABLE ONE-EAR CLAMP 19,8MM HH COLLAR SCREW M 6X16 WS= OIL SCREEN FINISHED GASKET FOR OIL FILTER HNBR PLUG 10MM LC O-RING 11X2 VITON RETAINING PLATE 2 LC RETAINING PLATE 1 LC AH SCREW DIN0912-M 6X SCREW OIL TANK FIXING EXHAUST BRACKET RUBBER BLACK SCREW RADIATOR BRACKET M RUBBER SLEEVE D=12MM RANGE CHANGE METAL NUT M VARIABLE ONE-EAR CLAMP 18,5MM WIRING HOLDER 05 x OIL RISING PIPE CPL SEAL RING CU DIN7603-8X12X BANJO BOLT M8 X 1 DIN OIL TANK BREATHING HOSE R/S CLAMP STD DN / C * NEW PART X AS REQUIRED 24

27 LUBRICATING SYSTEM OIL TANK BREATHING HOSE L/S STICKER "OIL LEVEL" PRESSURE PUMP CASE CONTROL SPRING LC8 3,5 BAR CONTROL PISTON LC WASHER 6X12X1 HRC CIRCLIP DIN0472 J ROTOR-SET PRESSURE PUMP OIL PUMP SHAFT NEEDLE ROLLER NRB 4X15,8 G OIL PUMP GEAR 24-T TAB WASHER DIN6799 RS WASHER 10X16X0, ROTOR-SET SUCTION PUMP SUCTION PUMP CASE NEEDLE ROL.DIN5402 NRB 4X9, O-RING 13,3X2,4 VITON OIL SCREEN HH COLLAR SCREW M 6X40 WS= HH COLLAR SCREW M 6X20 WS= O-RING 10,00X1,00 NBR 70 SH OIL INJECTION TUBE GEAR OIL FILTER HH COLLAR SCREW M 6X10 WS=8 2 64* OIL TANK VALVE CPL SHAFT SEAL R.10X18X4 B-VITON / C * NEW PART X AS REQUIRED 25

28 IGNITION SYSTEM PULSE GENERATOR LC HH COLLAR SCREW M 6X16 WS= COIL SPROKET 22Z O. CYL. PIN 1 4* TIMING CHARGER EFI SPECIAL WASHER D=16,5MM VIBRATION DAMPER DIGITALBOX AH SCREW DIN6912 M6X STICK COIL SPARK PLUG M12X1,25 DCPR8E/M IGNITION ROTOR 04 1 INCL. FREEWHEEL WASHER 17X32X AH EXPAND. SCREW M16X1, HH COLLAR SCREW M 6X35 WS= STATOR DOWEL 9,8 X 7 X IGNIT.COVER GASK.MATRI.CS0,5MM IGNITION COVER CPL O-RING 24X2,5 NBR SCREW PLUG M24X1,5 PA CU-SEAL RING DIN7603-6X10X VENTILATION CONNECTOR M16X1, HH COLLAR SCREW M 6X30 WS= CLAMP STD DN VARIABLE ONE-EAR CLAMP 22,6MM CABLE SUPPORT GENERATOR * BACK-PRESSURE VALVE CPL ENGINE BREATHER HOSE BOTTOM ENGINE BREATHER HOSE TOP / C * NEW PART X AS REQUIRED 26

29 ELECTRIC STARTER E-STARTER ENGINE CPL. LC8-E HH COLLAR SCREW M 6X25 WS= O-RING 33,5X3 VITON GROOV.BALL BEAR JRX C TORQUE LIMITER 10/49-T CPL CIRCLIP DIN X STOP DISC 17,2X26X1 B IDLER GEAR 19-T NEEDLE BEARING K 17X21X BEARING BOLT 17X NEEDLE BUSH HK /32/ IDLER GEAR 2 23-T FREEWHEEL GEAR WH. 57-T CPL SUPPORTING SLEEVE FREEWHEEL HOLDER HH COLLAR SCREW M 6X25 WS= IGNITION ROTOR 04 1 INCL. FREEWHEEL AH SCREW DIN6912 M6X CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 6X16 WS= SELF LOCK. NUT DIN0985-M WASHER DIN0125-A 6, / C * NEW PART X AS REQUIRED 27

30 THROTTLE BODY THROTTLE BODY CPL INTAKE TRUMPET PRESSURE SENSOR RUBBER SUPPORT PRESSURE SENSOR PVC-CLAMP 7,9 MM HEYCO SUPPORT PRESSURE SENSOR SCREW FOR PLASTIC D=5X AMBIENT-AIR TEMPERATURE SENSOR SCREW FOR PLASTIC D=5X ROLLOVER SENSOR SHIM 4,3X15X1,25MM GALVANIZED PLASTIC SCREW KA40X25WN * VACUUM CONECTION HOSE 3,2X8,5 L=50 MM HOSE 3,2X8,5 L= 250 MM / C * NEW PART X AS REQUIRED 28

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32 KTM Group Partner KTM-Sportmotorcycle AG A-5230 Mattighofen *3CM089811EN* 3CM089811EN Art.Nr.: 3CM089811EN 11/2005