Engine Husqvarna TE 250i 2019

Transcription

1 SPAREPARTSCATALOG ENGINE ART.-NR.:083698SEN

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3 S PA R E PA R T S C ATA L O G CONTENT ENGINE CASE CLUTCH COVER 3 CRANKSHAFT, PISTON BALANCER SHAFT 4 REED VALVE CASE 7 TRANSMISSION II - COUNTERSHAFT 5 CLUTCH 8 KICK STARTER 11 CYLINDER, CYLINDER HEAD TRANSMISSION I - MAIN SHAFT 9 SHIFTING MECHANISM WATER PUMP ENGINE 1

4 S PA R E PA R T S C ATA L O G CONTENT COOLING SYSTEM EXHAUST CONTROL 15 THROTTLE BODY LUBRICATING SYSTEM 16 IGNITION SYSTEM FUEL DISTRIBUTOR All information contained is without obligation. HUSQVARNA MOTORCYCLES GmbH particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. HUSQVARNA MOTORCYCLES shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by HUSQVARNA MOTORCYCLES GmbH, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of HUSQVARNA MOTORCYCLES GmbH, Mattighofen only. ENGINE 2

5 ENGINE CASE 1* Crankcase, ready for installation OILDRAIN PLUG W.MAG. M 12X1, CU-SEAL RING DIN X18X1, CIRCLIP DIN X1, CIRCLIP DIN X1, RETAINING PLATE F. CS BEARING CASE BUSH ANGLE PIECE 50CCM LC * Collar bushing AH SCREW DIN0912 M 6X S hex lobe countersunc screw M5x CLUTCH COVER GASKET INSIDE DOWEL BUSHING 13,8X11X DOWEL 21X ENGINE CASE GASKET HH collar screw M6x60 TX HH COLLAR SCREW M6X45 TX GASKET SET 250 EXC/SX 17 x ENGINE 3

6 CLUTCH COVER POS PARTNUMBER JA PARTNAME Inner clutch cover cpl CLUTCH COVER GASKET INSIDE DOWEL 9,8 X7X10 CU-SEAL RING DIN7603-6X10X1 HH collar screw M6x10 TX30 SEALING ELEMENT BOTTOM SEALING CARRIER 07 CLUTCH COVER GASKET OUTSIDE Outer clutch cover OIL FILLER CAP M24x3 WITH O-R O-RING 19,00X3,00 NBR HH collar screw M6x20 TX30 HH collar screw M6x60 TX30 HH collar screw M6x30 TX30 HH collar screw M6x25 TX30 SHAFT SEAL RING 19X30X7 B PIECE ENGINE 4

7 BALANCER SHAFT S SHCS M8x20 TX WASHER DIN ,4X23X WOODRUFF KEY DIN6888-3X3, AGW-GEAR WHEEL CIRCLIP DIN X1, GROOVED BALL BEARING 6302 C NEEDLE BEARING NK20X16XL CIRCLIP DIN X1, SEAL SHAFT RING 20X35X6 BTSL BALANCER SHAFT ENGINE 5

8 CYLINDER, CYLINDER HEAD Cylinder + piston cpl Connection Flange AH SCREW DIN0912-M 6X COLLAR SCREW M 8X35 WS= CU-SEAL RING 8 X 16 X water temperature sensor Vacuum connection 1 8* Cylinder head KTM 250 EXC O-RING 73,00X2,00 VITON O-ring 105x VACUUM CONNECTION M 6X HOSE EPA D=6/10 PER METER SCREW M5X14 TORX * exhaust control cover rh GASKET FOR CONTROL COVER R/S CONTROL COVER L/S GASKET FOR CONTROL COVER L/S O-RING 11,3 X2,4 SILICON RETAINING PLATE COLLAR NUT M10 WS= S STUD SCREW DIN0835-M10X CYLINDER BASE GASKET x CYLINDER BASE GASKET x CYLINDER BASE GASKET x CYLINDER BASE GASKET x CYLINDER FOOT GASKET x NEEDLE ROL.DIN5402 NRB 4X9, CLAMP YDNAC 10096F (9,6MM) tube 3,2x9.0 L=75mm o-ring 10.00x2.00 silicone Gasket set piston 250/300 x ENGINE 6

9 CRANKSHAFT, PISTON 1* I Piston cpl. I 1 1* II Piston cpl. II TRAPEZOID RING ,4 MM WIRE LOCK RING C18X1, HEX.NUT L/SH M18X1, LOCK WASHER VSK DISTANCE SLEEVE SHAFT SEAL RING 38X52X7BTSL O-RING 25,00X1,50 NBR BALL BEARING 32X65X17 NTN WOODRUFF KEY 5X6,5 HARDED CRANKSHAFT EXC WOODRUFF KEY DIN6888-3X5X NEEDLE BEARING KBK 18X22X CYLIND.ROL.BEAR. NJ207ET2XCS SHAFT SEAL RING 25X35X7 BTSL LOCKING RING VSK COLLAR NUT M12X1 R/S CON.ROD REP.SET 250/300 x CRANKSHAF REP. KIT x ENGINE 7

10 REED VALVE CASE REED VALVE CASE CPL REED VALVE SET GASKET REED VALVE CASE GASKET SUPPORTING PLATE EJOT DELTA PT SCREW 30X5, EJOT DELTA PT SCREW 35X EJOT DELTA PT SCREW 30X HH collar screw M6x25 TX CLAMP 52/12 GEMI INTAKE FLANGE GASKET INTAKE FLANGE ENGINE 8

11 CLUTCH 1* OUTER CLUTCH HUB EXC CLUTCH HUB CLUTCH PRESSURE CAP HUB DAMPING RUBBER DRIVING SLEEVE D=7,95 L= WASHER 112X118X INTERMEDIATE DISC 1MM INTERMEDIATE DISC 1,4MM INTERMEDIATE DISC 1MM LINING DISC 1,95 MM PRIMARY GEAR INNER RING NEEDLE BEARING K26X30X22ZW.KSE BELLEVILLE SPRING 71X115X1,5 I SPRING RING HH collar screw M5x16 TX TAB WASHER HEXAGON NUT DIN0936-M18X1,5 R WASHER 21,8 X 37 X 5, PRESSURE PIECE CPL PUSH ROD OUTPUT CYL. DOT CPL. 27MM M HOLLOW SCREW CPL. M O-RING 30,00X1,50 NBR Clutchpipe L=995mm SEAL RING CU DIN7603-8X12X HH collar screw M6x25 TX HH collar screw M6x16 TX VENT INJEKTION HYDR. CLUTCH CLUTCH KIT 250/ x ENGINE 9

12 TRANSMISSION I - MAIN SHAFT Main shaft cpl. 14T BUSHING NEEDLE BEAR. K 22X26X13 TN Idler gear 6.G, Z= STOP DISC 25X31X1, CIRCLIP WS Sliding gear 3rd/4th., t=20/ STOP DISC 25X0,8X30X30X7H Idler gear 5.G, Z= Idler gear 2 nd. gear T= DISK 20,2X32X1, GROOVED BALL BEAR. TM C BALL BEARING 6205 C3 NTN RETAINING PLATE F. CS BEARING S INT. TORX FLAT HEAD M5X12 T ENGINE 10

13 TRANSMISSION II - COUNTERSHAFT CIRCLIP DIN X1, BALL BEARING 6203 JR2 C STOP DISK 17,2X30X1, NEEDLE BEARING K 20X26X Idler gear 1.G. Z= STOP DISC 20,2X30X Sliding gear 6 th, Z= CIRCLIP WS STOP DISC 25X0,8X30X30X7H Idler gear 3th, Z= NEEDLE BEAR.K 22X26X10 DIVIDED Idler gear 4.G, Z= Sliding gear 5th Z= STOP DISC 25X31X1, Idler gear 2 nd. gear T= NEDDLE BEAR. K24X28X11,9 DIV Output shaft cylindrical roller bearing NJ SHAFT SEAL RING 32X45X7 BSLNBR O-RING 25,12X1,78 NBR SPACER SLEEVE COUNTER ENGINE SPROCKET 14Z SPROCKET 13T x SPRING WASHER 17,2X40X1, HH COLLAR SCREW M10X COUNTER SHAFT REP.KIT 2 STROKE x ENGINE 11

14 KICK STARTER KICKSTARTER CPL WASHER 8MM GALVANIZED S FLAT HEAD SCREW M. ISA45 M8X20 1 5* Kick-starter spring KICK STARTER SHAFT KICK STARTER WHEEL 27Z NEEDLE BEAR K 25X29X STOP DISC 25X31X1, CIRCLIP SW KICK STARTER RATCHET RATCHET GEAR SPRING 1,2 MM HH collar screw M6x20 TX BUMP PART KICKSTART IDLER CPL STOP DISC 17,2X26X1 B CIRCLIP DIN X ENGINE 12

15 SHIFTING MECHANISM SHIFT FORK GEAR SHIFT FORK GEAR SHIFT FORK GEAR NEEDLE ROLLER DIN5402 6X14, SHIFT SHAFT CPL SLIDING PLATE TENSIONING SPRING 0,8MM SPRING GUIDE FRICTION BEARING CONTROLLER SHIFT ROLLER BALL BEARING C RETURN SPRING GEARSHIFT CPL AH SCREW DIN6912 M 6X S hex lobe countersunc screw M5x RETAINING PLATE F. CS BEARING SHIFT. RAIL MAIN SHAFT 250/ SHIFTING MAIN L=93MM LOCKING LEVER SPRING LOCKING LEVER CPL SLEEVE FOR LOCKING LEVER WASHER DIN7349-5X15X HH collar screw M5x20 TX SHIFTING LEVER CPL STOP DISK 14X30X needle sleeve HK x20x radial shaft seal 14x24x6 B PAIR NORDLOCK WASHER M S HH collar screw M6x15 TX ENGINE 13

16 WATER PUMP WATER PUMP COVER DOWEL 9,8 X7X GASKET WATER PUMP COVER 1 4* CAP NUT M6 STAINLESS STEEL WATER PUMP WHEEL CPL PREFORMED WASHER SHAFT SEAL RING 8X24X7 A DUO BALL BEARING C CU-SEAL RING DIN7603-6X10X HH collar screw M6x60 TX HH collar screw M6x25 TX HH collar screw M6x20 TX ENGINE 14

17 COOLING SYSTEM Preformed hose w. therm. 1 2* Radiator left 1 3* Radiator right RADIATOR CAP 1,8 BAR COLLAR SCREW M6X12 TX Y-PIECE CPL COOLING WATER PIPE HOSE CLAMP GEMI PRE-FORMENDHOSEENGINE/RADIAT RADIATOR PROTECTOR SCREW FOR PLASTIC D=4X O-RING 32,00X2, THERMOSTAT 70 DEGREE PVC-HOSE 6X ANGLE PIECE ' CLAMP YDNAC 10096F (9,6MM) ENGINE 15

18 EXHAUST CONTROL S hex lobe countersunc screw M5x RETAINING PLATE R/S RETAINING PLATE L/S O-RING 16,00X2,00 VITON CONTR.VALVE 250 LEFT KPL CONTR.VALVE 250 RIGHT KPL AH SCREW DIN0912-M 6X SPRING SLEEVE OVERLOAD SPRING RETAIN.PLATE CONTROL FLAP ' CONTROL LEVER WITH BALL TYPE BUSHING SLEEVE GEAR SEGMENT CPL. RIGHT GEAR SEGMENT L/S * exaust flap bushing O-RING 15,00X1,50 VITON CONTROL FLAP AH SCREW DIN0912-M 6X WASHER 6,5X11X AH SCREW DIN0912-M 6X HH COLLAR SCREW M 5X12 WS= WASHER DIN7349-5X15X BEARING SUPPORT 1 28* S HH COLLAR SCREW M5X25 ISA spring washer DIN 137 B * Centrifugal force governor cmpl BALL BEARING 626LLBC3/5K HH COLLAR SCREW M 5X20 WS= COVER LID ' SPRING GUIDE 250/ O-RING 12,37X2,62 NBR O-RING 24,00X2,00 NBR ADJUST. SPRING AUXILIARY SPRING MID., YELLOW SPRING INSERT angle lever SHIM WASHER DIN988 10X16X needle sleeve HK x14x ENGINE 16

19 EXHAUST CONTROL ADJUSTING LEVER 250/ CONNECTING ROD CPL SECURING DIN S ENGINE 17

20 LUBRICATING SYSTEM Oilfillercap cpl Filler plug oil tank Oil level sensor HH COLLAR SCREW M6X10 TX SPECIAL SCREW M6X12,5 WS= Oil tank ROLLOVER SENSOR Crankcase Presure Sensor CCP HH collar screw M6x15 TX Oil pump support HH collar screw M6x12 TX Oil pump VARIABLE ONE-EAR CLAMP 27,1MM Hose SCREW FOR PLASTIC K50X18 T spacer bushing for speedometer holder Clamp Clamp Tube set, oil tank ENGINE 18

21 IGNITION SYSTEM 1* JA Ignition cover TE cmpl IGNITION COVER GASKET Stator flywhell AH SCREW DIN0912-M 5X BENDIX STARTER ENGINE HH collar screw M6x25 TX COLLAR BUSHING BEARING BUSH HH collar screw M6x30 TX PROTECTION CAP STARTER ENGINE O-RING 34,59X2, Holder control unit Holding plate generator cable DOWEL 9,8 X7X pulse generator KOKUSAN 4K3-A/B HH collar screw M5x16 TX Ignition wire Spark plug SEALING CUP FOR SPARK PLUG Iginition coil HH collar screw M6x25 TX Control device EFI ENGINE 19

22 THROTTLE BODY Throttle body TVB cover cmpl TPS cmpl TPS cover cmpl Air adjust. screw Starter valve comp ENGINE 20

23 FUEL DISTRIBUTOR T-connector VARIABLE ONE-EAR CLAMP 15,7MM TPI hose right TPI hose left TPI supply hose injector top right Injector top left Insulating disk 5x9x SCREW M5X14 TORX Injector clip Injector right cpl CONNECTOR FUEL PUMP ENGINE 21

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28 083698SEN SEN Art. Nr.: SEN 18. Apr 2018