MOTOR 690 DUKE IV 2018

Transcription

1 SPAREPARTSCATALOG: // ENGINE MOTOR 690 DUKE IV 208 ART.-NR.: REN

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3 CONTENT MOTOR 690 DUKE IV 208 ENGINE CASE CLUTCH COVER 3 CRANKSHAFT, PISTON BALANCER SHAFT 5 SECONDARY AIR SYSTEM SAS 8 TRANSMISSION II - COUNTERSHAFT 6 CLUTCH 9 SHIFTING MECHANISM 2 CYLINDER TRANSMISSION I - MAIN SHAFT 0 SHIFT LEVER 3 7 WATER PUMP 4 5 ENGINE

4 CONTENT MOTOR 690 DUKE IV 208 COOLING SYSTEM VALVE DRIVE 6 LUBRICATING SYSTEM TIMING DRIVE 7 IGNITION SYSTEM 2 CYLINDER HEAD 9 ELECTRIC STARTER THROTTLE BODY All information contained is without obligation. KTM Sportmotorcycle GmbH particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM Sportmotorcycle GmbH, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM Sportmotorcycle GmbH, Mattighofen only. ENGINE 2

5 ENGINE CASE MOTOR 690 DUKE IV 208 POS PARTNUMBER PARTNAME Motorgehäuse kpl. O-RING 6,00X,78 PLUG DIN090-M 0X sealing ring DIN x4x dowel sleeve 6x8x.5 OIL JET 50 M6X0,75 WS8 05 washer DIN 902 A PAN HEAD SCREW M5X0 TX25 VENTILATION CONNECTOR M6X,5 O-RING 7,7X,78 GLO PLUG M20X,5 WS=3 OILDRAIN PLUG W.MAG. M 2X,5 HH collar screw M6x35 TX30 CU-SEAL RING DIN7603-2X8X,5 CASE BUSH AH SCREW DIN7984 M5X0 A2 COVER LOCK PIECE BUSHING PIN o-ring 8.00x2.00 NBR70 BUSHING PIN DOWEL 7 X 3 X 2 DOWEL 2X2 03 MEMBRANE 07 STOP SHEET MEMBRANE 07 CYLIND.SCREW M3X8 ISO 4580 SS PLUG SCREW DIN M4X,5 pipe plug DIN 906 M0x HH collar screw M6x30 TX30 HH collar screw M6x25 TX30 HH COLLAR SCREW M6X70 TX30 CU-SEAL RING DIN7603-6X0X JET 60 AH SCREW DIN092-M 6X2 CLAMP STD DN22 ENGINE EXHAUST RETURN FLOW CABLE TIE 200/3,6MM BLACK SECURING GUIDE 07 PIECE ENGINE 3

6 ENGINE CASE MOTOR 690 DUKE IV 208 POS PARTNUMBER PARTNAME CHAIN GUARD SPECIAL SCREW M6X2,5 WS=8 HH COLLAR SCREW M6X80 TX30 Düsenschraube M4x8 Gasket kit 690 Duke 8 PIECE 3 ENGINE 4

7 CLUTCH COVER MOTOR 690 DUKE IV Kupplungsdeckel kpl oil plug cpl. M24x O-RING 9,00X3,00 NBR OIL SIGHT GLASS CIRCLIP OIL LEVEL GLASS SHAFT SEAL RING 7X28X6 FKM CIRCLIP DIN X, SCREW PLUG DOWEL 9,8 X 7 X CLUTCH CASE GASKET HH collar screw M6x25 TX HH collar screw M6x30 TX HH collar screw M6x35 TX ENGINE 5

8 BALANCER SHAFT MOTOR 690 DUKE IV Ausgleichswelle kpl THRUST WASHER DIN X32X, x THRUST WASHERDIN X32X,5 x THRUST WASHER DIN X32X,2 x THRUST WASHER DIN X32X,3 x BALL BEARING 62/22 C O-RING 9x,5 V80 SH water pump wear bushing ENGINE 6

9 CYLINDER MOTOR 690 DUKE IV Zylinder + Kolben kpl HH collar screw M6x25 TX Cylinder base gasket dowel sleeve 6x8x ENGINE 7

10 CRANKSHAFT, PISTON MOTOR 690 DUKE IV Crankshaft cpl woodruff key DIN x5x CYL.ROLLER BEARING NJ207 ECPC SHIM WASHER 36X48X0,0 x SHIM WASHER 36X48X0,5 x SHIM WASHER 36X48X0,20 STEEL x SHIM WASHER 36X48X0,30 x PRIMARY GEAR 36T NUT FOR PRIMARY GEAR DRIVE WHEEL BALANCING SHAFT TENSION PIN ISO3337 8X WOODRUFF KEY 5X6,5 HARDED LOCK WASHER VSK HEXAGON NUT DIN0936-M8X,5 R SHAFT SEAL R.35X50X7B VITON Pleuel Reparatur-Satz I PISTON D=05 x II PISTON D=05 x CIRCLIP LC PISTONRING SET D= Piston kit size I 690 Duke 8 x Piston kit size II 690 Duke 8 x CRANKSHAFT REP. KIT 690 x ENGINE 8

11 SECONDARY AIR SYSTEM SAS MOTOR 690 DUKE IV SLS-VALVE SLS HOSE SLS HOSE SLS holding bush SCREW TORX M5X CABLE TIE 200/3,6MM BLACK reed valve SAS flange HH collar screw M6x2 TX ENGINE 9

12 CLUTCH MOTOR 690 DUKE IV HH COLLAR SCREW M5X25 ISA SPRING RING CLUTCH SPRING 3,0X33, PRESSURE CAP hex nut M20x,. H=6mm thrust washer 20x32x INNER CLUTCH HUB MOVABLE CLUTCH RELEASE SPRING INNER CLUTCH HUB FIXED STEPPED WASHER HALF-WASHER Clutch housing cpl OIL PUMP DRIVE WHEEL NEEDLE BEARING K26X30X22ZW.KSE WASHER 26X40X deep groove ball bearing 600.2RSR C PRESSURE BOLT PUSH ROD GASKET F. OUTPUT CYLINDER O-RING 30,00X,50 NBR OUTPUT CYL. DOT KPL. 27MM CLUTCH PIPE 00MM HH collar screw M6x35 TX HH collar screw M6x20 TX STEEL DISK,5 MM LC LINING DISK 2,7MM FCC RONDELLA ANTIVIBRAZIONE SET LINING DISC CUT OUT STEEL DISK,5MM NITRIDED HOLDING SCREW GMB-M5X CLUTCH KIT 690 LC ENGINE 0

13 TRANSMISSION I - MAIN SHAFT MOTOR 690 DUKE IV BALL BEARING 58/28 C4 N MAIN SHAFT CPL G NEEDLE BEAR.K 24X28X3 DIVIDED STOP DISK 24.6X33X CIRCLIP XDNS Idler gear 5th gear Sliding gear 3rd/4th gear Idler gear 6th gear SOLID GEAR 2. GEAR SHIM 20X32X BALL BEARING 6004 DDUN C GUIDE BUSHING washer DIN 902 A PAN HEAD SCREW M5X0 TX ENGINE

14 TRANSMISSION II - COUNTERSHAFT MOTOR 690 DUKE IV COUNTER SHAFT SLIDING GEAR 6. GEAR CIRCLIP XDNS STOP DISK 24.6X33X IDLER GEAR 2. GEAR G NEEDLE BEAR.K 24X28X3 DIVIDED CYL.ROLLER BEARING NJ205 C radial shaft seal 32x47x7BSL Viton O-RING 25,2X,78 NBR SPACER BUSHING 2MM ENGINE SPROCKET 5 T DAMPED x front sprocket 6 teeth damped x ENGINE SPROCKET 7 T DAMPED x locking plate Sprocket nut M20x BALL BEARING 6004 DDUN C SHIM 20X32X IDLER GEAR. GEAR NEEDLE BEARING K22X26X3H STOP DISK 22,2X3,7X SLIDING GEAR 5. GEAR Idler gear 3rd gear IDLER GEAR 4. GEAR CIRCLIP DIN47 20X, washer DIN 902 A PAN HEAD SCREW M5X0 TX COUNTER SHAFT REP.KIT 690 x ENGINE 2

15 SHIFTING MECHANISM MOTOR 690 DUKE IV SHIFT FORK F. SLIDINGGEAR SHIFT FORK F. SLIDINGG. 3/ SHIFT FORK F. SLIDINGGEAR NEEDLE ROLLER DIN5402 6X4, SHIFTRAIL Shifting shaft assembled TENSIONING SPRING 0,8MM SPRING GUIDE RETURN SPRING 2,2MM ' STOP DISK 4X30X,5 STEEL needle sleeve HK 42 4x20x SHAFT SEAL RING 4X24X6B VITON HH collar screw M6x20 TX LOCKING LEVER CPL SLEEVE FOR LOCKING LEVER ARRESTING LEVER SPRING Shift locker BALL BEARING 6805 C Shifting drum cpl NEEDLE BEAR HK352 35X42X magnet holder cpl SPRING F. SHIFTING SHAFT CPL PAN HEAD SCREW M5X0 TX GEAR POSITION SENSOR S CYL. SCREW DIN692 M5X ENGINE 3

16 SHIFT LEVER MOTOR 690 DUKE IV SHIFT LEVER CPL SHIFTING LEVER SPRING BOLT 6X25 FOR SHIFT LEVER PAIR NORDLOCK WASHER M S HH collar screw M6x5 TX S SHIFTING LEVER CPL GEAR LEVER RUBBER FOR SHIFT LEVER AH SCREW DIN092-M 6X GROOVED BALL BEAR RS C SPECIAL WASHER ALU 8X24 MM ELO S COUNTER-SUNK SCREW ISA45 M8X SHIFT LEVER FLAT HEAD SCREW ISO7380 M6X LEVER ARM SLIDE BEAR. IGUS JFM ENGINE 4

17 WATER PUMP MOTOR 690 DUKE IV THERMOSTAT SUPPORTING SLEEVE HH collar screw M6x20 TX THERMOSTATCOVER HH collar screw M6x30 TX WATERPUMP COVER WATER PUMP COVER GASKET HH collar screw M6x3 TX WATER PUMP ROTOR double-d washer 6x SST SHAFT SEAL RING. 2X30X7 VITON SHAFT SEAL RING 2X30X7 PTFE GROOVED PIN DIN474 5X WATER PUMP REP. KIT 690 x ENGINE 5

18 COOLING SYSTEM MOTOR 690 DUKE IV RADIATOR VW HOSE 6X0 EPDM Latch, compens. tank cpl YDNAC-CLAMP 007 0MM HH collar screw M5x2 TX HH COLLAR SCREW M6X0 TX O-RING 7X,5 NB THERMOSWITCH LC8 02DG ' SPECIAL SCREW M6X2 WS= RUBBER SLEEVE D=2MM RADIATOR CAP,4 BAR WIRING HOLDER 6MM RADIATOR HOSE VARIABLE ONE-EAR CLAMP 32,5MM CLAMP 2X2 STD-DES FAN COWL RADIATOR HOSE FAN CPL. 2V LC EJOT PT SCREW K50X HH collar screw M6x0 TX silentbloc 20x5-M6x0-() SELF LOCK. NUT DIN0985-M ALU-GASKET 6X0X EXPANSION TANK HH collar screw M6x20 TX ANGLE CONNECTION EXPANS. TANK RUBBER GROMMET 6X9X3MM ENGINE 6

19 VALVE DRIVE MOTOR 690 DUKE IV INTAKE VALVE D EXHAUST VALVE VALVE SPRING HOLDER VALVE-STEM SEALING RACING VALVE SPRING KIT VALVE RETAINER VALVE COLLET LK 6H SHIM D=0/,85 03 x SHIM D=0/,90 03 x SHIM D=0/,95 03 x SHIM D=0/2,00 03 x SHIM D=0/2,05 03 x SHIM D=0/2,0 03 x SHIM D=0/2,5 03 x SHIM D=0/2,20 03 x SHIM D=0/2,25 03 x SHIM D=0/2,30 03 x SHIM D=0/2,35 03 x SHIM D=0/2,40 03 x SHIM D=0/2,45 03 x SHIM D=0/2,50 03 x SHIM D=0/2,55 03 x SHIM D=0/2,60 03 x SHIM D=0/2,65 03 x SHIM D=0/2,70 03 x SHIM D=0/2,75 03 x SHIM D=0/2,80 03 x SHIM D=0/2,85 03 x SHIM D=0/2,90 03 x SHIM D=0/2,95 03 x SHIM D=0/3,00 03 x SHIM D=0/3,05 03 x SHIM D=0/3,0 03 x SHIM D=0/3,5 03 x SHIM D=0/3,20 03 x SHIM D=0/3,3 x VALVE LEVER ROCKER ARM EXHAUST ENGINE 7

20 VALVE DRIVE MOTOR 690 DUKE IV ROCKER ARM SHAFT ROCKER ARM CLIP ROCKER ARM AXIS AH SCREW DIN7984 M8X AH SCREW DIN7984 M8X VALVE KIT 690 x ENGINE 8

21 TIMING DRIVE MOTOR 690 DUKE IV NEEDLE BEAR.HK82 8/24/ NEEDLE SLEEVE HK402B40X47X LOCKING PLATE S INT. TORX FLAT HEAD M5X BREATHER SYSTEM CONNECTOR NEEDLE BUSH HK Balancer shaft cylinder head CHAIN GUIDE HH collar screw M6x20 TX SUPPORTING SLEEVE TIMING CHAIN threaded plug o-ring 0.00x.00 NBR chain tension adjuster plug cpl o-ring 22.00x2.00 NBR CHAIN ADJUSTER HYD Tensioner rail CHAIN GUIDE GUIDING RAIL SUPPORTING SLEEVE S HH collar screw M6x30 TX o-ring 8.00x2.00 NBR Nockenwelle kpl ENGINE 9

22 CYLINDER HEAD MOTOR 690 DUKE IV Cylinder head cpl CYLINDER HEAD GASKET Ø GROOVED PIN DIN474 5X STUD DIN0835-M 8X VALVE GUIDE 6MM VALVE GIUDE INTAKE 6MM SHIM 0,2X9X,5MM CYLINDERHEAD SCREW M0X68WS water temperature sensor o-ring 0.00x2.00 silicone S THREAD PIN DIN93-M8X6 PRE PIN DIN7979 6X SCREW PLUG VALVE COVER GASKET VALVE COVER HH COLLAR SCREW M6X80 TX HH COLLAR SCREW M6X90 TX VALVE COVER SCREW valve mechanism cover screw decoupling element RUBBER SLEEVE INTAKE FLANGE HOSE CLAMP GEMI 70MM HOSE CLAMP GEMI VACUUM CONNECTION M6/0.75MM HH collar screw M6x25 TX oil jet 50 M ENGINE EXHAUST CYLINDERHEAD VARIABLE ONE-EAR CLAMP 22,6MM CLAMP 2X2 STD-DES RESONATOR ASSY BUSHING CHAIN GUARD O-RING,3 X2,4 SILICON HH collar screw M6x2 TX ENGINE 20

23 LUBRICATING SYSTEM MOTOR 690 DUKE IV TAB WASHER DIN6799-RS 6, STOP DISK 8, X 5 X 0, OIL PUMP GEAR 20-T AH SCREW DIN7984 M5X0 A OIL PUMP SHAFT NEEDLEROL.DIN5402 NRA 2,5X9, NEEDLE ROLLER DIN5402 2,5X, OIL PUMP ROTOR COMPL. 5MM OIL PUMP ROTOR COMPL. 0MM HH collar screw M5x6 TX oil filter cover O-RING 39,34X2, OILFILTER COVER OIL PIPE OIL FILTER SHORT OIL FILTER LONG VALVE PISTON D=0MM OIL PRES.SPRING 5 BAR RED CU-SEAL RING DIN7603-2X8X, threaded plug DIN 908 M2x O-RING 2,5X,5 VITON V OIL SCREEN O-RING 7,7X,78 GLO PLUG M20X,5 WS= OIL PUMP COVER OIL PUMP SHAFT OIL PUMP DRIVE WHEEL oil pressure switch ''BITRON'' sealing ring DIN x4x OILFILTER SERVICEKIT x ENGINE 2

24 IGNITION SYSTEM MOTOR 690 DUKE IV IGNITION COVER DOWEL 9,8 X 7 X generator line bracket o-ring 24.00x2.50 Viton threaded plug M24x.5 PA IGNITI.COVER GASKET STATOR INSET ROTOR HH collar screw M6x6 TX STICKCOIL HOLDER STICK COIL SPARK PLUG M2X HH collar screw M6x25 TX HH collar screw M6x30 TX PULSER COIL SPECIAL SCREW M6X6 WS= SPARK PLUG M0X ENGINE 22

25 ELECTRIC STARTER MOTOR 690 DUKE IV E-Starter Engine cpl O-RING 25,00X3,00 NBR HH collar screw M6x20 TX NEEDLE SLEEVE HK 72 7X23X STARTER INTERMEDIATE GEAR NEEDLE BEARING K7X2X FREE WHEEL TORQUE LIMITER STOP DISK 7,2X25X CIRCLIP DIN047-7X CIRCLIP DIN0472 J FREE WHEEL GEAR NEEDLE BEAR. K 26X30X STOP DISK 7,2X22X CIRCLIP DIN 047-7X ENGINE 23

26 THROTTLE BODY MOTOR 690 DUKE IV THROTTLE BODY MAP SENSOR CPL FUEL PIPE CONNECTOR CPL FUEL INJECTOR ASSY SET O-RING PLATE, STAY SCREW WASHER O-RING 7,2x2, SCREW SHOULDER SCREW SHOULDER SEAL RING RUBBER SUPP. PRESSURE SENS PRESSURE SENSOR HOSE 3,2X8,5 PER METER x AMBIENT-AIR TEMPERATURE SENSOR INT. TORX OVAL HEAD M5X ECU AMBIENT-AIR TEMP. SENSOR CABLE ECU RUBBER BRACKET ENGINE 24

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28 088530REN REN Art. Nr.: REN 5. Sep 207 KTM Sportmotorcycle GmbH 5230 Mattighofen, Austria