950 SUPER ENDURO R US 2008

Transcription

1 SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM089836HEN ENGLISH

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3 INDEX SPECIAL TOOLS ENGINE CASE CLUTCH COVER BALANCER SHAFT 3x 5x 7x 8x CYLINDER CRANKSHAFT, PISTON SECONDARY AIR SYSTEM CARBURETOR 9x 10x 11x 12x CLUTCH TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT SHIFTING MECHANISM 14x 15x 16x 17x 1

4 INDEX WATER PUMP COOLING SYSTEM VALVE DRIVE TIMING VALVE 18x 19x 21x 23x CYLINDER HEAD REAR CYLINDER HEAD FRONT LUBRICATING SYSTEM IGNITION SYSTEM ELECTRIC STARTER 2 24x 29x 25x 26x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM- SPORTMOTORCYCLE AG, Mattighofen only. 28x

5 SPECIAL TOOLS UNIVERSAL MOUNTING RACK CPL ENGINE BRACKET FOR LC PLIERS F. VAR.ONE-EAR CLAMP PLIERS F. CLAMP BUSHING EXTRACTOR EXTRACTOR PRIM. GEAR PISTON RING COMPRESSOR CPL SYNCHRONIZER CPL. 2-CYLINDER VALVE SPRING LEVER INSERT FOR VALVE SPRING LEVER DEGREE DISK 360DEG - 1/2 INCH LIMIT PLUG GAUGE F.VALVE GUIDE LOCTITE 648 GREEN 24ML x LOCTITE 243 BLUE 6CCM x FEEL. GAUGE SET 10,12,15,20, HOLDER FOR WATER PUMP WHEEL SPECIAL SOCKET F. CYLINDER NUT SPECIAL SOCKET F.CYL.-HEAD NUT PLASTIGAUGE - MEASURING STRIP BRACKET FOR CLUTCH PRESS TOOL FOR MAIN BEARING PRESS TOOL F. SUPPORT BEARING SEAL.RING PRESS PUNCH PUSH ROD SEAL.RING PRESS PUNCH COUNT.SH SEAL.RING PRESS PUNCH WAT.PUMP SEAL.RING PRESS PUNCH BA.SHAFT PRESS PUNCH WAPU-BEARING PRESSURE PUNCH F. CRANKSHAFT MOUNT.SLEEVE F. SH. SEAL RING PRESS PUNCH SEAL.RING/BEARING MOUNT.SLEEVE F. SH.S.RING WAPU FLYWHEEL EXTRACTOR PUSH SCREW F. FLYWH. EXTRACTOR 1 M16X1, INTERN.BEAR.PULLER 28 MM SETTING GAGE F. FLOAT LEVEL / C * NEW PART X AS REQUIRED 3

6 SPECIAL TOOLS WRENCH FOR CYLINDER-HEAD SCREW SILICON GASKET THREE-BOND VENT INJEKTION HYDR. CLUTCH ENGINE BLOCKING SCREW SPARK PLUG WRENCH 16MM 1/2INCH BOTTOM PART PRETENSIONING TOOL HOOK WRENCH PRETENS.TOOL CPL / C * NEW PART X AS REQUIRED 4

7 ENGINE CASE ENGINE CASE CPL. W.BEARINGS STUD M10X STUD M 6X OIL FILTER COVER RACING O-RING 40,00X2,50 NBR HH COLLAR SCREW M 5X16 WS= PLUG SCREW M14X1,5 ALU AH CU-SEAL RING 14X20X1,5 LC INT. TORX OVAL HEAD M 5X DRAIN PLUG W. MAGNET CU-SEAL RING DIN X27X DOWEL 17 X 14 X 9, DOWEL 20,1X24X INT. TORX FLAT HEAD M 5X HH COLLAR SCREW M 6X30 SW= JET 60 DELLORTO M6X0, OIL JET 70 M OIL INJECT.TUBE CURVED "70" ENGINE CASE GASKET 0,5MM CHAIN SPROCKET COVER CPL CHAIN FAIL. PROTECTION LC ADAPTER F. HYDR. CLUTCH HH COLLAR SCREW M 6X35 WS= SELF LOCK. NUT DIN0985-M OIL DRAIN PLUG M10X1,5 AH-WS= COPPER GASKET DIN X14X1 1 29* REDUCING JET "30" M6X0, HH COLLAR SCREW M 6X40 WS= HH COLLAR SCREW M 6X60 WS= HH COLLAR SCREW M 6X65 WS= HH COLLAR SCREW M 6X70 WS= HH COLLAR SCREW M 6X75 WS= HH COLLAR SCREW M 6X90 WS= THREAD PIN DIN916 M5X4-45H THREAD PIN DIN0551-M 6X AH.SCREW DIN0912-M 4X / C * NEW PART X AS REQUIRED 5

8 ENGINE CASE O-RING 3,5X2,00 NBR DOWEL 9,8 X 7 X BRACKET FOR BEARING INSERT HH COLLAR SCREW M 5X12 WS= GASKET SET CPL / C * NEW PART X AS REQUIRED 6

9 CLUTCH COVER 1* CLUTCH COVER LC8 CPL CLUT.COV. GASK. INSIDE KLI.SIL OUTER CLUTCH COVER CPL GASKET RING CLUTCH 2X3,1 VAMAC CLOS. COVER OIL SCR. MILLED MOLDED RING 1,8X2,5 VAMAC COPPER GASK.DIN7603-8,2X13X DOWEL 9,8 X 7 X HH COLLAR SCREW M 6X85 WS= HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X30 SW= HH COLLAR SCREW M 6X35 WS= HH COLLAR SCREW M 6X40 WS= HH COLLAR SCREW M 6X60 WS= HH COLLAR SCREW M 8X60 WS= / C * NEW PART X AS REQUIRED 7

10 BALANCER SHAFT HEXAGON NUT M20X1,5 H=6MM STOP DISK 20,2 X 34 X SPREAD TRANSMISSION BALANCER WEIGHT R/S WOODRUFF KEY DIN6888 4X5X TIMING GEAR 18-T WOODRUFF KEY DIN6888-3X3, TIMING VALVE JACKSHAFT CPL CYL. ROLLER BEAR. NUP 204E CYL.ROLLER BEARING 26,5X47X SHAFT SEAL RING 12X20X5 B SPRING WASH. 30,5X46,5X0,6-1, CLAMPING WHEEL 35-Z TENSION SPRING DRIVE WHEEL 35-T / C * NEW PART X AS REQUIRED 8

11 CYLINDER CYLINDER FRONT D= CYLINDER REAR D= CYLINDER-BASE GASKET FR 0,35MM CYLINDER-BASE GASKET RR 0,35MM AH SCREW DIN0912-M 8X GROOVED PIN DIN1474 5X STUD M6X / C * NEW PART X AS REQUIRED 9

12 CRANKSHAFT, PISTON CRANKSHAFT CPL SPLIT BEAR.BUSH SIZE 1 RED 03 x SPLIT BEAR.BUSH SIZE 2 BLUE 03 x SPLIT BEAR.BUSH SIZE 3 YELL.03 x WOODRUFF KEY DIN6888 4X5X SPLIT BEAR.BUSH SIZE 1 RED 03 x SPLIT BEAR.BUSH SIZE 2 BLUE 03 x SPLIT BEAR.BUSH SIZE 3 YELL.03 x PRIMARY PINION 35 T WASHER 33,2X46X * HEXAGON NUT BUSHING BOWL 28X32X CONNECTING ROD CPL BUSH.BOWL PACK. SIZE 1 RED 03 x BUSH.BOWL PACK. SIZE 2 BLUE 03 x BUSH.BOWL PACK. SIZE 3 YELL.03 x CYLINDER PIN CONNECTING-ROD BOLT MJ10X I PISTON D= x II PISTON D= x CIRCLIP 22 X 1, PISTON PIN 22 X 13 X OIL SCRAPER RING D=100MM PISTON RING MIDDLE D=100MM L-PISTON RING D=100MM 1,3MM / C * NEW PART X AS REQUIRED 10

13 SECONDARY AIR SYSTEM CONTROL VALVE SAS CLAMP STD DN HOSE FOR SAS VARIABLE ONE-EAR CLAMP 21,0MM CLAMP STD DN HOSE FOR SAS REAR VARIABLE ONE-EAR CLAMP 19,8MM T-CONNECTION 12MM LC4 ' HOSE FOR SAS FRONT SAS FLANGE HOSE FOR SAS LEFT HOSE 3,2X8,5 PER METER YDNAC CLAMP (9MM) HH COLLAR SCREW M 6X12 WS= SLS-VALVE CLAMP FOR SAS HOSE YDNAC-CLAMP FUEL HOSE (8MM) / C * NEW PART X AS REQUIRED 11

14 CARBURETOR CARBURETOR CPL. 950 SE USA DIAPHRAGM C. FR/RE W.O. EPC-C SCREW KEIHIN SPRING KEIHIN SUPERENDURO VACUUM PISTON CPL JED NEEDLE HOLDER CPL JET NEEDLE KEHIN CPL. NDFB JET HOLDER MAIN JET 150 KEIHIN x MAIN JET 155 KEIHIN MAIN JET 160 KEIHIN MAIN JET 165 KEIHIN x MAIN JET 170 KEIHIN x IDLE JET 42 KEIHIN ADJUST SCREW CPL FLOAT CPL ARM PIN FLOAT FLOAT CHAMBER CPL DRAIN SCREW FLOAT CHAMBER CHOKE CPL AIR CUT VALVE U-RING TPS-SENSOR CVRD43 440MM CARBURETOR CONNECTING PLATE STOP SCREW CPL SCREW KEIHIN LINK LEVER LINK LEVER FIXING WASHER LINK LEVER SPLIT PIN 1,0X HOSE CONNECTOR AIR JET 40 KEIHIN AIR JET 70 KEIHIN x AIR JET 80 KEIHIN x AIR JET 90 KEIHIN AIR JET 100 KEIHIN x / C * NEW PART X AS REQUIRED 12

15 CARBURETOR AIR JET 50 KEIHIN STARTER JET 68 KEIHIN CLIP FOR JET NEEDLE HEATING ELEMENT CARB. HEAT TEMPERATURE SENSOR WIRING HARNESS CARB. HEAT HH SCREW DIN933 M4X CARBURETOR TRUMPET SUPPORT AH SCREW DIN0912-M 4X CARBURETOR TRUMPET HOSE CONNECTION O-RING SLEEVE SUPPORT HOSE CONNECTION SCREW GASKET SET KEIHIN / C * NEW PART X AS REQUIRED 13

16 CLUTCH HH COLLAR SCREW M 6X16 WS= WASHER DIN9021-A 6, CLUTCH SPRING LC PRESSURE CAP LC BALL BEARING 6003 JR2 C STEEL DISK 2MM LINING DISK 2,8MM LINING DISK OUTSIDE 2,8MM LINING DISK TURN OUT 2,8MM BELLEVILLE SPRING THRUST WASHER HEXAGON NUT DIN0936-M22X1,5 R. 1 16* PULLEY 22X39X3MM CLUTCH BOOSTER UNIT CPL INNER CLUTCH HUB CPL SECTION WASHER OUT.CLUTCH HUB CPL. 67-T * OIL PUMP GEAR WHEEL 32-T NEEDLE BUSH HK 30X35X STOP DISK 30,2/50/ PUSH ROD CPL NEEDLE ROL.DIN5402 NRB 3X17, SHAFT SEAL RING 9X18X06 B-NBR DISTANCE CLUTCH CONTR. CPL. 1 39* CYLINDER CPL. LC HOLLOW SCREW CPL. M 10X1 ' COPPER GASKET DIN X14X HH COLLAR SCREW M 6X50 WS= O-RING GASKET / C * NEW PART X AS REQUIRED 14

17 TRANSMISSION I - MAIN SHAFT BALL BEARING 6206 C3 J1 NSK NEEDLE BEAR. K IDLER GEAR 5.G "600 5P24" STOP DISK 28,3/35,75/1, LOCK RING DIN5417-WS SLIDING G 3/4.G "600 34P18/20" STOP DISK 22,2/30,2/1, NEEDLE BEAR. K 22X26X13 TN IDLER GEAR 6.G "600 6P27" SOLID GEAR 2.G. "600 2P15-1" STOP DISK 20,2/28/1,5 x STOP DISK 20,2/28/1,6 x STOP DISK 20,2/28/1,7 x STOP DISK 20,2/28/1,8 x STOP DISK 20,2/28/1,9 x STOP DISK 20,2/28/2,0 x STOP DISK 20,2/28/2,1 x STOP DISK 20,2/28/2,2 x MAIN SHAFT 12-T NEEDLE BUSH HK0912 9/13/ BALL BEARING 6204 DU J1 C / C * NEW PART X AS REQUIRED 15

18 TRANSMISSION II - COUNTERSHAFT CIRCLIP DIN471 20X1, BALL BEARING 6204 DU J1 C STOP DISK 20,2 X 34 X NEEDLE BEAR. K 24X28X13 TN IDLER GEAR 1.G "600 1S35" STOP DISK 24,3/35,75/ SLIDING GEAR 5.G "600 5S27" LOCK RING WS STOP DISK 26,2/36/1, IDLER GEAR 4.G "600 4S27" IDLER GEAR 3.G "600 3S30" NEEDLE BEAR. K SLIDING GEAR 6.G "600 6S26" CIRCLIP DIN X1,5 NIRO STOP DISK 30,2/39/1, IDLER GEAR 2.G "600 2S32" COUNTERSHAFT CYL.ROLLER BEAR.NJ206 ET2XCS SH.SEAL RING 30X47X7 BSL VITON CHAIN SPROCKET 16-T 03 x CHAIN SPROCKET 17-T 03 x CHAIN SPROCKET 17-T DAMPED 03 x SECURING PLATE TOOTHED HEXAGON NUT M20X1, / C * NEW PART X AS REQUIRED 16

19 SHIFTING MECHANISM SHIFT FORK 1-4 GEAR SHIFT FORK 2-3 GEAR SHIFT FORK 5-6 GEAR SHIFTING ROLLER 6X8X5, SHIFT RAIL 11,8X105MM SHIFT RAIL 11,8X89MM PRESSURE SPRING 0,9MM SHIFT SHAFT CPL TENSIONING SPRING 0,8MM SPRING GUIDE RETURN SPRING 2,2MM ' STOP DISK 14X30X SHIFT ROLLER CPL CONTACT SPRING CONTACT BOLT SHIFT ARRESTING CPL AH SCREW DIN6912 M 6X ARRESTING LEVER CPL HH COLLAR SCREW M 5X20 WS= WASHER DIN7349-5X15X SLEEVE FOR LOCKING LEVER ARRESTING LEVER SPRING NEEDLE BEAR.HK X20X SHAFT SEAL RING 14X24X6 B GEAR-POSITION SENSOR O-RING 27,5X2,5 NBR AH SCREW DIN0912-M 5X BALL BEARING C GROOVED BALL BEARING 6808 JRC S SHIFT LEVER CPL STEEL WASHER 6,4X17X PAIR OF WASHERS M 6 NORDLOCK SPECIAL SCREW M6X19 WS= / C * NEW PART X AS REQUIRED 17

20 WATER PUMP HH COLLAR SCREW M 6X10 WS= CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 6X16 WS= WATER-PUMP COVER WATER-PUMP GASKET DOWEL 6X8X11, HH COLLAR SCREW M 6X15 WS= WATER-PUMP WHEEL LC FORM WASHER 16X1 NIRO SHAFT SEAL RING 12X30X7 PTFE CIRCLIP DIN X GROOVED BALL BEARING 6901V C CIRCLIP DIN472 D=24X1,2 1 14* WATER PUMP SHAFT W/ SEAL RING O-RING 25,00X3,00 NBR ALUMINIUM TUBE WATER-PUMP CPL FIXING CLAMP WATER-P. TUBE HH COLLAR SCREW M 6X60 WS= / C * NEW PART X AS REQUIRED 18

21 COOLING SYSTEM RADIATOR 950 SE "45520" RADIATOR CAP 1,4 BAR HH COLLAR SCREW M 6X10 WS= WASHER DIN0125-A 6, WATER EXPANSION TANK CPL PLUG F. EXPANSION TANK RUBBER GROMMET 6X9X13MM HOSE NBR 5,4X9,4 PER METER x HH COLLAR SCREW M 6X15 WS= HOSE 6X10 EPDM 03 x FOAM 40x25x3 MM YDNAC-CLAMP MM ANGLE CONNECTION EXPANS. TANK RADIATOR HOSE THERM./DISTR RADIATOR HOSE THERM./PUMP THERMOSTAT 75 CPL. W. CASE RADIATOR HOSE THERM./DISTR DISTRIBUTOR R/S 18/18/18MM RADIATOR HOSE CYL./DISTR RADIATOR HOSE DISTR./DISTR DISTRIBUTOR L/S 18/18/25MM RADIATOR HOSE VARIABLE ONE-EAR CLAMP 27,1MM CLAMP STD DN VARIABLE ONE-EAR CLAMP 34,6MM VARIABLE ONE-EAR CLAMP 33,1MM RUBBER SLEEVE D=12MM SCREW RADIATOR BRACKET M THERMOSWITCH LC8 102DG ' O-RING 17X1,5 NB SCREW OIL TANK FIXING RADIATOR GUARD FAN COWL EDGE PROTECTOR PER METER x 53* FAN CAP FAN CPL. 12V LC / C * NEW PART X AS REQUIRED 19

22 COOLING SYSTEM EJOT SCREW K50X CABLE SUPPORT KHS NR / C * NEW PART X AS REQUIRED 20

23 VALVE DRIVE INTAKE VALVE EXHAUST VALVE SPRING RETAINER VALVE-STEM SEALING RACING WASHER 14/30/ EXHAUST VALVE SPRING KIT LC VALVE-SPRING RETAINER VALVE COLLET MK SHIM D=10/1,85 03 x SHIM D=10/1,90 03 x SHIM D=10/1,95 03 x SHIM D=10/2,00 03 x SHIM D=10/2,10 03 x SHIM D=10/2,15 03 x SHIM D=10/2,20 03 x SHIM D=10/2,25 03 x SHIM D=10/2,30 03 x SHIM D=10/2,35 03 x SHIM D=10/2,40 03 x SHIM D=10/2,45 03 x SHIM D=10/2,50 03 x SHIM D=10/2,55 03 x SHIM D=10/2,60 03 x SHIM D=10/2,65 03 x SHIM D=10/2,70 03 x SHIM D=10/2,75 03 x SHIM D=10/2,80 03 x SHIM D=10/2,85 03 x SHIM D=10/2,90 03 x SHIM D=10/2,95 03 x SHIM D=10/3,00 03 x SHIM D=10/3,05 03 x SHIM D=10/3,10 03 x SHIM D=10/3,15 03 x SHIM D=10/3,20 03 x / C * NEW PART X AS REQUIRED 21

24 VALVE DRIVE BUCKET TAPPET / C * NEW PART X AS REQUIRED 22

25 TIMING VALVE CAMSHAFT EXHAUST CPL. FRONT CAMSHAFT INTAKE CPL. FRONT CAMSHAFT INTAKE CPL. REAR CAMSHAFT EXHAUST CPL. REAR TIMING GEARS 32-T CPL NEEDLE BEARING K18/24/ BEARING BOLT TOOTH CHAIN 88 LINK 6,35PITCH GUIDE RAIL BUSHING SCREW 2 CYL TENSIONER RAIL CPL. FRONT COLLAR SCREW AH M TENSIONER RAIL CPL. REAR SCREW PLUG M16X1, CU SEAL-RING DIN X20X1, TIMING-CH.TENS. HYDR.(75YM) SEAL RING CU DIN7603-8X12X O-RING 29X2 VITON O-RING 16,00X2,00 VITON / C * NEW PART X AS REQUIRED 23

26 CYLINDER HEAD REAR CYLINDER HEAD CPL. REAR CYLINDER HEAD GASKET 0,5 101MM STUD DIN0835-M 8X SELF LOCKING NUT M 8 CU GASKET CAP NUT M6 DIN WASHER DIN0125-A 6, VACUUM CONECTION M6/3MM ' VACUUM CONECT. M6/1MM M-GROOVE VALVE GUIDE EXHAUST VALVE GUIDE INTAKE COLLAR NUT M 10 WS= NEEDLE ROLLER DIN5402 5X9, SHIM 10,2X19X1,5MM AH SCREW DIN0912-M 6X AH SCREW DIN7984-M 8X SCREW IN NOZZLE M20X1, TEMPERAT.-SENSOR WATER LC O-RING 10,00X2,00 SILCONE INTAKE BOOT HOSE CLAMP GEMI 62 MM HOSE CLAMP GEMI 56MM O-RING 29,87X1,78 VITON INSERT SPARK-PLUG SHAFT LC VALVE COVER GASKET SET FR+RR VALVE COVER REAR COLLAR SCREW M 6 WS= SPACER BUSH. 8,5X15X7, GASKET SET CYL. HEAD KPL CYLINDER FRONT + REAR / C * NEW PART X AS REQUIRED 24

27 CYLINDER HEAD FRONT CYLINDER HEAD CPL. FRONT CYLINDER HEAD GASKET 0,5 101MM STUD DIN0835-M 8X SELF LOCKING NUT M 8 CU GASKET CAP NUT M6 DIN WASHER DIN0125-A 6, VACUUM CONECTION M6/3MM ' VALVE GUIDE EXHAUST VALVE GUIDE INTAKE COLLAR NUT M 10 WS= NEEDLE ROLLER DIN5402 5X9, SHIM 10,2X19X1,5MM AH SCREW DIN0912-M 6X AH SCREW DIN7984-M 8X SCREW IN NOZZLE M20X1, PLUG DIN0908-M12X1, CU-SEAL RING DIN X18X1, INTAKE BOOT HOSE CLAMP GEMI 62 MM HOSE CLAMP GEMI 56MM O-RING 29,87X1,78 VITON INSERT SPARK-PLUG SHAFT LC VALVE COVER GASKET SET FR+RR VALVE COVER FRONT SM COLLAR SCREW M 6 WS= ANGLE CONNECTOR LC O-RING 8X2 SILICONE OIL-PRESSURE SWITCH LC COPPER GASKET DIN X14X SPACER BUSH. 8,5X15X7, ANGLE CONNECTOR BRACKET PANEL SPECIAL SCREW M 5,0X GASKET SET CYL. HEAD KPL CYLINDER FRONT + REAR / C * NEW PART X AS REQUIRED 25

28 LUBRICATING SYSTEM OIL TANK CPL PLUG CPL. M24X O-RING 19,00X3,00 NBR BLEEDER FLANGE M12X1,5 WS= OIL LEVEL GLASS G 1777 Y CIRCLIP OIL LEVEL GLASS OILDRAIN PLUG W.MAG. M 12X1, CU-SEAL RING DIN X18X1, PREFORMED HOSE 9X SUCTION PIPE O-RING 9X2 VITON RETURN OIL PIPE VARIABLE ONE-EAR CLAMP 17,0MM VARIABLE ONE-EAR CLAMP 18,5MM OIL SCREEN FINISHED GASKET FOR OIL FILTER HNBR PLUG 10MM LC O-RING 11X2 VITON RETAINING PLATE 2 LC RETAINING PLATE 1 LC AH SCREW DIN0912-M 6X SCREW OIL TANK FIXING CLAMP STD DN PRESSURE PUMP CASE CONTROL SPRING LC8 3,5 BAR CONTROL PISTON LC WASHER 6X12X1 HRC CIRCLIP DIN0472 J ROTOR-SET PRESSURE PUMP OIL PUMP SHAFT NEEDLE ROLLER NRB 4X15,8 G2 3 48* OIL PUMP GEAR 24-T TAB WASHER DIN6799 RS WASHER 10X16X0, ROTOR-SET SUCTION PUMP SUCTION PUMP CASE / C * NEW PART X AS REQUIRED 26

29 LUBRICATING SYSTEM NEEDLE ROL.DIN5402 NRB 4X9, O-RING 13,3X2,4 VITON OIL SCREEN HH COLLAR SCREW M 6X40 WS= HH COLLAR SCREW M 6X25 WS= O-RING 10,00X1,00 NBR 70 SH OIL INJECTION TUBE GEAR OIL FILTER HH COLLAR SCREW M 6X10 WS= / C * NEW PART X AS REQUIRED 27

30 IGNITION SYSTEM PULSE GENERATOR LC HH COLLAR SCREW M 6X16 WS= TRIGGER WHEEL DIGITALBOX 950SM ADAPTER PLATE DIGITALBOX SCREW FOR PLASTIC D=5X VIBRATION DAMPER DIGITALBOX COLLAR SCREW M6X12 TX STICK COIL SPARK PLUG CR8EK COVER PLATE RUBBER SLEEVE D=12MM IGNITION ROTOR 04 1 INCL. FREEWHEEL WASHER 17X32X AH EXPAND. SCREW M16X x AH EXPAND. SCREW M16X1,5 05 x HH COLLAR SCREW M 6X35 WS= STATOR DOWEL 9,8 X 7 X IGNIT.COVER GASK.MATRI.CS0,5MM IGNITION COVER CPL O-RING 24X2,5 NBR SCREW PLUG M24X1,5 PA CU-SEAL RING DIN7603-6X10X VENTILATION CONNECTOR M16X1, HH COLLAR SCREW M 6X30 SW= CLAMP STD DN VARIABLE ONE-EAR CLAMP 22,6MM CABLE SUPPORT WASHER DIN0125-A 6, CABLE SUPPORT GENERATOR BACK-PRESSURE VALVE CPL ENGINE BREATHER HOSE BOTTOM ENGINE BREATHER HOSE TOP / C * NEW PART X AS REQUIRED 28

31 ELECTRIC STARTER E-STARTER ENGINE CPL. LC8-E HH COLLAR SCREW M 6X25 WS= O-RING 33,5X3 VITON GROOV.BALL BEAR JRX C TORQUE LIMITER CIRCLIP DIN X STOP DISC 17,2X26X1 B IDLER GEAR 1 19Z NEEDLE BEARING K 17X21X BEARING BOLT NEEDLE BUSH HK /32/ IDLER GEAR 2 23-T FREEWHEEL GEAR WH. 57-T CPL SUPPORTING SLEEVE FREEWHEEL HOLDER HH COLLAR SCREW M 6X25 WS= IGNITION ROTOR 04 1 INCL. FREEWHEEL AH SCREW DIN6912 M6X CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 6X16 WS= SELF LOCK. NUT DIN0985-M WASHER DIN0125-A 6, / C * NEW PART X AS REQUIRED 29

32 NOTICE

33 NOTICE

34 NOTICE

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36 KTM Group Partner KTM-Sportmotorcycle AG A-5230 Mattighofen *3CM089836HEN* 3CM089836HEN Art.Nr.: 3CM089836HEN 10/2007