BALANCER SHAFT CLUTCH WATER PUMP

Transcription

1 SPAREPARTSCATALOG ENGINE ART.-NR.:088551REN

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3 CONTENT MOTOR HUS QV ARNA S M ENGINE CASE CLUTCH COVER 3 CRANKSHAFT, PISTON BALANCER SHAFT 5 SECONDARY AIR SYSTEM SAS 8 TRANSMISSION II - COUNTERSHAFT 6 CLUTCH 9 SHIFTING MECHANISM 12 CYLINDER TRANSMISSION I - MAIN SHAFT 10 WATER PUMP COOLING SYSTEM ENGINE 1

4 CONTENT MOTOR HUS QV ARNA S M VALVE DRIVE TIMING DRIVE 16 IGNITION SYSTEM CYLINDER HEAD 18 ELECTRIC STARTER 21 LUBRICATING SYSTEM THROTTLE BODY All information contained is without obligation. HUSQVARNA MOTORCYCLES GmbH particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. HUSQVARNA MOTORCYCLES shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by HUSQVARNA MOTORCYCLES GmbH, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of HUSQVARNA MOTORCYCLES GmbH, Mattighofen only. ENGINE 2

5 ENGINE CASE Motorgehäuse kpl O-RING 6,00X1, PLUG DIN0910-M 10X sealing ring DIN x14x dowel sleeve 6x8x OIL JET 50 M6X0,75 WS washer DIN 9021 A PAN HEAD SCREW M5X10 TX VENTILATION CONNECTOR M16X1, O-RING 17,17X1,78 GLO PLUG M20X1,5 WS= OILDRAIN PLUG W.MAG. M 12X1, Düsenschraube M4x CU-SEAL RING DIN X18X1, CASE BUSH AH SCREW DIN7984 M5X10 A COVER LOCK PIECE BUSHING PIN o-ring 18.00x2.00 NBR BUSHING PIN DOWEL 17 X 13 X DOWEL 21X MEMBRANE STOP SHEET MEMBRANE CYLIND.SCREW M3X8 ISO SS SEAL RING CU DIN7603-8X12X HH COLLAR SCREW M8X16 TX HH collar screw M6x30 TX HH collar screw M6x25 TX HH COLLAR SCREW M6X70 TX HH COLLAR SCREW M6X80 TX JET CU-SEAL RING DIN7603-6X10X CLAMP STD DN Vent hose CABLE TIE 200/3,6MM BLACK x HH collar screw M6x40 TX ENGINE 3

6 ENGINE CASE CHAIN GUARD CPL HH collar screw M8x35 TX AH SCREW DIN0912-M 6X Gasket kit 690 Duke ENGINE 4

7 CLUTCH COVER JA Kupplungsdeckel kpl oil plug cpl. M24x DOWEL 9,8 X 7 X OIL SIGHT GLASS CIRCLIP OIL LEVEL GLASS SHAFT SEAL RING 17X28X6 FKM CLUTCH CASE GASKET SCREW PLUG HH collar screw M6x25 TX HH collar screw M6x30 TX CIRCLIP DIN X1, O-RING 19,00X3,00 NBR ENGINE 5

8 BALANCER SHAFT Ausgleichswelle kpl THRUST WASHER DIN X32X,1 x THRUST WASHERDIN X32X,15 x THRUST WASHER DIN X32X,2 x THRUST WASHER DIN X32X,3 x BALL BEARING 62/22 C O-RING 9x1,5 V80 SH water pump wear bushing ENGINE 6

9 CYLINDER Cylinder + piston cpl HH collar screw M6x25 TX Cylinder base gasket dowel sleeve 6x8x ENGINE 7

10 CRANKSHAFT, PISTON Crankshaft cpl woodruff key DIN x5x CYL.ROLLER BEARING NJ207 ECPC SHIM WASHER 36X48X0,10 x SHIM WASHER 36X48X0,15 x SHIM WASHER 36X48X0,20 STEEL x SHIM WASHER 36X48X0,30 x PRIMARY GEAR 36T NUT FOR PRIMARY GEAR DRIVE WHEEL BALANCING SHAFT TENSION PIN ISO X WOODRUFF KEY 5X6,5 HARDED LOCK WASHER VSK HEXAGON NUT DIN0936-M18X1,5 R SHAFT SEAL R.35X50X7B VITON Pleuel Reparatur-Satz I PISTON D=105 x II PISTON D=105 x CIRCLIP LC PISTONRING SET D= Piston kit size I 690 Duke 18 x Piston kit size II 690 Duke 18 x CRANKSHAFT REP. KIT 690 x ENGINE 8

11 SECONDARY AIR SYSTEM SAS SLS-VALVE VARIABLE ONE-EAR CLAMP 32,5MM COLLAR BUSH SAS-VALVE HH collar screw M6x16 TX SAS hose bleeder cover SAS hose to airbox HH collar screw M6x12 TX SAS-FLANGE reed valve ENGINE 9

12 CLUTCH HH COLLAR SCREW M5X25 ISA SPRING RING CLUTCH SPRING 3,0X33, PRESSURE CAP hex nut M20x1,. H=6mm thrust washer 20x32x INNER CLUTCH HUB MOVABLE CLUTCH RELEASE SPRING INNER CLUTCH HUB FIXED STEPPED WASHER HALF-WASHER Clutch housing cpl OIL PUMP DRIVE WHEEL NEEDLE BEARING K26X30X22ZW.KSE WASHER 26X40X deep groove ball bearing RSR C PRESSURE BOLT PUSH ROD GASKET F. OUTPUT CYLINDER O-RING 30,00X1,50 NBR OUTPUT CYL. DOT KPL. 27MM CLUTCH PIPE 250/ HH collar screw M6x20 TX STEEL DISK 1,5 MM LC LINING DISK 2,7MM FCC RONDELLA ANTIVIBRAZIONE SET LINING DISC CUT OUT STEEL DISK 1,5MM NITRIDED HOLDING SCREW GMB-M5X CLUTCH KIT 690 LC ENGINE 10

13 TRANSMISSION I - MAIN SHAFT BALL BEARING 58/28 C4 N MAIN SHAFT CPL G NEEDLE BEAR.K 24X28X13 DIVIDED STOP DISK 24.6X33X CIRCLIP XDNS Idler gear 5th gear Sliding gear 3rd/4th gear Idler gear 6th gear SOLID GEAR 2. GEAR SHIM 20X32X BALL BEARING 6004 DDUN C GUIDE BUSHING washer DIN 9021 A PAN HEAD SCREW M5X10 TX ENGINE 11

14 TRANSMISSION II - COUNTERSHAFT COUNTER SHAFT SLIDING GEAR 6. GEAR CIRCLIP XDNS STOP DISK 24.6X33X IDLER GEAR 2. GEAR G NEEDLE BEAR.K 24X28X13 DIVIDED CYL.ROLLER BEARING NJ205 C radial shaft seal 32x47x7BSL Viton O-RING 25,12X1,78 NBR SPACER BUSHING 12MM ENGINE SPROCKET 15 T DAMPED x front sprocket 16 teeth damped x ENGINE SPROCKET 17 T DAMPED x locking plate Sprocket nut M20x BALL BEARING 6004 DDUN C SHIM 20X32X IDLER GEAR 1. GEAR NEEDLE BEARING K22X26X13H STOP DISK 22,2X31,7X SLIDING GEAR 5. GEAR Idler gear 3rd gear IDLER GEAR 4. GEAR CIRCLIP DIN471 20X1, washer DIN 9021 A PAN HEAD SCREW M5X10 TX COUNTER SHAFT REP.KIT 690 x ENGINE 12

15 SHIFTING MECHANISM SHIFT FORK F. SLIDINGGEAR SHIFT FORK F. SLIDINGG. 3/ SHIFT FORK F. SLIDINGGEAR NEEDLE ROLLER DIN5402 6X14, SHIFTRAIL Shifting shaft assembled TENSIONING SPRING 0,8MM SPRING GUIDE RETURN SPRING STOP DISK 14X30X1,5 STEEL needle sleeve HK x20x SHAFT SEAL RING 14X24X6B VITON SHIFT LEVER CPL SHIFTING LEVER SPRING BOLT 6X25 FOR SHIFT LEVER PAIR NORDLOCK WASHER M S HH collar screw M6x15 TX HH collar screw M6x20 TX LOCKING LEVER CPL SLEEVE FOR LOCKING LEVER ARRESTING LEVER SPRING Shift locker BALL BEARING C Shifting drum cpl NEEDLE BEAR HK X42X magnet holder cpl GEAR POSITION SENSOR S CYL. SCREW DIN6912 M5X PAN HEAD SCREW M5X10 TX SPRING F. SHIFTING SHAFT CPL ENGINE 13

16 WATER PUMP THERMOSTAT SUPPORTING SLEEVE HH collar screw M6x20 TX THERMOSTATCOVER HH collar screw M6x30 TX WATERPUMP COVER WATER PUMP COVER GASKET HH collar screw M6x13 TX WATER PUMP ROTOR double-d washer 16x1 SST radial shaft seal 34.5x15x9 Duo GROOVED PIN DIN1474 5X Wasserpumpen Reparaturkit x ENGINE 14

17 COOLING SYSTEM RADIATOR HOSE 6X10 EPDM 03 x Latch, compens. tank cpl YDNAC-CLAMP MM ANGLE CONNECTION EXPANS. TANK RUBBER GROMMET 6X9X13MM COLLAR SCREW M6X13 ISA O-RING 17X1,5 NB THERMOSWITCH LC8 102DG ' SPECIAL SCREW M6X21 WS= RUBBER SLEEVE D=12MM RADIATOR CAP 1,4 BAR FAN CLACK RUBBER COOLING HOSE R/S VARIABLE ONE-EAR CLAMP 32,5MM HOSE VENTILATOR HH COLLAR SCREW M6X10 TX silentbloc 20x15-M6x10-(1) SELF LOCK. NUT DIN0985-M RADIATOR GUARD special screw M5x HH collar screw M6x13 TX EXPANSION TANK EJOT PT SCREW K50X RETAINING PLATE RADIATOR RANGE CHANGE METAL NUT M FAN COVER HH collar screw M6x12 TX ALU-GASKET 6X10X ENGINE 15

18 VALVE DRIVE INTAKE VALVE D EXHAUST VALVE VALVE SPRING HOLDER VALVE-STEM SEALING RACING VALVE SPRING KIT VALVE RETAINER VALVE COLLET LK 6H SHIM D=10/1,85 03 x SHIM D=10/1,90 03 x SHIM D=10/1,95 03 x SHIM D=10/2,00 03 x SHIM D=10/2,05 03 x SHIM D=10/2,10 03 x SHIM D=10/2,15 03 x SHIM D=10/2,20 03 x SHIM D=10/2,25 03 x SHIM D=10/2,30 03 x SHIM D=10/2,35 03 x SHIM D=10/2,40 03 x SHIM D=10/2,45 03 x SHIM D=10/2,50 03 x SHIM D=10/2,55 03 x SHIM D=10/2,60 03 x SHIM D=10/2,65 03 x SHIM D=10/2,70 03 x SHIM D=10/2,75 03 x SHIM D=10/2,80 03 x SHIM D=10/2,85 03 x SHIM D=10/2,90 03 x SHIM D=10/2,95 03 x SHIM D=10/3,00 03 x SHIM D=10/3,05 03 x SHIM D=10/3,10 03 x SHIM D=10/3,15 03 x SHIM D=10/3,20 03 x SHIM D=10/3,3 x VALVE LEVER ROCKER ARM EXHAUST ENGINE 16

19 VALVE DRIVE ROCKER ARM SHAFT ROCKER ARM CLIP ROCKER ARM AXIS AH SCREW DIN7984 M8X AH SCREW DIN7984 M8X VALVE KIT 690 x ENGINE 17

20 TIMING DRIVE NEEDLE BEAR.HK /24/ NEEDLE SLEEVE HK4012B40X47X LOCKING PLATE S INT. TORX FLAT HEAD M5X BREATHER SYSTEM CONNECTOR NEEDLE BUSH HK Balancer shaft cylinder head CHAIN GUIDE HH collar screw M6x20 TX SUPPORTING SLEEVE TIMING CHAIN threaded plug o-ring 10.00x1.00 NBR chain tension adjuster plug cpl o-ring 22.00x2.00 NBR CHAIN ADJUSTER HYD Tensioner rail CHAIN GUIDE GUIDING RAIL SUPPORTING SLEEVE S HH collar screw M6x30 TX o-ring 18.00x2.00 NBR Nockenwelle kpl ENGINE 18

21 CYLINDER HEAD Cylinder head cpl CYLINDER HEAD GASKET Ø GROOVED PIN DIN1474 5X STUD DIN0835-M 8X VALVE GUIDE 6MM VALVE GIUDE INTAKE 6MM SHIM 10,2X19X1,5MM CYLINDERHEAD SCREW M10X168WS water temperature sensor o-ring 10.00x2.00 silicone S THREAD PIN DIN913-M8X6 PRE PIN DIN7979 6X SCREW PLUG VALVE COVER GASKET VALVE COVER HH COLLAR SCREW M6X80 TX HH COLLAR SCREW M6X90 TX VALVE COVER SCREW valve mechanism cover screw decoupling element Rubber sleeve HOSE CLAMP GEMI 70MM HOSE CLAMP GEMI VACUUM CONNECTION M6/0.75MM HH collar screw M6x25 TX oil jet 50 M Pre-formed hose VARIABLE ONE-EAR CLAMP 22,6MM CLAMP 21X12 STD-DES RESONATOR ASSY BUSHING CHAIN GUARD O-RING 11,3 X2,4 SILICON HH collar screw M6x12 TX ENGINE 19

22 LUBRICATING SYSTEM TAB WASHER DIN6799-RS 6, STOP DISK 8,1 X 15 X 0, OIL PUMP GEAR 20-T AH SCREW DIN7984 M5X10 A OIL PUMP SHAFT NEEDLEROL.DIN5402 NRA 2,5X19, NEEDLE ROLLER DIN5402 2,5X11, OIL PUMP ROTOR COMPL. 15MM OIL PUMP ROTOR COMPL. 10MM HH collar screw M5x16 TX oil filter cover O-RING 39,34X2, OILFILTER COVER OIL PIPE OIL FILTER SHORT OIL FILTER LONG VALVE PISTON D=10MM OIL PRES.SPRING 5 BAR RED CU-SEAL RING DIN X18X1, threaded plug DIN 908 M12x O-RING 12,5X1,5 VITON V OIL SCREEN O-RING 17,17X1,78 GLO PLUG M20X1,5 WS= OIL PUMP COVER OIL PUMP SHAFT OIL PUMP DRIVE WHEEL oil pressure switch ''BITRON'' sealing ring DIN x14x SCREW M5X14 TORX CLAMP RSGU 15/ clip nut M OILFILTER SERVICEKIT x ENGINE 20

23 IGNITION SYSTEM JA Zündungsdeckel DOWEL 9,8 X 7 X generator line bracket o-ring 24.00x2.50 Viton threaded plug M24x1.5 PA IGNITI.COVER GASKET STATOR INSET ROTOR HH collar screw M6x16 TX STICKCOIL HOLDER STICK COIL SPARK PLUG M12X HH collar screw M6x25 TX HH collar screw M6x30 TX PULSER COIL SPECIAL SCREW M6X16 WS= SPARK PLUG M10X ENGINE 21

24 ELECTRIC STARTER E-Starter Engine cpl O-RING 25,00X3,00 NBR HH collar screw M6x20 TX NEEDLE SLEEVE HK X23X STARTER INTERMEDIATE GEAR NEEDLE BEARING K17X21X FREE WHEEL TORQUE LIMITER STOP DISK 17,2X25X CIRCLIP DIN X CIRCLIP DIN0472 J FREE WHEEL GEAR NEEDLE BEAR. K 26X30X STOP DISK 17,2X22X CIRCLIP DIN X ENGINE 22

25 THROTTLE BODY THROTTLE BODY MAP SENSOR CPL FUEL RAIL ASSY SET FUEL INJECTOR ASSY SET O-RING PLATE, STAY SCREW WASHER O-RING 7,2x2, SCREW SHOULDER SCREW SHOULDER SEAL RING RUBBER SUPP. PRESSURE SENS PRESSURE SENSOR HOSE 3,2X8,5 PER METER x ROLLOVER SENSOR SHIM 4,3X15X1,25MM GALVANIZED AH SCREW DIN0912-M 4X Control unit EFI ECU RUBBER BRACKET ENGINE 23

26 NOTES

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28 Art. Nr.: REN REN REN 14. Sep 2017