50 SX JUNIOR USA 2007

Transcription

1 SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM080245EN ENGLISH

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3 INDEX SPECIAL TOOLS CR AN K SH AF T, PISTON CY LIN D ER, CY LIN D ER H EAD EN G IN E CASE 3x 4x 5x 6x CAR B U R ETOR CLU TCH K ICK STAR TER TR AN SM ISSION 7x 8x 9x 1 0 x COOLIN G SY STEM IG N ITION SY STEM 1 1 x 1 2 x x x 1

4 INDEX x x x x x x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the lik e so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/ or ability to deliver, illustrations, descriptions, printing and/ or other errors. The illustrated models partly contain ex tra equipment, which is not applied to standard models by KTM-SP O R TMO TO R C Y C L E AG, Mattighofen AU STR I A; All rights reserved; R eprint, also in ex tracts, with written allowance of KTM-SP O R TMO TO R C Y C L E AG, Mattighofen only. 2 x

5 SPECIAL T O O LS B H N F F H J EX TRACTOR PRIM. GEAR CPL. 2 LOCTITE 243 LUE CCM OLD IN G SPAN ER. LYW EEL AD USTIN G PLATE 0SX MIN I / C * N E W P A R T X A S R E Q U I R E D 3

6 CRANKSHAFT, PISTON " " " A PISTON CPL.39,5 AB" 50 LC 01 x C PISTON CPL.39,5 CD" 50 LC 01 x E PISTON CPL.39,5 EF" 50 LC 01 x CON.ROD REPAIRS. 50CCM LC CRANKSHAFT 50 LC PISTON RING 50CCM LC PISTON PIN 50CCM LC NEEDLE BEAR.PISTONPIN 12X15X CIRCLIP WOODRUFF KEY 2,5X3, OIL SEAL RING 15X24X OIL SEAL RING 17X35X BALL BEARING 17X40X / C * NEW PART X AS REQUIRED 4

7 CYLINDER, CYLINDER HEAD V V A CYLINDER 50 LC "A" 2002 x B CYLINDER 50 LC "B" 2002 x C CYLINDER 50 LC "C" 2002 x CYLINDER HEAD 50 LC CYLINDERHEADSCR.HH-M7X O-RING 53,7X1,78 ITON O-RING 94,97X1, HH COLLAR SCREW M 6X20 WS= CU-SEAL RING 7,3 X 12 X 0, EXHAUST GASKET 60/65 CCM EXHAUST FLANGE 50 LC HH COLLAR SCREW M 6X20 WS= HOSE CLAMP GEMI PRE-FORM HOSE CYL.-W.COV ER CLAMP SGT BRACKET IGNITI. COIL 50LC COLLAR BUSHING 6,3X8X7, HH COLLAR SCREW M 6X30 WS= WASHER DIN0125-A 6, CYLINDER BASE GASKET 0,2 MM x CYLINDER BASE GASKET 0,5 MM x INTAKE ALV E GASKET INLET MANIFOLD 50CCM LC MEMBRANE HOUSING CPL.65SX MEMBRANE LOOSE 60/65 CCM FLAT HEAD SCREW DIN7985-M 3X RUBBER SLEEV E D= 8MM OPEN / C * NEW PART X AS REQUIRED 5

8 ENGINE CASE ' CLUTCH COVER IGNITION COVER 50CCM LC ENGINGE CASE 50CCM LC CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 6X10 WS= HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X30 WS= HH COLLAR SCREW M 8X60 WS= AH SCREW DIN0912-M 6X AH SCREW DIN0912-M 6X40 A GASKET FOR OIL PLUG OIL PLUG 50 LC OIL DRAIN PLUG M10 WS= ANGLE PIECE 50CCM LC DOWEL 7X9X COPPER GASKET DIN X14X GASKET FOR CLUTCH COVER STUD M8X COLLAR NUT M8 WS= * WATER PUMP SHAFT 50 LC WA.PU.BEAR. 10X19X5 DOUBLELIP SHAFT SEAL RING 10X18X WATER PUMP WHEEL 60/ CIRCLIP DIN0471-9X GASKET WATER PUMP COVER WATER PUMP COVER 50 LC SPRING FOR WATER PUMP SHAFT HH COLLAR SCREW M 6X16 WS= PVC-HOSE 3X5MM x ENGINE CASE GASKET 50 LC GASKET SET CPL. 50 LC / C * NEW PART X AS REQUIRED 6

9 CARBURETOR CARBURETOR DELLORTO 14PHVA DS CYL.HEAD SCREW DIN0084-M 5X16A CARBURETOR COVER DELLOR SPRING SPRING CAP THROTTLE VALVE CLAMP SPRING JET NEEDLE A IDLE ADJUST SCREW SPRING FOR ADJUST SCREW STARTING LEVER CPL. DELL ADJUST SCREW ATOMIZ ER 211FA MAIN JET 65 DELLORTO x MAIN JET 70 DELLORTO x MAIN JET JET 60 DELLORTO M6X0,75 x STARTING JET IDLING JET 35 x IDLING JET FLOAT CPL FLOAT BOWL DELLORTO CYL.SCREW DIN0084-M 4X20 A PVC-HOSE 3X5MM x GASKET SET DELLORTO PHVA / C * NEW PART X AS REQUIRED 7

10 CLUTCH CLUTCH CPL.50LC CLUTCH HUB 50 LC SPACER 6X8X CLUTCH SPRING HH SCREW DIN0933-M 6X CLUTCH BLOCK NEEDLE BEARING 15X18X SPACER WASHER 15X25X0,3 x SPACER WASHER 15X25X0,4 x STOP DISC 15X25X1 x STOP DISC 15X25X0,5 x WASHER 10,4X16,8X0, WASHER 8X15,3X0,5 x WASHER 8X15,3X1 x 21* WASHER 8X15,3X0,25 x CLUTCH DRUM 16-T SPECIAL NUT 10X1,25X / C * NEW PART X AS REQUIRED 8

11 KICKSTARTER CIRCLIP DIN X KICKSTARTER SHAFT KICKSTARTER SLEEVE OIL SEAL RING 16X22X KICKSTARTER SPRING KICKSTARTER SLEEVE SPRING BEARING BOLT F. KICKST SLEE STOP DISC 16X26X HH COLLAR SCREW M 6X20 WS= KICKSTARTER 50CCM LC / C * NEW PART X AS REQUIRED 9

12 TRANSMISSION COUNTER SHAFT 50CCM LC WOODRUFF KEY 5X5X PRIMARY GEAR 57-T BALL BEARING 15X35X SPROCKET 9-T 50 LC 2001 x SPROCKET 10-T 50 LC SPROCKET 11-T 50 LC 2001 x SPROCKET 12-T 50 LC 2001 x SPROCKET 13-T 50 LC 2001 x CIRCLIP DIN X OIL SEAL RING 15X24X HH NUT 14X1,25X7 WS= LOCKING PLATE D=14MM / C * NEW PART X AS REQUIRED 10

13 COOLING SYSTEM RADIATOR MINI SX JUN/SEN RADIATOR CAP 50 LC * RADIATOR PROT. SX black RANGE CHANGE METAL NUT M RADIATOR HOSE SX JUN."LC" RADIATOR HOSE SX JUN."LC" PVC-HOSE 7X10 PER METER x WASHER DIN9021-A 6, HH COLLAR SCREW M 6X10 WS= SPECIAL SCREW M6X12,5 WS= RUBBER GROMMET 11 X 19 X 9 ' HOSE CLAMP GEMI 12/ CABLE TIE 200/3,6MM BLACK x CABLE TIE 300/4,8MM BLACK x / C * NEW PART X AS REQUIRED 11

14 IGNITION SYSTEM FLYWHEEL STATOR 50CCM LC FLYWEEL ROTOR IGNITION COIL 50CCM LC HH COLLAR SCREW M 6X12 WS= SPARK PLUG NGK BR8ECM SPARK PLUG CAP NGK REINFORC AH SCREW DIN0912-M 5X WASHER 10,4X16,8X0, SPECIAL NUT / C * NEW PART X AS REQUIRED 12

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16 *3CM080245EN* 3CM080245EN Art.Nr.: 3CM080245EN 4/2006 KTM Group Partner KTM-Sportmotorcycle AG A-5230 Mattighofen w w w. k tm. a t