85 SX 17/ SPARE PARTS MANUAL: CHASSIS ENGLISH ART.NO.: 3CF6001L8EN

Transcription

1 85 SX 17/ SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF6001L8EN ENGLISH

2

3 INDEX 85 SX 17/ FRONT FORK, TRIPLE CLAMP FRONT FORK DISASSEMBLED HANDLEBAR, CONTROLS FRAME. SUBFRAME 3x 4x 6x 7x SWING ARM MONOSHOCK DISASSEMBLED EXHAUST SYSTEM AIR FILTER BOX 8x 9x 11x 12x TANK, SEAT, COVER MASK, FENDER DECAL FRONT WHEEL 13x 14x 15x 16x 1

4 INDEX 85 SX 17/ REAR WHEEL BRAKE CALIPER FRONT HAND BRAKE CYLINDER REAR BRAKE CONTROL 17x 18x 19x 20x BRAKE CALIPER REAR ACCESSORIES KIT 21x 22x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM- SPORTMOTORCYCLE AG, Mattighofen only. x 2

5 FRONT FORK, TRIPLE CLAMP 85 SX 17/ * 05187L0501 FORK WP 85/105 SX HH NUT M20X1,5 WS=27 RIGHT BOT.TRIPLE CLAMP CPL. 85 SX TOP TRIPLE CLAMP 85 SX HANDLEBAR CLAMP D=22MM HANDLEBAR SUPPORT 22MM 2T S AH-COLLAR SCREW M10X25 ISA HH COLLAR SCREW M5X16 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M8X30 TX COVERING CAP O-RING 40,94X2,62 NBR TAPERED ROLLER BEARING 32004X 2 85* CLAMP F. SPEED. CABLE D=6MM PROTECTION RING 20,1X39X O-RING 36,00X3,00 NBR SPECIAL SCREW M6X12,5 WS=8 6 94* FORK PROTECTOR SET 85SX WHITE 1 99* HANDLEBAR SUPPORT KIT / C * NEW PART X AS REQUIRED 3

6 FRONT FORK DISASSEMBLED 85 SX 17/ S1 SCREW CAP M46X1,5 CPL O-RING 40,00X2,00 WP S ADJUSTING KNOB + SCREW VENT SCREW M4X O-RING NBR 3X1, E OUTER TUBE L510 D49/ GUIDING RING D=53MM DU-BUSH 43X47X12 DAIDO SUPPORT RING 45 X 52,5 X 1, OIL SEAL RING 43 X 52,9 X 9, LOCK WASHER SB DUST STRIPPER 43 X 53,4 X 11, DU-BUSH 42X44X S STOP L135MM D28,6MM D12MM CPL ADJUSTMENT TUBE L=442 MM PISTON ROD D=12MM L=476MM ADJUSTER NEEDLE O-RING 2X1,5 NBR REBOUND SPRING C=4N/MM SPACER 26X38X2, SPACER 26X38X2, SPACER 26X38X SPACER 26X38X SPACER 26X38X1, S SPRING 3,2 N/MM SET D=4,2MM x S SPRING 3,4 N/MM SET D=4,4MM x S SPRING 3,6 N/MM SET x INTERM. RING 26,2X38,5X DU BUSH FOR PISTON ROD S2 SCREW SLEEVE M27X0,8 CPL O-RING 6X1,2 NBR REBOUND SPRING L=32 C= TAP REBOUND GUIDING BUSH REBOUND SPRING SHUTTLE VALVE SPRING C=0, / C * NEW PART X AS REQUIRED 4

7 FRONT FORK DISASSEMBLED 85 SX 17/ PISTON RING 5X1X PISTON REBOUND SX NUT M6X0,5 REBOUND TUBE 23 L= ADAPTER SLEEVE D23/D O-RING NBR 41X2 2 60* S1 AXLE CLAMP L/S + TUBE CPL. 1 61* S1 AXLE CLAMP R/S + TUBE CPL NUT VALVE M6X0,5 LH=1, SPRING CHECK VALVE D=0, S TAP COMPRESSION CPL PISTON COMPRESSION D=27, O-RING NBR 21X O-RING NBR 24X O-RING NBR 8X COPPER WASHER 29,5X33,5X RUBBER CAP D=35MM 2 83 T511 SILICONE GREASE F. DUST STRI S1 FORK OIL SAE5 5L R511 REPAIR-KIT / C * NEW PART X AS REQUIRED 5

8 HANDLEBAR, CONTROLS 85 SX 17/ * HANDLEBAR THR.TWIST CRIP CPL. W.O. C.' PROTECTION CAP PROTECTION COVER ' MASTER CYLINDER CPL. D=9MM CLUTCH LEVER SHORT CPL CLUTCH LEVER LONG CPL x REP.KIT PISTON 9,0MM RAC COVER HYD.CLUTCH 2T RUBBER FOR RESERVOIR ' SPRING FOR CLUTCH LEVER OIL FOR HYD. CLUTCH 75ML PROTECT.CAP FOR LEVER PERCH' LEVER SCREW CPL ' CLAMP WITH PIN HH COLLAR SCREW M6X20 TX FLAT HEAD SCREW DIN0965-M 4X * GRIP SET DUAL COMPOUND PIPE KIT FOR HYDR.CLUTCH 65 SX SELF CUTTING RING HYDR.PIPE SHORT CIRCUIT BUTTON THROTTLE C DOM./KEIH / C * NEW PART X AS REQUIRED 6

9 FRAME. SUBFRAME 85 SX 17/ FRAME CPL. 85 SX "AA06" SUB FRAME 85 SX HEXAGON NUT DIN 934 M PLUG 37MM ENGINE BRACKET SCREW 85 SX SELF LOCKING NUT M10 CU WS= CABLE SUPPORT KHS NR HEXAGON NUT DIN0934-M SPECIAL SCREW M8X26 WS= FOOT PED L/S EXC SILVER FOOT PED R/S EXC SILVER FOOTREST SPRING L/S & R/S WASHER DIN0125-A10, PIN DIN0094-3,2X25 STEEL BOLT FOR FOOT PED FOOTPEG L.+R. CPL. 85 SX S FLAT HEAD SCREW M. ISA45 M8X S COUNTER-SUNK SCREW ISA45 M8X BUSHING 8,2X10X METAMOLL FOR BATTERY BRACKET CHAIN SLIDING PIECE BELOW ' LOCK WASHER 8MM HH COLLAR SCREW M8X30 TX * CHAIN SLIDING KIT BELOW MINI / C * NEW PART X AS REQUIRED 7

10 SWING ARM 85 SX 17/ E02 MONOSHOCK 85 / 105 SX S HH COLLAR M12X55 WS= THREADED BUSH M12 PDS SELF LOCKING NUT M14X1,5 WS= PLASTIC CAP SFL HOOK WRENCH FOR SHOCK ABSORBER SWINGARM 85SX CPL NEEDLE BUSH HK2012V BUSHING SLEEVE 15X20X38, SHIM 20X32X SHAFT SEAL RING 25X32X BUCKET F.SHAFTSEALRING 15X25X SWINGARM BOLT 85 SX CLOSING COVER SWINGARM SM CLOSING COVER ROUND COUNTER-SUNK SCREW ISA45 M8X THREADED BUSH FOR CHAIN GUARD CHAIN GUARD 85 SX SPACER BUSH. F. SPEEDOMET.BRA BUCKET CHAIN SLIDING GUARD SM CHAIN GUIDE KIT REAR CPL. x CHAIN GUIDE REAR ' RETAINING PLATE CPL HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M6X50 TX RETAIN.CLAMP FOR BRAKE HOSE' * EJOT SPIRAL SCREW SF M5X10-K 4 98* CHAIN GUARD KIT 105/85 SX 1 99* SWINGARM REP. KIT 105/85 SX / C * NEW PART X AS REQUIRED 8

11 MONOSHOCK DISASSEMBLED 85 SX 17/ SHOCK ABSORBER TOP H40 135DEG S10 DCC-COMPR.DAMP.CONTROL CPL ADAPTOR BUSH KGW 12X OIL SEAL KGW D= WASHER KGW D= BUSHING KGW 1525 HD BLEED PLUG R 1/8 1 12* STICKER WP TRANSPARENT 35X RES. SCREW L=100 D=52 BLACK O-RING VITON 41X SEPARATION PISTON D=52, H= PISTON RING 3,9X1,5X O-RING NBR 5,28X1, SCREW PLUG M5X RUBBER CAP "DO NOT OPEN" O-RING NBR 48X SLEEVE D= LOCK WASHER M52X1, TUBE M52X1, SPRING RETAINER M52X1, AH SCREW DIN0912-M 5X SPRING (59) N/MM D=10 x SPRING N/MM D=9,00 ORAN x SPRING N/MM D=9,25 ORAN S SPRING N/MM D=9,50 ORG x SPRING WASHER H=15 D= PISTON ROD NUT M10X O-RING VITON 37,82X1, PISTON RING 8X PISTON + PISTON SPRING SEPARATION BUSH 17X12X REBOUND DISC H=0 x REBOUND DISC H= PISTON 5X4,5X/6X TAP PISTON ROD D=13, / C * NEW PART X AS REQUIRED 9

12 MONOSHOCK DISASSEMBLED 85 SX 17/ S SPINDEL D=18 LC=159 CPL O-RING VITON 5X1, NEEDLE REBOUND L= O-RING NBR 7,5X NEEDLE GUIDE S ADAPTOR CPL. D=46 H= * RESERVOIR CAP M16X O-RING NBR 12X O-RING NBR 4X1, SPRING D=2,9 L=7, STEEL BALL D=3MM ADJUSTING SCREW L=15, ADJUSTING ADAPTOR REBOUND INTERM.RING D= CIRCLIP 49X1, CAP D=46 H=9, BUMP RUBBER WP60 D= CONTRA NUT M18X1 H= SHOCK ABSORBER BOT. KGW L=54,5 1 98* S1 SHOCK ABSORBER FLUID 5 LT / C * NEW PART X AS REQUIRED 10

13 EXHAUST SYSTEM 85 SX 17/ EXHAUST PIPE 85 SX SWINGELEMENT FOR EXHAUST PIPE TEN.SPRING L=62MM EY.MOVEABLE O-RING 38,00X3,00 VITON RANGE CHANGE METAL NUT M SPRING WASHER DIN0137-B HH COLLAR SCREW M6X10 TX HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X30 TX RUBBER SLEEVE D=21MM/23MM ' EXHAUST BRACKET RUBBER BLACK BUSHING 7,5X12X28X7,8 ' SILENCER 85 SX SILENCER ENDCAP SX REAR STUFFING YARN 160 GRAM RING 55,00X2,00 NBR PAIR OF WASHERS M 6 NORDLOCK / C * NEW PART X AS REQUIRED 11

14 AIR FILTER BOX 85 SX 17/ FILTER WALL 85 SX FILTER BOX COVER 85 SX REAR PART FILTER BOX 85 SX QUICK RELEASE-NIPPLE BLIND RIVET 3,3X9,7 GROOVED QUICK RELEASE-SPRING HANGER SPLASH PROTECTOR 60/65 SX ' SCREW CONNECTION SPLASH SHIELD AIR FILTER RACING FILTER CARRIER 2-STROKE FILTER SUPPORT CPL.2-STROKE' FILTER SUPPORT BUSH ' FASTEN. DEVICE FILTER SUPPORT EJOT PT SCREW K60X20 WS= CARB. CONNECTING BOOT 85 SX HOSE CLAMP 45-65MM SPECIAL SCREW M6X12,5 WS= / C * NEW PART X AS REQUIRED 12

15 TANK, SEAT, COVER 85 SX 17/ GAS COCK MIKUNI ON/OFF O-RING 13,00X2, FILLER CAP CPL. SMALL TUBE RUBBER 6X9 DVOH 200MM SCREW SEAT FASTENING D=6X23/ FUEL TANK 85 SX TANK ROLLER 12X26X12 ' YDNAC-CLAMP FUEL HOSE (8MM) FUEL HOSE VITON 6X1,5 PER/M x WASHER 6 X 12 X HH COLLAR SCREW M6X12 TX HH COLLAR SCREW M6X16 TX EJOT PT SCREW K60X20 WS= SEAT 85 SX SEAT COVER 85 SX X4 SPOILER LS/RS 85/105 ORANGE / C * NEW PART X AS REQUIRED 13

16 MASK, FENDER 85 SX 17/ START NUMBER PLATE % FRONT FENDER 85 SX METAMOLL 90X45X3MM REAR PART BRAKE HOSE GUIDE BUSHING FOR SEAT FASTENING COLLAR NUT M12X1/WS17 H=5MM BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M6X15 TX EJOT PT SCREW K60X20 WS= HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X25 TX / C * NEW PART X AS REQUIRED 14

17 DECAL 85 SX 17/ * DECAL SET 85SX / C * NEW PART X AS REQUIRED 15

18 FRONT WHEEL 85 SX 17/ * FRONT WHEEL CPL. 17" 1 10* FRONT WHEEL HUB CPL * BEAR.SPACER TUBE FRONT D22MM 1 12* SPACER BUSHING D=22MM 2 13* SHAFT SEAL RING 32X42X7 BSL 2 14* BALL BEARING 6905 J1LLUC SPECIAL SCREW M6X13 WS= BRAKE DISC FRONT D=219MM RIM FRONT AL4 17X1, * SPOKE M4,5 FOR 17" 32 73* SPOKE NIPPLE M4,5 AL RIM BAND 85 SX 17" * AXLE FRONT D=22 ' * AXLESCREW M20X1.5; SW * PLUG BUSHING SW17 ' PLUG FOR RIM x 90* NUT FOR WHEEL HOLDER x RIM LOCK CPL x / C * NEW PART X AS REQUIRED 16

19 REAR WHEEL 85 SX 17/ * REAR WHEEL CPL. 14" 1 10* REAR WHEEL HUB CPL * BEAR.SPACER TUBE SHAFT SEAL RING 32X47X7 BSL GR.BALL BEAR.6005 DDU2CG23S6NM CIRCLIP DIN X1, * BUSHING FOR HUB HH COLLAR NUT M10X1,25 WS= SCREW M10X1,25X50 WS= REAR SPROCKET 44-T 85 SX 03 x REAR SPROCKET 45-T 85 SX 03 x REAR SPROCKET 46-T 85 SX 03 x REAR SPROCKET 47-T 85 SX 03 x REAR SPROCKET 48-T 85 SX 03 x REAR SPROCKET 49-T 85 SX 03 x REAR SPROCKET 50-T 85 SX 03 x REAR SPROCKET 51-T 85 SX 06 x S COUNTER-SUNK SCREW ISA45 M8X SELF LOCKING NUT M REAR BRAKE DISC SPECIAL SCREW M6X16 WS= CHAIN 124 ROLLS 85 SX CONNECTING LINK 85 SX RIM REAR AL4 14X1, * SPOKE M4,5 FOR 14" 32 73* SPOKE NIPPLE M4,5 AL RIM BAND 85 SX 14" CHAIN TENSIONER R/S AXLE REAR CPL. 85 SX HEXAGON NUT M20X1,5 ' PLUG FOR RIM x 90* NUT FOR WHEEL HOLDER RIM LOCK VM1 (1,60") DRIVETRAIN KIT 85 SX 14T/46T / C * NEW PART X AS REQUIRED 17

20 BRAKE CALIPER FRONT 85 SX 17/ BRAKE HOSE FRONT 85 SX O-RING 8,00X1,00 FORMULA REPAIR KIT BRAKEPISTON BRAKE CALIPER FR. CPL.85 SX RETAINING SPRING 65 SX BLEEDER SCREW M CAP FOR BLEEDER SCREW O-RING 10X1 EPDM HOLLOW SCREW M8X38, BRAKE PAD SET FRONT AH SCREW DIN0912-M 6X HH COLLAR SCREW M8X30 TX REPAIR KIT SEAL RING TAB WASHER DIN6799-RA 4, AH SCREW + CIRCLIP / C * NEW PART X AS REQUIRED 18

21 HAND BRAKE CYLINDER 85 SX 17/ H.BRAKE CYL. CPL. 9,5MM CPL BRAKE LEVER LOOSE 85 SX CYLINDER COVER CPL. FRONT PROTECTION COVER 85 SX CLAMP FOR BRAKE CYLINDER SCREW+BUSHING+NUT ADJUSTING SCREW CPL. 85 SX REP.SET PISTON FRONT D=9,5MM BALL+SPRING+SPRING GUIDE BRAKE HOSE FRONT 85 SX O-RING 8,00X1,00 FORMULA SELF LOCKING NUT M HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X30 TX HOLLOW SCREW BRAKE CYLINDER BRAKE FLUID DOT5.1 0,25L / C * NEW PART X AS REQUIRED 19

22 REAR BRAKE CONTROL 85 SX 17/ HH COLLAR SCREW M5X12 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X12 TX BALL BEARING SKF RS SPECIAL SCREW M8X26 WS= HEXAGON NUT DIN0934-M COLLAR NUT M8 WS= COLLAR NUT M10 WS= S AH-COLLAR SCREW M10X40 ISA FOOT BRAKE LEVER CPL. 85 SX STEP PLATE FOR BRAKE LEVER RETURN SPRING FOR BRAKE LEVER SWIVEL HEAD KA PRESSURE ROD 85 SX FOOT BRAKE CYL.R. CPL. D=11 05 x FOOT BRAKE CYL.R. CPL. D= REP. SET PISTON REAR D= x REP. SET PISTON REAR D= CYLINDER COVER REAR 85 SX GASKET CYLINDER COVER REAR HOLLOW SCREW BRAKE CYLINDER AH.SCREW DIN0912-M 4X BRAKE HOSE REAR 85 SX O-RING 8,00X1,00 FORMULA BRAKE FLUID DOT5.1 0,25L / C * NEW PART X AS REQUIRED 20

23 BRAKE CALIPER REAR 85 SX 17/ BREAK CALIPER REAR CPL BREAK-CALIPER SUPPORT CPL HH COLLAR SCREW M8X25 TX BRAKE PADS REAR 85 SX RETAINING SPRING 85 SX SPECIAL SCREW WITH SPLINT PIN BLEEDER SCREW M8X CAP FOR BLEEDER SCREW SPECIAL SCREW CALIPER M8X O-RING 2,57X1, HOLLOW SCREW BRAKE CYLINDER O-RING 8,00X1,00 FORMULA REPAIR KIT BRAKEPISTON REP. KIT SEAL. RINGS REAR BRAKE HOSE REAR 85 SX / C * NEW PART X AS REQUIRED 21

24 ACCESSORIES KIT 85 SX 17/ DOCUMENTS BAG KTM BALLPOINT PEN ORANGE * CUSTOMER WELCOME LETTER HOOK WRENCH FOR SHOCK ABSORBER X4 FENDER FRONT 85 SX 1 1* EN OWN. MANUAL 85SX SAFETY BROCHURES SPORTMINICYC. 1 29* TOOL KIT GRIP ORANGE B&F WRENCH SW=17/21/27/32 B&F 1 33* T-WRENCH WS=6/8/10/TX45/SK4X1 1 34* SPOKE-SPANNER WS 7/ PLUG IN STAND SX / C * NEW PART X AS REQUIRED 22

25 NOTICE 85 SX 17/

26 NOTICE 85 SX 17/

27

28 KTM Group Partner KTM-Sportmotorcycle AG A-5230 Mattighofen *3CF6001L8EN* 3CF6001L8EN Art.Nr.: 3CF6001L8EN 5/2011

29 85 SX 19/ SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF6001L9EN ENGLISH

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31 INDEX 85 SX 19/ FRONT FORK, TRIPLE CLAMP FRONT FORK DISASSEMBLED HANDLEBAR, CONTROLS FRAME. SUBFRAME 3x 4x 6x 7x SWING ARM MONOSHOCK DISASSEMBLED EXHAUST SYSTEM AIR FILTER BOX 8x 9x 11x 12x TANK, SEAT, COVER MASK, FENDER DECAL FRONT WHEEL 13x 14x 15x 16x 1

32 INDEX 85 SX 19/ REAR WHEEL BRAKE CALIPER FRONT HAND BRAKE CYLINDER REAR BRAKE CONTROL 17x 18x 19x 20x BRAKE CALIPER REAR ACCESSORIES KIT 21x 22x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM- SPORTMOTORCYCLE AG, Mattighofen only. x 2

33 FRONT FORK, TRIPLE CLAMP 85 SX 19/ * 05187L0501 FORK WP 85/105 SX HH NUT M20X1,5 WS=27 RIGHT BOT.TRIPLE CLAMP CPL. 85 SX TOP TRIPLE CLAMP 85 SX HANDLEBAR CLAMP D=22MM HANDLEBAR SUPPORT 22MM 2T S AH-COLLAR SCREW M10X25 ISA HH COLLAR SCREW M5X16 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M8X30 TX COVERING CAP O-RING 40,94X2,62 NBR TAPERED ROLLER BEARING 32004X 2 85* CLAMP F. SPEED. CABLE D=6MM PROTECTION RING 20,1X39X O-RING 36,00X3,00 NBR SPECIAL SCREW M6X12,5 WS=8 6 94* FORK PROTECTOR SET 85SX WHITE 1 99* HANDLEBAR SUPPORT KIT / C * NEW PART X AS REQUIRED 3

34 FRONT FORK DISASSEMBLED 85 SX 19/ S1 SCREW CAP M46X1,5 CPL O-RING 40,00X2,00 WP S ADJUSTING KNOB + SCREW VENT SCREW M4X O-RING NBR 3X1, E OUTER TUBE L510 D49/ GUIDING RING D=53MM DU-BUSH 43X47X12 DAIDO SUPPORT RING 45 X 52,5 X 1, OIL SEAL RING 43 X 52,9 X 9, LOCK WASHER SB DUST STRIPPER 43 X 53,4 X 11, DU-BUSH 42X44X S STOP L135MM D28,6MM D12MM CPL ADJUSTMENT TUBE L=442 MM PISTON ROD D=12MM L=476MM ADJUSTER NEEDLE O-RING 2X1,5 NBR REBOUND SPRING C=4N/MM SPACER 26X38X2, SPACER 26X38X2, SPACER 26X38X SPACER 26X38X SPACER 26X38X1, S SPRING 3,2 N/MM SET D=4,2MM x S SPRING 3,4 N/MM SET D=4,4MM x S SPRING 3,6 N/MM SET x INTERM. RING 26,2X38,5X DU BUSH FOR PISTON ROD S2 SCREW SLEEVE M27X0,8 CPL O-RING 6X1,2 NBR REBOUND SPRING L=32 C= TAP REBOUND GUIDING BUSH REBOUND SPRING SHUTTLE VALVE SPRING C=0, / C * NEW PART X AS REQUIRED 4

35 FRONT FORK DISASSEMBLED 85 SX 19/ PISTON RING 5X1X PISTON REBOUND SX NUT M6X0,5 REBOUND TUBE 23 L= ADAPTER SLEEVE D23/D O-RING NBR 41X2 2 60* S1 AXLE CLAMP L/S + TUBE CPL. 1 61* S1 AXLE CLAMP R/S + TUBE CPL NUT VALVE M6X0,5 LH=1, SPRING CHECK VALVE D=0, S TAP COMPRESSION CPL PISTON COMPRESSION D=27, O-RING NBR 21X O-RING NBR 24X O-RING NBR 8X COPPER WASHER 29,5X33,5X RUBBER CAP D=35MM 2 83 T511 SILICONE GREASE F. DUST STRI S1 FORK OIL SAE5 5L R511 REPAIR-KIT / C * NEW PART X AS REQUIRED 5

36 HANDLEBAR, CONTROLS 85 SX 19/ * HANDLEBAR THR.TWIST CRIP CPL. W.O. C.' PROTECTION CAP PROTECTION COVER ' MASTER CYLINDER CPL. D=9MM CLUTCH LEVER SHORT CPL CLUTCH LEVER LONG CPL x REP.KIT PISTON 9,0MM RAC COVER HYD.CLUTCH 2T RUBBER FOR RESERVOIR ' SPRING FOR CLUTCH LEVER OIL FOR HYD. CLUTCH 75ML PROTECT.CAP FOR LEVER PERCH' LEVER SCREW CPL ' CLAMP WITH PIN HH COLLAR SCREW M6X20 TX FLAT HEAD SCREW DIN0965-M 4X * GRIP SET DUAL COMPOUND PIPE KIT FOR HYDR.CLUTCH 65 SX SELF CUTTING RING HYDR.PIPE SHORT CIRCUIT BUTTON THROTTLE C DOM./KEIH / C * NEW PART X AS REQUIRED 6

37 FRAME. SUBFRAME 85 SX 19/ FRAME CPL. 85 SX "AA06" SUB FRAME 85 SX HEXAGON NUT DIN 934 M PLUG 37MM ENGINE BRACKET SCREW 85 SX SELF LOCKING NUT M10 CU WS= CABLE SUPPORT KHS NR HEXAGON NUT DIN0934-M SPECIAL SCREW M8X26 WS= FOOT PED L/S EXC SILVER FOOT PED R/S EXC SILVER FOOTREST SPRING L/S & R/S WASHER DIN0125-A10, PIN DIN0094-3,2X25 STEEL BOLT FOR FOOT PED FOOTPEG L.+R. CPL. 85 SX S FLAT HEAD SCREW M. ISA45 M8X S COUNTER-SUNK SCREW ISA45 M8X BUSHING 8,2X10X METAMOLL FOR BATTERY BRACKET CHAIN SLIDING PIECE BELOW ' LOCK WASHER 8MM HH COLLAR SCREW M8X30 TX * CHAIN SLIDING KIT BELOW MINI / C * NEW PART X AS REQUIRED 7

38 SWING ARM 85 SX 19/ E02 MONOSHOCK 85 / 105 SX S HH COLLAR M12X55 WS= THREADED BUSH M12 PDS SELF LOCKING NUT M14X1,5 WS= PLASTIC CAP SFL HOOK WRENCH FOR SHOCK ABSORBER SWINGARM 85SX CPL NEEDLE BUSH HK2012V BUSHING SLEEVE 15X20X38, SHIM 20X32X SHAFT SEAL RING 25X32X BUCKET F.SHAFTSEALRING 15X25X SWINGARM BOLT 85 SX CLOSING COVER SWINGARM SM CLOSING COVER ROUND COUNTER-SUNK SCREW ISA45 M8X THREADED BUSH FOR CHAIN GUARD CHAIN GUARD 85 SX SPACER BUSH. F. SPEEDOMET.BRA BUCKET CHAIN SLIDING GUARD SM CHAIN GUIDE KIT REAR CPL. x CHAIN GUIDE REAR ' RETAINING PLATE CPL HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M6X50 TX RETAIN.CLAMP FOR BRAKE HOSE' * EJOT SPIRAL SCREW SF M5X10-K 4 98* CHAIN GUARD KIT 105/85 SX 1 99* SWINGARM REP. KIT 105/85 SX / C * NEW PART X AS REQUIRED 8

39 MONOSHOCK DISASSEMBLED 85 SX 19/ SHOCK ABSORBER TOP H40 135DEG S10 DCC-COMPR.DAMP.CONTROL CPL ADAPTOR BUSH KGW 12X OIL SEAL KGW D= WASHER KGW D= BUSHING KGW 1525 HD BLEED PLUG R 1/8 1 12* STICKER WP TRANSPARENT 35X RES. SCREW L=100 D=52 BLACK O-RING VITON 41X SEPARATION PISTON D=52, H= PISTON RING 3,9X1,5X O-RING NBR 5,28X1, SCREW PLUG M5X RUBBER CAP "DO NOT OPEN" O-RING NBR 48X SLEEVE D= LOCK WASHER M52X1, TUBE M52X1, SPRING RETAINER M52X1, AH SCREW DIN0912-M 5X SPRING (59) N/MM D=10 x SPRING N/MM D=9,00 ORAN x SPRING N/MM D=9,25 ORAN S SPRING N/MM D=9,50 ORG x SPRING WASHER H=15 D= PISTON ROD NUT M10X O-RING VITON 37,82X1, PISTON RING 8X PISTON + PISTON SPRING SEPARATION BUSH 17X12X REBOUND DISC H=0 x REBOUND DISC H= PISTON 5X4,5X/6X TAP PISTON ROD D=13, / C * NEW PART X AS REQUIRED 9

40 MONOSHOCK DISASSEMBLED 85 SX 19/ S SPINDEL D=18 LC=159 CPL O-RING VITON 5X1, NEEDLE REBOUND L= O-RING NBR 7,5X NEEDLE GUIDE S ADAPTOR CPL. D=46 H= * RESERVOIR CAP M16X O-RING NBR 12X O-RING NBR 4X1, SPRING D=2,9 L=7, STEEL BALL D=3MM ADJUSTING SCREW L=15, ADJUSTING ADAPTOR REBOUND INTERM.RING D= CIRCLIP 49X1, CAP D=46 H=9, BUMP RUBBER WP60 D= CONTRA NUT M18X1 H= SHOCK ABSORBER BOT. KGW L=54,5 1 98* S1 SHOCK ABSORBER FLUID 5 LT / C * NEW PART X AS REQUIRED 10

41 EXHAUST SYSTEM 85 SX 19/ EXHAUST PIPE 85 SX SWINGELEMENT FOR EXHAUST PIPE TEN.SPRING L=62MM EY.MOVEABLE O-RING 38,00X3,00 VITON RANGE CHANGE METAL NUT M SPRING WASHER DIN0137-B HH COLLAR SCREW M6X10 TX HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X30 TX RUBBER SLEEVE D=21MM/23MM ' EXHAUST BRACKET RUBBER BLACK BUSHING 7,5X12X28X7,8 ' SILENCER 85 SX SILENCER ENDCAP SX REAR STUFFING YARN 160 GRAM RING 55,00X2,00 NBR PAIR OF WASHERS M 6 NORDLOCK / C * NEW PART X AS REQUIRED 11

42 AIR FILTER BOX 85 SX 19/ FILTER WALL 85 SX FILTER BOX COVER 85 SX REAR PART FILTER BOX 85 SX QUICK RELEASE-NIPPLE BLIND RIVET 3,3X9,7 GROOVED QUICK RELEASE-SPRING HANGER SPLASH PROTECTOR 60/65 SX ' SCREW CONNECTION SPLASH SHIELD AIR FILTER RACING FILTER CARRIER 2-STROKE FILTER SUPPORT CPL.2-STROKE' FILTER SUPPORT BUSH ' FASTEN. DEVICE FILTER SUPPORT EJOT PT SCREW K60X20 WS= CARB. CONNECTING BOOT 85 SX HOSE CLAMP 45-65MM SPECIAL SCREW M6X12,5 WS= / C * NEW PART X AS REQUIRED 12

43 TANK, SEAT, COVER 85 SX 19/ GAS COCK MIKUNI ON/OFF O-RING 13,00X2, FILLER CAP CPL. SMALL TUBE RUBBER 6X9 DVOH 200MM SCREW SEAT FASTENING D=6X23/ FUEL TANK 85 SX TANK ROLLER 12X26X12 ' YDNAC-CLAMP FUEL HOSE (8MM) FUEL HOSE VITON 6X1,5 PER/M x WASHER 6 X 12 X HH COLLAR SCREW M6X12 TX HH COLLAR SCREW M6X16 TX EJOT PT SCREW K60X20 WS= SEAT 85 SX SEAT COVER 85 SX X4 SPOILER LS/RS 85/105 ORANGE / C * NEW PART X AS REQUIRED 13

44 MASK, FENDER 85 SX 19/ START NUMBER PLATE % FRONT FENDER 85 SX METAMOLL 90X45X3MM REAR PART BRAKE HOSE GUIDE BUSHING FOR SEAT FASTENING COLLAR NUT M12X1/WS17 H=5MM BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M6X15 TX EJOT PT SCREW K60X20 WS= HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X25 TX / C * NEW PART X AS REQUIRED 14

45 DECAL 85 SX 19/ * DECAL SET 85SX / C * NEW PART X AS REQUIRED 15

46 FRONT WHEEL 85 SX 19/ FRONT WHEEL CPL. 19" 1 10* FRONT WHEEL HUB CPL * BEAR.SPACER TUBE FRONT D22MM 1 12* SPACER BUSHING D=22MM 2 13* SHAFT SEAL RING 32X42X7 BSL 2 14* BALL BEARING 6905 J1LLUC SPECIAL SCREW M6X13 WS= BRAKE DISC FRONT D=219MM RIM FRONT AL4 19X1, * SPOKE M4,5 FOR 19" 32 73* SPOKE NIPPLE M4,5 AL RIM BAND 85 SX 19" * AXLE FRONT D=22 ' * AXLESCREW M20X1.5; SW * PLUG BUSHING SW17 ' PLUG FOR RIM x 90* NUT FOR WHEEL HOLDER x RIM LOCK CPL x / C * NEW PART X AS REQUIRED 16

47 REAR WHEEL 85 SX 19/ REAR WHEEL CPL. 16" * REAR WHEEL HUB CPL * BEAR.SPACER TUBE SHAFT SEAL RING 32X47X7 BSL GR.BALL BEAR.6005 DDU2CG23S6NM CIRCLIP DIN X1, * BUSHING FOR HUB HH COLLAR NUT M10X1,25 WS= SCREW M10X1,25X50 WS= REAR SPROCKET 44-T 85 SX 03 x REAR SPROCKET 45-T 85 SX 03 x REAR SPROCKET 46-T 85 SX 03 x REAR SPROCKET 47-T 85 SX 03 x REAR SPROCKET 48-T 85 SX 03 x REAR SPROCKET 49-T 85 SX REAR SPROCKET 50-T 85 SX 03 x REAR SPROCKET 51-T 85 SX 06 x S COUNTER-SUNK SCREW ISA45 M8X SELF LOCKING NUT M * REAR BRAKE DISC SPECIAL SCREW M6X16 WS= CHAIN 124 ROLLS 85 SX CONNECTING LINK 85 SX RIM REAR AL4 16X1, * SPOKE M4,5 FOR 16" 32 73* SPOKE NIPPLE M4,5 AL RIM BAND 85 SX 16" CHAIN TENSIONER R/S AXLE REAR CPL. 85 SX HEXAGON NUT M20X1,5 ' PLUG FOR RIM x 90* NUT FOR WHEEL HOLDER RIM LOCK VM2 (1,85") MX 1 98* DRIVETRAIN KIT 105 SX 14T/49T / C * NEW PART X AS REQUIRED 17

48 BRAKE CALIPER FRONT 85 SX 19/ BRAKE HOSE FRONT 85 SX O-RING 8,00X1,00 FORMULA REPAIR KIT BRAKEPISTON BRAKE CALIPER FR. CPL.85 SX RETAINING SPRING 65 SX BLEEDER SCREW M CAP FOR BLEEDER SCREW O-RING 10X1 EPDM HOLLOW SCREW M8X38, BRAKE PAD SET FRONT AH SCREW DIN0912-M 6X HH COLLAR SCREW M8X30 TX REPAIR KIT SEAL RING TAB WASHER DIN6799-RA 4, AH SCREW + CIRCLIP / C * NEW PART X AS REQUIRED 18

49 HAND BRAKE CYLINDER 85 SX 19/ H.BRAKE CYL. CPL. 9,5MM CPL BRAKE LEVER LOOSE 85 SX CYLINDER COVER CPL. FRONT PROTECTION COVER 85 SX CLAMP FOR BRAKE CYLINDER SCREW+BUSHING+NUT ADJUSTING SCREW CPL. 85 SX REP.SET PISTON FRONT D=9,5MM BALL+SPRING+SPRING GUIDE BRAKE HOSE FRONT 85 SX O-RING 8,00X1,00 FORMULA SELF LOCKING NUT M HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X30 TX HOLLOW SCREW BRAKE CYLINDER BRAKE FLUID DOT5.1 0,25L / C * NEW PART X AS REQUIRED 19

50 REAR BRAKE CONTROL 85 SX 19/ HH COLLAR SCREW M5X12 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X12 TX BALL BEARING SKF RS SPECIAL SCREW M8X26 WS= HEXAGON NUT DIN0934-M COLLAR NUT M8 WS= COLLAR NUT M10 WS= S AH-COLLAR SCREW M10X40 ISA FOOT BRAKE LEVER CPL. 85 SX STEP PLATE FOR BRAKE LEVER RETURN SPRING FOR BRAKE LEVER SWIVEL HEAD KA PRESSURE ROD 85 SX FOOT BRAKE CYL.R. CPL. D=11 05 x FOOT BRAKE CYL.R. CPL. D= REP. SET PISTON REAR D= x REP. SET PISTON REAR D= CYLINDER COVER REAR 85 SX GASKET CYLINDER COVER REAR HOLLOW SCREW BRAKE CYLINDER AH.SCREW DIN0912-M 4X BRAKE HOSE REAR 85 SX O-RING 8,00X1,00 FORMULA BRAKE FLUID DOT5.1 0,25L / C * NEW PART X AS REQUIRED 20

51 BRAKE CALIPER REAR 85 SX 19/ BREAK CALIPER REAR CPL BREAK-CALIPER SUPPORT CPL HH COLLAR SCREW M8X25 TX BRAKE PADS REAR 85 SX RETAINING SPRING 85 SX SPECIAL SCREW WITH SPLINT PIN BLEEDER SCREW M8X CAP FOR BLEEDER SCREW SPECIAL SCREW CALIPER M8X O-RING 2,57X1, HOLLOW SCREW BRAKE CYLINDER O-RING 8,00X1,00 FORMULA REPAIR KIT BRAKEPISTON REP. KIT SEAL. RINGS REAR BRAKE HOSE REAR 85 SX / C * NEW PART X AS REQUIRED 21

52 ACCESSORIES KIT 85 SX 19/ DOCUMENTS BAG KTM BALLPOINT PEN ORANGE * CUSTOMER WELCOME LETTER HOOK WRENCH FOR SHOCK ABSORBER X4 FENDER FRONT 85 SX 1 1* EN OWN. MANUAL 85SX SAFETY BROCHURES SPORTMINICYC. 1 29* TOOL KIT GRIP ORANGE B&F WRENCH SW=17/21/27/32 B&F 1 33* T-WRENCH WS=6/8/10/TX45/SK4X1 1 34* SPOKE-SPANNER WS 7/ PLUG IN STAND SX / C * NEW PART X AS REQUIRED 22

53 NOTICE 85 SX 19/

54 NOTICE 85 SX 19/

55

56 KTM Group Partner KTM-Sportmotorcycle AG A-5230 Mattighofen *3CF6001L9EN* 3CF6001L9EN Art.Nr.: 3CF6001L9EN 5/2011

57 85 SX 2012 SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM080404LEN ENGLISH

58

59 INDEX 85 SX 2012 SPECIAL TOOLS ENGINE CASE CYLINDER CRANKSHAFT, PISTON 3x 4x 5x 6x REED VALVE HOUSING CARBURETOR CLUTCH TRANSMISSION I - MAIN SHAFT 7x 8x 10x 11x TRANSMISSION II - COUNTERSHAFT KICK STARTER SHIFTING MECHANISM COOLING SYSTEM 12x 13x 14x 15x 1

60 INDEX 85 SX 2012 EXHAUST CONTROL IGNITION SYSTEM 16x 18x x x x x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM- SPORTMOTORCYCLE AG, Mattighofen only. x 2

61 SPECIAL TOOLS 85 SX CLUTCH HOLDER 85 SX ADJUSTING PLATE 85 SX MAGNETIC PULLER M 27X1 KOKUSAN ENGINE HOLDER RIGHT SPECIAL CIRCLIP PLIER HOLD. SPANNER ROTOR 2K-1/2/3/ ASSY SUPPORT WITH ENGINEHOLDER INTERN.BEAR.PULLER 5-7 MM PROTECTION CAP CRANKSHAFT M BUSHING EXTRACTOR MOUNTING TOOL INNER RING NJ VENT INJEKTION HYDR. CLUTCH RIVETTING TOOL FOR CLUTCH / C * NEW PART X AS REQUIRED 3

62 ENGINE CASE 85 SX ENGINE CASE CPL. 85 SX CLUTCH COVER CPL. 85 SX COPPER GASKET 10,2X14X2 MM O-RING 16,00X3,00 NBR OIL FILLER CAP M24x3 WITH O-R OIL DRAIN PLUG M10 WS= ANGLE PIECE 50CCM LC DOWEL 13X DOWEL 7X9X INNER CLUTCH COVER GASKET OUTER CLUTCH OVER 85 SX GASKET FOR OUTER CLUTCH COVER GASKET F. ENGINE CASE 85 SX WATER PUMP COVER 85 SX GASKET FOR WATER PUMP COVER SPRINGHOLDER CU-SEAL RING DIN7603-6X10X DOWEL 14,5X * HH COLLAR SCREW M6X10 TX HH COLLAR SCREW M 6X20 WS= HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X30 SW=8 8 76* HH COLLAR SCREW M6X35 TX HH COLLAR SCREW M6X40 TX HH COLLAR SCREW M 6X45 WS= HH COLLAR SCREW M 6X65 WS= GASKET SET CPL. 85/105SX / C * NEW PART X AS REQUIRED 4

63 CYLINDER 85 SX ZYLINDER, PISTON, FLANGE CYLINDER HEAD INSERT 85 SX CONTROL COVER 85 SX GASKET FOR CONTROL COVER CYLINDER HEAD 85 SX O-RING 22,00X2,5 VITON 75SH O-RING 54X2 VITON O-RING 82X2 SILICONE CYLINDER BASE GASKET 0,50MM x CYLINDER BASE GASKET 0,20MM x CYLINDER BASE GASKET 0,30MM x STUD DIN 0835-M 8X COLLAR NUT M8 WS= CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 5X12 WS= HH COLLAR SCREW M 6X16 WS= CYL.HEAD BOLT 85 SX / C * NEW PART X AS REQUIRED 5

64 CRANKSHAFT, PISTON 85 SX I PISTON CPL. 47MM SIZE II PISTON CPL. 47MM SIZE CON. ROD. REP. KIT 85 SX ' SPACER SLEEVE 85 SX O-RING 18,77X1,78 NBR CRANKSHAFT CPL LOCKING RING VSK COLLAR NUT M12X1 R/S HH SCREW W. COLLAR M10X1,25X PISTON RING 85 SX WIRE LOCK RING 85 SX PISTON PIN 85 SX NEEDLE BEARING KBK 14X18X WOODRUFF KEY DIN6888 4X5X WOODRUFF KEY DIN6888-3X5X SEAL SHAFT RING 20X35X6 BTSL OIL SEAL CYL.ROLL BEARING NJ BALL BEARING 22X52X / C * NEW PART X AS REQUIRED 6

65 REED VALVE HOUSING 85 SX GASKET FOR INTAKE FLANGE 85 SX 1 50* INTAKE FLANGE 85 SX * REED VALVE ASSY CPL.85 SX * REED VALVE CPL. 85 SX CLAMP 40/12 GEMI 1 60* HH COLLAR SCREW M 6X25 WS= / C * NEW PART X AS REQUIRED 7

66 CARBURETOR 85 SX CARBURETOR KEIHIN PWK STARTER PISTON CPL IDLE JET 38 KEIHIN x IDLE JET 40 KEIHIN x IDLE JET 42 KEIHIN x IDLE JET 45 KEIHIN IDLE JET 48 KEIHIN x IDLE JET 50 KEIHIN x ARM PIN FLOAT FLOAT CPL. PWK FLOAT CHAMBER GASKET FLOAT CHAMBER PWK RETAINING PLATE FOR BLEEDER O-RING 18,00X2,30 NBR PLUG M 18X SPRING FOR ADJUSTMENT SCREW ADJUSTMENT SCREW SPRING ADJUSTMENT SCREW M FLOAT NEEDLE CPL NEEDLE JET CLIP FOR FLOAT VALVE MAIN JET 115 KEIHIN x MAIN JET 118 KEIHIN x MAIN JET 120 KEIHIN x MAIN JET 122 KEIHIN x MAIN JET 125 KEIHIN x MAIN JET 128 KEIHIN x MAIN JET 130 KEIHIN x MAIN JET 132 KEIHIN x MAIN JET 135 KEIHIN x ADJUSTMENT SCREW M 6X0, HEXAGON NUT M 6X0,75 DIN CARBURETOR COVER PWK CARBURETOR COVER GASKET PWK / C * NEW PART X AS REQUIRED 8

67 CARBURETOR 85 SX CLIP FOR JET NEEDLE THROTTLE VALVE SPRING SPRING CAP JET NEEDLE N5HG KEIHIN JET NEEDLE N5HF KEIHIN x JET NEEDLE N5HH KEIHIN x THROTTLE VALVE 3, PVC-HOSE 3X5MM x PVC-HOSE 4X6MM HH COLLAR SCREW M 4X16 WS= PLASTIC-CLIP CLAMP 6 MM / C * NEW PART X AS REQUIRED 9

68 CLUTCH 85 SX OUTER CLUTCH HUB CPL. 85 SX INNER CLUTCH HUB 85 SX PRESSURE CAP 85 SX OUT. CLUTCH HUB LOOSE 85 SX CLUTCH SPRING 85 SX SPRING RETAIN. 5,1X10,2X15X2, HH COLLAR SCREW M 5X20 WS= RIVET DIN0661 5X STEEL DISC 85 SX LINING DISC 85 SX BUSHING 20X25X20, INNER RING 25X28X SUPPORT WASHER 18,5X35X1, STOP DISC 20X32X DAMPING ELEMENT 85 SX RETAINING PLATE 85 SX PRESSURE PLATE 85 SX PUSH ROD 85 SX OUTPUT CYL. WITH BLEEDER SCREW BLEEDER SCREW WITH CAP O-RING 30,00X1,50 NBR BALL D=6MM 85 SX HH COLLAR SCREW M 6X16 WS= HH COLLAR SCREW M 6X30 SW= AXIAL NEEDLE BEARING 85 SX * CLUTCH KIT 105/85 SX / C * NEW PART X AS REQUIRED 10

69 TRANSMISSION I - MAIN SHAFT 85 SX MAIN SHAFT 11-T 85 SX IDLER GEAR 5TH G. 21-T SLID. GEAR 3RD/4TH G. 16/19-T IDLER GEAR 6TH G. 20-T SOLID GEAR 2ND G. 14-T IDLER GEAR BUSHING GROOVED BALL BEARING 20X42X BALL BEARING 16X35X HH NUT 14X1,25X7 WS= STOP DISK STOP DISC 16X26X AXIAL CIRCLIP 19 SW LOCKING PLATE D=14MM / C * NEW PART X AS REQUIRED 11

70 TRANSMISSION II - COUNTERSHAFT 85 SX COUNTERSHAFT IDLER GEAR BUSHING IDLER GEAR 2ND G. 28-T SLIDING GEAR 6TH G. 21-T IDLER GEAR 3RD G IDLER GEAR 4TH G SLIDING GEAR 5TH G. 25-T IDLER GEAR 1ST G. 29-T NEEDLE CAGE K18X22X10 PARTED SHIM NEEDLE BEARING K15X19X10S CIRCLIP AS20X1, CIRCLIP DIN X1 1 27* BALL BEARING C BALL BEARING 6204 JR2 C ENGINE SPROCKET 13-T 85 SX 03 x ENGINE SPROCKET 14-T 85 SX SPACER FOR SPROCKET % O-RING 18,77X1, SHAFT SEAL RING 26X35X CIRCLIP SW STOP DISC 15X25X STOP DISC 15X25X0,5 3 99* COUNTER SHAFT REP.KIT 105/85SX / C * NEW PART X AS REQUIRED 12

71 KICK STARTER 85 SX STOP DISC 15X25X CIRCLIP DIN X1, KICKSTARTER SHAFT 85 SX LONG KICKSTART GEAR 85 SX RATCHET GEAR 85 SX KICKST. INTERMEDIATE GEAR KICKSTART SPRING 85 SX DRIVING HUB RATCHET GEAR SPRING 85 SX SPRING SPACER 85 SX SHAFT SEAL RING 14X24X6 B KICKSTARTER CPL. 85 SX HH COLLAR SCREW M 6X16 WS= HH COLLAR SCREW M 5X25 WS= / C * NEW PART X AS REQUIRED 13

72 SHIFTING MECHANISM 85 SX SHIFT FORK 5TH/6TH GEAR SHIFT FORK 2ND/3RD GEAR SHIFT FORK 1ST/4TH GEAR SHIFTING SHAFT CPL. 85 SX PRESSURE SPRING SLIDER PLATE WASHER 15X20X0, BALL BEARING X28X SHIFT ROLLER 85 SX WASHER 25X32X0, RETURN SPRING SHIFT LOCATION DRUM 85 SX HH COLLAR SCREW M 6X25 WS= NEEDLE ROLLER DIN5402 NRB 6X SPRING SHIFT RAIL SHIFTING RAIL 85 SX SHIFT RAIL BALL BEARING C LOCKING LEVER SPRING LOCKING LEVER CPL. 65 SX * HH COLLAR SCREW M8X20 TX * SLEEVE LOCKING LEVER x ARRESTER FOR SPRING HH SCREW DIN933 M6x SHIFT LEVER 85 SX SHAFT SEAL RING 14X24X6 B NEEDLE BEAR.HK X20X STOP DISC 15X25X0, PAIR OF WASHERS M 6 NORDLOCK STEEL WASHER 6,4X17X / C * NEW PART X AS REQUIRED 14

73 COOLING SYSTEM 85 SX RADIATOR L/S 85 SX RADIATOR R/S 85 SX RADIAT.CAP 20,3PSI (1,4BAR) HOSE CLAMP GEMI RADIATOR HOSE TOP 85 SX RADIATOR HOSE BOTTOM 85 SX RADIATOR PROTECTOR L. BLACK RADIATOR PROTECTOR R. BLACK WASHER DIN9021-A 6, HH COLLAR SCREW M 6X12 WS= RUBBER SLEEVE D=12MM BUSH FOR SPOILER 6X11X16X7, HH COLLAR SCREW M 6X16 WS= / C * NEW PART X AS REQUIRED 15