SPAREPARTSCATALOG: // CHASSIS 500 EXC US 2016 ART.-NR.: 3CFF8575P9EN

Transcription

1 SPAREPARTSCATALOG: // CHASSIS ART.-NR.: 3CFF8575P9EN

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3 CONTENT FRONT FORK, TRIPLE CLAMP FRONT FORK DISASSEMBLED 4 SIDE / CENTER STAND HANDLEBAR, CONTROLS 5 SHOCK ABSORBER 9 EXHAUST SYSTEM 6 SHOCK ABSORBER DISASSEMBLED 10 AIR FILTER 14 FRAME SWINGARM 11 TANK, SEAT, COVER FUEL PUMP CHASSIS // 1

4 CONTENT MASK, FENDERS DECAL 18 WIRING HARNESS FRONT WHEEL 19 HAND BRAKE CYLINDER BRAKE CALIPER REAR 0 REAR BRAKE CONTROL 3 LIGHTING SYSTEM 6 REAR WHEEL BRAKE CALIPER FRONT 4 INSTRUMENTS / LOCK SYSTEM EVAPORATIVE CANISTER 8 9 CHASSIS //

5 CONTENT ACCESSORIES KIT WP SHIMS FOR SETTING All information contained is without obligation. KTM Sportmotorcycle GmbH particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM Sportmotorcycle GmbH, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM Sportmotorcycle GmbH, Mattighofen only. CHASSIS // 3

6 FRONT FORK, TRIPLE CLAMP 1* 14187P6901 FORK 450/500 EXC/XC-W HH COLLAR SCREW M8X5 TX HH COLLAR SCREW M8X30 TX HH COLLAR SCREW M8X35 TX S AH-COLLAR SCREW M10X35 ISA O-RING 5X3,55 NBR SCREW F. PLASTIC K60X0AL SW6 3* BOTTOM TRIPLE CLAMP CPL. 1 34* TOP TRIPLE CLAMP X=MM AXLESCREW M0X1.5; SW HANDLEBAR CLAMP 8MM HANDLEB.SUPP. D=8MM H=3MM 05 x HANDLEB.SUPP. D=8MM H=37MM HANDLEB.SUPP. D=8MM H=4MM 05 x TAPERED ROLLER BEARING CPL O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP 1 85* CLAMP BRAKE HOSE STEERING HEAD COVER SPECIAL SCREW M6X1,5 WS=8 6 9* C FORK PROTECTION SET EXC HANDLEBAR SUPPORT KIT D8/H37 x STEARING HEAD REP. KIT x FORK PROTECTION RING C CHASSIS // 4

7 FRONT FORK DISASSEMBLED POS 1* * * 6* 7* * * 0* * PARTNUMBER S S S S S S S S R E S R14040 R S S S S S E T S1 R14064 C PARTNAME AXLE CLAMP L/S + TUBE CPL. AXLE CLAMP R/S + TUBE CPL. OUTER TUBE L577 D54/60MM L SPRING 3,8N/MM SET D=4,9MM SPRING 4,0N/MM SET D=5,0MM SPRING 4,N/MM SET D=5,0MM SPRING 4,4N/MM SET D=5,1MM SPRING 4,6N/MM SET SPRING 4,8N/MM SET SPRING SPACER KIT SCREW CAP M51X1,5 BLACK ADJUSTER REB. RED CPL. VENT SCREW M4X8 O-RING NBR 3X1,5 O-RING NBR 45X HH COLLAR SCREW M8X5 TX40 GASKET KIT CPL. FORK REP. KIT 48MM OFFROAD PIPE D3/L ADAPTER SLEEVE D3/D8 SCREW SLEEVE M7X0,8 REBOUND SPRING L=3 C=17 PISTON ROD REBOUND SPRING CHECK VALVE D=0,5 PISTON REBOUND + PISTON RING NUT M6X0,5 REBOUND HYDR.STOP L=00 D=31,9 CPL. 07 PISTON ROD D=1 L=554 ALU ADJUSTING TUBE L=50 07 ADJUSTING NEEDLE CPL. CHECK VALVE NUT M6X0,5 D= SPRING CHECK VALVE D=0,7 PISTON + O-RING TAP COMPRESSION CPL. RUBBER CAP D=35MM SILICONE GREASE F. DUST STRI FORK OIL SAE4 5L O-RING KIT FORK 48MM PIECE 1 1 x x x x x x CHASSIS // 5

8 HANDLEBAR, CONTROLS HANDLEBAR BAR PAD CPL START-EMERGENCY STOP SWITCH LIGHT SWITCH L/S THROTTLE GRIP CPL GRIP SET CABLE TIE 140/,5MM BLACK x CABLE TIE 00/3,6MM BLACK x HANDGUARDS CPL. L+R ORANGE MASTER CYLINDER CPL CLUTCH LEVER CPL. BREMBO REP. KIT PISTON COVER HYD. CLUTCH CPL VALVE BOLT KPL BRAKE FLUID DOT5.1 0,5L PROTECTION CAP LEVER SCREW CPL PUSH ROD CPL CLAMP FOR MIRROR ' REAR MIRROR L/S REAR MIRROR R/S MIRROR L/S 98 x MIRROR R/S 98 x SUPPORT FOR MIRROR LC4 ' CLAMP CPL CLUTCH PIPE THROTTLE CABLE 4ST C CHASSIS // 6

9 FRAME FRAME "781N1" ORANGE SUB FRAME SX SUB FRAME APPLICATION LEFT SUB FRAME APPLICATION RIGHT REINFORCING BRACKET STEERING HEAD LOCK TANK REST RUBBER SPECIAL SCREW M8X6 WS= HEXAGON NUT DIN0934-M WASHER 8,5X18X1 INOX ENGINEBRAC.SCREW M10X13 WS= S FLAT HEAD SCREW M. ISA45 M8X S HH COLLAR SCREW M8X44 WS BLIND PLUG-IN NUT M5 WN A CABLE TIE 300/4,8MM BLACK CABLE TIE 140/,5MM BLACK x COU.SUNK SCR. AH ISO7380 M5X BUSH F. FRAME PROTECTION PLASTIC CAP SFL HEXAGON NUT DIN EN1661 M8 SW SELF LOCKING NUT M10 CU WS= HH COLLAR SCREW M8X30 TX HH COLLAR SCREW M6X35 TX WASHER DIN015-A 6, FOOTREST L/S FOOTREST R/S PIN FOR FOOT PED 51.5X9.8 MM FOOTREST SPRING L/S & R/S WASHER DIN015-A10, PIN DIN0094-3,X5 STEEL FOOTREST L/S + R/S CPL ANGLE PIECE ' PVC-HOSE 7X10 PER METER x CHAIN GUARD 450/500 EXC CHAIN SLIDER LOWER PART CPL BLIND RIVET NUT EM6-60LF/HX x PLASTIC FRAME PROTECTION SET C CHASSIS // 7

10 FRAME CHAIN SLIDING KIT BELOW CPL SPROCKET COVER KIT x C CHASSIS // 8

11 SIDE / CENTER STAND SIDE STAND CPL SCREW M5X14 TORX SPRING BRACKET F. SIDE ST SIDE STAND BUSHING EXC USA O-RING 18,00X,00 NBR SPACER BUSH. SPRING BRACKET SIDE STAND SPRING EYE MOVEABLE ONLY FOR EXC SIDE STAND STOP SCREW M10X S COUNTER-SUNK SCREW ISA45 M8X6 ONLY FOR S FLAT HEAD SCREW M. ISA45 M8X O-RING 1,00X,00 NBR WASHER F. SIDE STAND 1,X9, O-RING 1,5X1,5 NBR SIDE STAND BUSHING EXC-EU SIDE STAND SPRING 08 ONLY FOR XC STAND BASE RUBBER L=145MM C CHASSIS // 9

12 SHOCK ABSORBER S HH COLLAR SCREW M1X50 TX L6901 MONOSH PDS 450/500 EXC C CHASSIS // 10

13 SHOCK ABSORBER DISASSEMBLED SA MONOSHOCK UPPER PART CPL S10 DCC-COMPR.DAMP.CONTROL CPL ADAPTOR BUSH KGW 1X4 4 R101 REP. KIT BEAR./SEAL UP O-RING 7X1,5 VITON BLEED PLUG R 1/ WP CAUTION (PDS KTM) O-RING NBR 5,8X1, SCREW PLUG M5X RUBBER CAP "DO NOT OPEN" ADJUSTING NUT PLASTIC TENSIONING RING D64 H %ALLENHEAD SCREW M5 L=0 STAIN SPACER RING SPRING 61,3X78X SPACER RING FOR SPRING S SPRING 50 63N/MM ORANGE x S SPRING 50 66N/MM ORANGE x S SPRING 50 69N/MM ORANGE x S SPRING 50 7N/MM ORANGE x S SPRING 50 76N/MM x CIRCLIP 58,X S SPRING RET. D=80 W. O-RING O-RING VITON 66,7X3, PISTON ROD NUT M0X O-RING VITON 44,17X1, PISTON RING PISTON D= SUPPORT D0 M0X1 L51,3 PDS REBOUND DISC D PISTON 6+6X7/4, S ADAPTOR CPL. D=50 H= STEEL DISC 18X,5X43,7X REBOUND RUBBER SHIM D9,75 X D19 X T0, S SEAL D18X30X O-RING 41X DU-BUSH 18X0X DUST SEAL C CHASSIS // 11

14 SHOCK ABSORBER DISASSEMBLED CIRCLIP 53X1, RESERVOIR CAP D=50 H= BUMP RUBBER D58 D17 H SA4 SHOCK ABS. LOWER PART CPL THREADED BUSH M1 PDS STEEL BALL D=3MM SPRING D=,9 L=7, O-RING NBR 4X1, S ADJUSTING SCREW REBOUND TRAVEL S1 SHOCK ABSORBER FLUID 5 LT 1 99 R1015 REPAIR KIT 5018 PDS C CHASSIS // 1

15 SWINGARM SWINGARM PDS XC-W CHAIN SLID.GUARD PDS BUSHING F. CHAIN SLIDING PR EJOT SPIRAL SCREW SF M5X10-K BRAKE HOSE GUIDE LOWER SPECIAL SCREW M6X13 WS= BUCKET F. SHAFT SEAL RING SHAFT SEAL RING 5X3X BEARING SLEEVE 17XX38, NEEDLEBEAR HK1V /8/1 MB STOP DISK,X31,7X CHAIN GUIDE EXC SPECIAL SCREW M6X19 WS= HH COLLAR SCREW M6X50 TX INSERTION NUT F. CHAIN GUIDE PIVOT BEARING+BUSH. PDS ' CHAINGUARD SELF LOCKING NUT M SCREW FOR PLASTIC K60X0 SW WASHER DIN901-A 6, SWINGARM BOLT M16X1, SELF LOCK.NUT M16X1,5 WS= CLOSING COVER CHAIN SLIDING GUARD KIT x PRESS IN NUT M6 STEEL ZINC CHAIN PROTECTION KIT EXC 1-14 x CHAIN GUIDE KIT EXC x SWINGARM-REPAIR KIT x C CHASSIS // 13

16 EXHAUST SYSTEM SILENCER EXC USA O-RING 74,00X1,50 FKM 75SH THERMAL PROTECTION FOIL SILENCER HOUSING EXC USA THERMAL PROTECTION FOIL CONNECTING CAP BUSHING 7.5x1x8x SPRING WASHER DIN0137-B BUSHING 7.5x1x0x DAMP. COMPON. BLACK RANGE CHANGE METAL NUT M HH COLLAR SCREW M6X30 TX INSERT SILENCER TEN.SPRING L=6MM EY.MOVEABLE HH COLLAR SCREW M8X5 TX SCREW TORX M5X BUSHING FOR EXHAUST SUPPORT TEN.SPRING L=75MM EY.MOVEABLE SILENCER CAP EXC USA ROCKWOOL PREFOMED STUFFING YARN REAR EXH. PIPE EXC WITHOUT LAMBDA EXHAUST PARTS KIT 1-14 x C CHASSIS // 14

17 AIR FILTER 1* C AIR BOX COVER RS EXC WITH DECAL COLLAR BUSH. F.REAR FENDER 07 3* D AIR BOX COVER LS EXC WITH DECAL FILTER BOX CPL. WHITE HH COLLAR SCREW M6X0 TX QUICK RELEASE-NIPPLE BLIND RIVET 3,3X9,7 GROOVED QUICK RELEASE-SPRING HANGER FENDER FOR FILTER BOX RUBBER SLEEVE 15XX AIR FILTER FILTER CARRIER FILTER SUPPORT CPL FILTER SUPPORT BUSH FASTEN. DEVICE FILTER S. SX AIRBOXG RUBBER 450 EFI HOSE CLAMP 45-65MM SCREW F. PLASTIC K60X0AL SW BUSHING F. CHAIN SLIDING PR SPLASH PROTECTOR KIT SX/EXC x C CHASSIS // 15

18 TANK, SEAT, COVER SCREW SEAT FIXING M PVC-HOSE 5,6X10X70MM X4 TANK PLUG CPL FUEL TANK CPL. 8,5L EFI USA TANK ROLLER 1X6X1 ' HH COLLAR SCREW M 5X1 WS= ANGLE PIECE 90 DEGREE M10X1 1 35* SEAT SEAT COVER 1 50* D SPOILER KIT EXC 016 WITH DECAL BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M6X0 TX COLLAR SCREW M6X13 ISA C CHASSIS // 16

19 FUEL PUMP GASKET KIT FILTER KIT FUEL PUMP CPL. EXC NUT FUEL PUMP M CONNECTOR FUEL PUMP VARIABLE ONE-EAR CLAMP 15,7MM FUEL HOSE PREFORMED DKK O-RING VITON F. PLUG CPC FUEL HOSE PREFORMED DKK CLUTCH CPC BLACK CONNECTOR FUEL PUMP FUEL FILTER HH COLLAR SCREW M 5X16 WS= C CHASSIS // 17

20 MASK, FENDERS 1* STARTNUMBER PLATE CPL. ORANGE 1 * HEAD LIGHT MASK ORANGE BRAKE HOSE GUIDE BLACK SCREW F. PLASTIC K60X0AL SW HH COLLAR SCREW M6X10 TX HH COLLAR SCREW M6X0 TX30 7* BRAKE HOSE GUIDE SCREW FOR PLASTIC K50X18 T FRONT FENDER ORANGE HH COLLAR SCREW M6X16 TX WASHER DIN015-A 6, MASK RUBBER COLLAR BUSH. F.REAR FENDER REFLECTOR YELLOW ' REAR PART ORANGE COLLAR NUT M1X1/WS17 H=5MM BUSHING FOR SEAT FASTENING HH COLLAR SCREW M6X5 TX NUMBER PLATE CARRIER USA SCREW FOR PLASTIC K60X0 SW REFLECTOR RED SIDE REFLECTOR RED REAR C CHASSIS // 18

21 DECAL 1* STICKER HEADLIGHT MASK 16 1 * DECAL SET REARPART 500 EXC STICKER FRONT FORK-SET WP C CHASSIS // 19

22 FRONT WHEEL 1* FRONTWHEEL CPL.1,6X1"GIANT 1 * FRONT WHEEL HUB CPL BEA.SPACERTUBE 35X L=79, GR.BALL BEAR.6906 DDUCG3S6NM 5* FRONT WHEEL REP. KIT SX-F USA SHAFT SEAL RING 35X47X7 TC 8* SPACER BUSHING F. FR. WHEEL SPOKE M4,5X6-1" BLACK SPOKE NIPPLE M4,5 AL * % RIM FRONT 1,6X1" BLACK RIM BAND 1" SPOKE KIT FRONT "1" BLACK x RIM LOCK 1,60" NUT FOR WHEEL HOLDER BRAKE DISC FRONT SPECIAL SCREW M6X13 WS= * WHEEL SPIN.FR. CPL. D= * AXLESCREW M0X1.5; SW * PLUG BUSHING SW17 ' PLUG FOR RIM x 40* AUXILIARY SCREW FRONT C CHASSIS // 0

23 REAR WHEEL 1* REAR WHEEL,15X18"BLACK SD REAR WHEEL HUB CPL BEARING DISTANCE TUBE 11,5MM GR.BALL BEAR.6005 DDUCG3S6NM CIRCLIP DIN047-47X1, SHAFT SEAL RING 3X47X7 BSL BUSHING FOR HUB SPOKE M4,5X193-18" BLACK SPOKE NIPPLE M4,5 AL * % RIM REAR,15X18" BLACK BRAKE DISC REAR SPECIAL SCREW M6X13 WS= RIM BAND 18" AND 19" 1 19* REAR SPROCKET 45-T ORANG 1 19* REAR SPROCKET 48T ORANGE x 19* REAR SPROCKET 50T ORANGE x 19* REAR SPROCKET 5T ORANGE x S COUNTER-SUNK SCREW ISA45 M8X HEXAGON NUT DIN EN1661 M8 SW CHAIN DID 118 ROLLS CONNECTING LINK F RIM LOCK,15" NUT FOR WHEEL HOLDER PLUG FOR RIM x COVERING CAP SFL16 x WHEEL SPINDLE RE. CPL.65MM CHAIN TENSIONER R/S SCREW M10X1,5X50 WS= HH COLLAR NUT M10X1,5 WS= HEXAGON NUT M0X1,5 ' SPOKE KIT REAR 18" BLACK x C CHASSIS // 1

24 WIRING HARNESS WIRING HARN. EFI VMT. USA WIRING HARNESS LIGHT CPL. EU VOLTAGE REGULATOR CABLE TIE 140/,5MM BLACK x CABLE TIE 00/3,6MM BLACK x CABLE TIE 300/4,8MM BLACK x CABLE GUIDE WIRING HOLDER 16MM FLASHER UNIT BRACKET FOR FLASHER RELAY COLLAR SCREW M6X1 TX BULB 1V,3W (WX4,6D) DUMMY PLUG AN 4-PIN GROUND CABLE D=6MM L=140MM ' CONTACT WASHER M6 VSV-K EJOT SPIRAL SCREW SF M5X10-K SELF LOCK. NUT DIN0985-M PROTECTION CAP F. STARTER ENG STARTERCABLE 700 MM ' STARTER RELAY 1V ' FUSE 0 A RELAY CM1A-R-1V-H WIRING HARNESS BATTERY DUKE' BATTERY 1V 4AH YTX5L-BS RUBBER L=145MM BATTERY CASE SCREW FOR PLASTIC K60X0 SW AH OVAL SCREW ISO 7380 M 6X DC HORN 1V HORN BRACKET EXC WASHER DIN015-A 5, HEXAGON NUT DIN0934-M ECU SPLASH PROTECT SCREW FOR PLASTIC K50X18 T SUPPORT BRACKET ELECTRIC BOX C CHASSIS //

25 HAND BRAKE CYLINDER HAND BREAK CYLIND. CPL. EXC HAND BRAKE CYL. COVER REPAIR KIT PISTON EXC CLAMP CPL. NATURE HH COLLAR SCREW M6X5 TX LEVER SCREW HAND BRAKE LEVER +SPRING SX 14 SX WITH SPRING, EXC WITHOUT SP PUSH ROD CPL. EXC PROTECTION CAP HAND BRAKE CYL BREAK LIGHT SWITCH FRONT CLAMP FOR MIRROR ' BRAKEHO. FRONT 1300MM HOLLOW SCREW BLACK M10X1X COPPER GASKET DIN X14X VALVE BRAKE FLUID DOT5.1 0,5L C CHASSIS // 3

26 REAR BRAKE CONTROL REAR BRAKE CYLINDER CPL.SX REAR BRAKE CYL. COVER CPL FOOT-BRAKE CYL. GASKET SX BRAKE LIGHT SWITCH REAR ' BRAKE HOSE REAR 655MM COPPER GASKET DIN X14X FOOT BRAKE LEVER CPL STEP PLATE FOR BRAKE LEVER HH COLLAR SCREW M5X1 TX RETURN SPRING FOR BRAKE LEVER HH COLLAR SCREW M6X0 TX PUSH ROD L=8MM HEXAGON NUT DIN0934-M SWIVEL HEAD KA S AH-COLLAR SCREW M10X40 ISA SPECIAL SCREW M8X6 WS= COLLAR NUT M8 WS= BALL BEARING SKF 6000-RS COLLAR NUT M10 WS= HH COLLAR SCREW M6X1 TX BRAKE FLUID DOT5.1 0,5L C CHASSIS // 4

27 BRAKE CALIPER FRONT CALIPER NAT. WITHOUT PADS BRAKE CALIPER SUPPORT FRONT REP. KIT SEALS 4MM REP. KIT PISTON 4MM BOLT CPL RETAINING PLATE SET BREMBO BRAKE PADS FRONT BLEEDER SCREW WITH CAP CUP SET SHORT 1 15* S HH COLLAR SCREW M8X30 TX BRAKEHO. FRONT 1300MM COPPER GASKET DIN X14X HOLLOW SCREW BLACK M10X1X C CHASSIS // 5

28 BRAKE CALIPER REAR BRAKE CAL. RE. - WITHOUT PADS REPAIR KIT SEALING RINGS 6MM BOLT SET FOR BRAKE CALIPER BRAKE PAD SET REAR TOYO BRAKE PISTON 6MM RETAINING SPRING SET BRAKE CALIPER SUPPORT REAR CUP SET SHORT BRAKE HOSE REAR 655MM BLEEDER SCREW CPL COPPER GASKET DIN X14X C CHASSIS // 6

29 LIGHTING SYSTEM HEAD LIGHT CPL BULB HS1 1V 35/35W WHITE LAMP BRACKET CPL BULB 1V 5W (W,1X9,5D) PHIL SCREW FOR PLASTIC K50X18 T HH COLLAR SCREW M 5X1 WS= REAR LIGHT USA * WASHER DIN901-A 6, LICENSE PLATE ILLUMINATION FLASHER WIR. HARNESS SCREW FOR PLASTIC 50X18 T HH COLLAR SCREW M 5X16 WS= FLASHER CPL.FRONT L/S REAR R/S FLASHER CPL.FRONT R/S REAR L/S BULB 1V ORANGE (RY10W) WASHER DIN015-A10, LOCK WASHER DIN6797-J10,5 ZI HH COLLAR NUT M10X1,5 WS= FLASHER LENS L/S R/S TRANSP FLASHER LENS FRO.L/S-REAR R/S C CHASSIS // 7

30 INSTRUMENTS / LOCK SYSTEM SPEEDOMETER REPROGRAMMABLE: KM/H - MPH BATTERY COVER F. SPEEDOMETER BATTERY F. SPEEDOM. M.A.E CABLE FOR DIGITAL SPEEDOM CLIP 5/7 MM MAGNET FOR DIGITAL SPEEDOM CIRCLIP DIN0471-9X1 INOX SPEEDOMETER BRACKET EXC/XCW EJOT DELTA PT SCREW 45X1-Z HH COLLAR SCREW M6X0 TX BRACKET IGNITION LOCK FLASHER INDICAT.LIGHT GREEN' SUPPORT BRACKET COVERING CAP SFL IGNITION LOCK SET STR.LE IGNITION LOCK NUT M4X WASHER F. IGNITION LOCK KEY BLANK BLACK "T" GRIP x CABLE SUPPORT 10/6MM STEERING HEAD LOCK C CHASSIS // 8

31 EVAPORATIVE CANISTER EVAPORATIVE CANISTER VALVE FOR CARBON CANISTER FITTING PIECE NQV NW RUBBER L=145MM BRACKET EVAP.CANISTER 450/ PLUG D=6/ HH COLLAR SCREW M6X8 TX BRACKET AKF-VALVE CLAMP YDNAC 10096F (9,6MM) VACUUM CONECTION M6/0,5MM DRAINING EVAP-CAN. CPL EVAP CANISTER CPL. ' HOSE CLAMP YDNAC MM HOSE EPA D=6/10 L=000MM x HOSE EPA D=4/8 L=000MM x HOSE 8X1 FPM 10MM x C CHASSIS // 9

32 ACCESSORIES KIT KTM BALLPOINT PEN ORANGE * CUSTOMER WELCOME LETTER DOCUMENTS BAG FOOTREST L/S + R/S CPL BATTERY 1V 4AH YTX5L-BS CONTACT WASHER M6 VSV-K HH COLLAR SCREW M5X1 TX PLASTIC FRAME PROTECTION SET S FLAT HEAD SCREW M. ISA45 M8X REAR MIRROR L/S REAR MIRROR R/S CLAMP FOR MIRROR ' SPARK PLUG SOCKET PRINT LABEL 60X51 MM REFLECTOR RED FRONT FENDER ORANGE WASH CAP SET HANDGUARDS CPL. L+R ORANGE BAR PAD CPL. 1 0 U6914PPO 014 PP OFFROAD CATALOG USA 1 0 U6915PWC 015 POWERWEAR CATALOG USA HH COLLAR SCREW M6X16 TX STICKER FRONT FORK-SET WP FUEL FILTER HEADLIGHT MASK BOX EN OWNERS MANUAL 500 EXC USA TOOL KIT GRIP ORANGE B&F WRENCH SW=17/1/7/3 B&F T-WRENCH WS=6/8/10/TX45/SK4X SPOKE-SPANNER WS 7/ C CHASSIS // 30

33 WP SHIMS FOR SETTING WASHER 5X15X x SHIM 6X1X0,1 x SHIM 6X14X0,1 x SHIM 6X16X0,1 x SHIM 6X18X0,1 x SHIM 6X1X0,15 x SHIM 6X14X0,15 x SHIM 6X16X0,15 x SHIM 6X18X0,15 x SHIM 6X1X0, x SHIM 6X14X0, x SHIM 6X16X0, x SHIM 6X18X0, x * SHIM 6X0X0,0 x SHIM 6X1X0,5 x SHIM 6X14X0,5 x SHIM 6X16X0,5 x SHIM 6X18X0,5 x SHIM 6X8,5X0,10 x SHIM 6X9X0,10 x SHIM 6X9,5X0,10 x SHIM 6X9,5X0,15 x SHIM 6X8,5X0,0 x SHIM 6X9X0,0 x SHIM 6X9,5X0,0 x SHIM 6X10X0,3 x SHIM 6X9X0,3 x SHIM 6X9,5X0,3 x SHIM 6X18X0,4 x SHIM 6X18X0,1 DELTA x SHIM 6X11X0,1 x SHIM 6X11X0,3 x SHIM 6X11X0, x SHIM 6X10X0,0 x SHIM 6X10X0,1 x SHIM 6X10X0,15 x SHIM 6X11X0,15 x SHIM 6X8,0X0,30 x C CHASSIS // 31

34 WP SHIMS FOR SETTING SHIM 6X8,0X0,10 x SHIM 6X8X0,3 x SHIM 6X11X0,5 x * SHIM 6X4X0,5 x SHIM 6X4X0,1 x SHIM 6XX0,1 x SHIM 6X0X0,1 x SHIM 6X0X0,15 x SHIM 6X4X0,15 x SHIM 6X4X0,1 DELTA x SHIM 6XX0,1 DELTA x BACKPLATE 6X10X0,5 x SHIM 6X13X0,1 x SHIM 6X15X0,1 x SHIM 6X17X0,1 x SHIM 6X19X0,1 x * SHIM 6X0X0,5 x SHIM 6XX0,15 x * SHIM 6XX0,5 x BACKPLATE 6X8,5X0,30 x SHIM 6X0X0,1 T/3H x SHIM 6X1X0,1 x SHIM 6X3X0,1 x * SHIM 6X1X0,3 x SHIM 6X17X0,15 x SHIM 6X8X0,10 x SHIM 6X6X0,10 x SHIM 6X8X0,15 x SHIM 6X6X0,15 x SHIM 8X18X0,4 x SHIM 8X18X0,10 x WASHER 8,4X16X0,8 x WASHER 8,X15X1 x WASHER 8,X11X1 x SHIM 8X16X0,1 x SHIM 8x14x0.5 x SHIM 8X11X0, x CHECK VALVE 8X0X0,1 x C CHASSIS // 3

35 WP SHIMS FOR SETTING SHIM 8X10X0,10 x SHIM 8X13X0,10 x CHECK VALVE 8X16X0,15 x CHECK VALVE 8X4X0,4 x CHECK VALVE 8X4X0,1 x CHECK VALVE 8XX0,1 x SHIM 8X10X0,0 x SHIM 8X16X0,0 x SHIM 8X14X0,10 x CHECK VALVE 8X11X0,1 x CHECK VALVE 8X1X0,1 x SHUTTLE VALVE 8X0X0,4 x SHIM 8X17X0,10 x CHECK VALVE 8X11X0,4 x SHIM 10X16X0,10 x SHIM 10X16X0, x SHIM 10X16X0,30 x SHIM 10X18X0,30 x SHIM 10X19X0,15 x SHIM 10X3X0,15 x SHIM 10X5X0,15 x SHIM 10X7X0,15 x SHIM 10X9X0,15 x SHIM 10X31X0,15 x SHIM 10X33X0,15 x SHIM 10X1X0,0 x SHIM 10X3X0,0 x SHIM 10X5X0,0 x SHIM 10X7X0,0 x SHIM 10X9X0,0 x SHIM 10X31X0,0 x SHIM 10X33X0,0 x SHIM 10X1X0,5 x SHIM 10X3X0,5 x SHIM 10X5X0,5 x SHIM 10X7X0,5 x SHIM 10X19X0,30 x SHIM 10X1X0,30 x C CHASSIS // 33

36 WP SHIMS FOR SETTING WASHER 10X35X0,15 x * SHIM 10X9X0,5 x * SHIM 16X4X0,10 x SHIM D10XDX,5 x SHIM 1X4X0,0 x SHIM 1X6X0,0 x SHIM 1X8X0,0 x SHIM 1X30X0,0 x SHIM 1X3X0,0 x SHIM 1X34X0,0 x SHIM 1X36X0,0 x SHIM 1X38X0,0 x SHIM 1X40X0,0 x SHIM 1X4X0,5 x SHIM 1X6X0,5 x SHIM 1X8X0,5 x SHIM 1X30X0,5 x SHIM 1X34X0,5 x SHIM 1X36X0,5 x SHIM 1X40X0,5 x SHIM 1X4X0,30 x SHIM 1X6X0,30 x SHIM 1X8X0,30 x SHIM 1X3X0,30 x SHIM 1X34X0,30 x SHIM 1X6X0,15 x SHIM 1X8X0,15 x SHIM 1X30X0,15 x SHIM 1X3X0,15 x SHIM 1X34X0,15 x SHIM 1X36X0,15 x SHIM 1X38X0,15 x SHIM 1X40X0,15 x SHIM 1X0X0,10 x SHIM 1XX0,10 x SHIM 1X3X0,10 x SHIM 1X4X0,10 x SHIM 1X7X0,15 x C CHASSIS // 34

37 WP SHIMS FOR SETTING SHIM 1X18X0,15 x SHIM 1X19X0,15 x SHIM 1XX0,15 x BACKPLATE 1X16X0,30 x BACKPLATE 1X17X0,30 x BACKPLATE 1X18X0,30 x SHIM 1X19X0,30 x BACKPLATE 1X1X0,30 x BACKPLATE 1X30X0,10 x SHIM 1X0X0,5 x SHIM 1XX0,5 x SHIM 1X3X0,10 x SHIM 1X3X0,5 x * SHIM 1X4X0,15 x SHIM 1X0X0,30 x RING 1X4X,5 x SHIM 1X4X0,5 x SHIM 1X44X0,0 x SHIM 14,5X35,4X1,5 x * SHIM 16X3X0,0 x SHIM x BACKPLATE 16X0X0,10 x SHIM 16X1X0,10 x SHIM 16X1X0,5 x WASHER 16X1X1 x SHIM 16XX0,10 x SHIM 16XX0,0 x SHIM 16X3X0,30 x SHIM 16X4X0,30 x SHIM 15X5X0,5 x SHIM 16X5X0,30 x SHIM 16X6X0,10 x SHIM 16X6X0,15 x SHIM 16X6X0,0 x SHIM 16X6X0,30 x SHIM 16X8X0,10 x SHIM 16X8X0,15 x SHIM 16X8X0,0 x C CHASSIS // 35

38 WP SHIMS FOR SETTING SHIM 16X8X0,5 x SHIM 16X8X0,30 x SHIM 16X30X0,15 x SHIM 16X30X0,0 x SHIM 16X30X0,5 x SHIM 16X30X0,30 x SHIM 16X3X0,15 x SHIM 16X3X0,0 x SHIM 16X3X0,5 x SHIM 16X3X0,30 x SHIM 16X34X0,10 x SHIM 16X34X0,15 x SHIM 16X34X0,0 x SHIM 16X34X0,5 x SHIM 16X34X0,30 x SHIM 16X36X0,15 x SHIM 16X36X0,0 x SHIM 16X36X0,5 x SHIM 16X36X0,30 x SHIM 16X38X0,15 x SHIM 16X38X0,0 x SHIM 16X38X0,5 x SHIM 16X38X0,30 x SHIM 16X40X0,15 x SHIM 16X40X0,0 x SHIM 16X40X0,5 x SHIM 16X40X0,30 x SHIM 16X4X0,15 x SHIM 16X4X0,0 x SHIM 16X4X0,5 x SHIM 16X4X0,30 x SHIM 16X44X0,15 x SHIM 16X44X0,0 x SHIM 16X44X0,5 x SHIM 16X44X0,30 x WASHER 16X8,X0,6 x SHIM 16X6X0.5 x BACKPLATE 16X0X0,30 x C CHASSIS // 36

39 WP SHIMS FOR SETTING BACKPLATE 16X1X0,30 x BACKPLATE 16XX0,30 x SHIM x * SHIM 16X4X0,0 x * SHIM 16X0X0,5 x SHIM x SHIM x PRESSURE-RING 0X16,5X0,0 x SHIM 0X4X0,30 x SHIM 0X36X0,0 x SHIM 0X38X0,0 x SHIM 0X40X0,0 x SHIM 0X40X0,5 x SHIM 0X34X0,5 x SHIM 0X4X0,5 x SHIM 0X34X0,0 x RING 0X,9X1 x SHIM 0,X8X0,0 x SHIM 0X36X0,5 x SHIM 0X38X0,5 x SHIM 0,X8X0,5 x WASHER 1X36X0,5 x * PRESS. RING X18X0,30 x SHUTTLE VALVE 3X38X0,5 x SHIM D3XD16X x WASHER 4,5X34X x SHIM 8,5X14X x SHIM 8,5X14X5 x WASHER 3X4X,5 x SHIM 3X45X x PRESSURE RING 36X3,5 x SHIM 5X59X, x C CHASSIS // 37

40 NOTES

41 NOTES

42 NOTES

43

44 3CFF8575P9EN 3CFF8575P9EN Art. Nr.: 3CFF8575P9EN 13. Mai 015 KTM Sportmotorcycle GmbH 530 Mattighofen, Austria